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Heavy-duty composite brake crack prediction Engineers used both analytical and dynamometer data to determine the damage tolerance of a selectively reinforced aluminum MMC brake drum, which provided some answers but left a lot of questions.

Optimizing brake-by-wire control An optimal control strategy is introduced that ensures minimum control effort that results in minimum actuator power consumption, while simultaneously providing efficient braking performance.

A quiet revolution Optimizing design, while minimizing NVH, in off-highway equipment and systems. Inferential sensing Engineers propose an onboard electronics hardware and software architecture that can deliver condition-based maintenance solutions in a low-cost platform. Lightweight but heavy duty A look at the design, analysis, testing, and application engineering performed to develop a selectively reinforced brake drum made of aluminum metal matrix composite. Shifting gears smoothly Ric Kleine, a 30-year veteran of Cummins Inc. and former SAE Commercial Vehicle VP, seeks continuity over change as he moves into SAE's driver's seat.

Everything but the engine While an economical engine is the heart of a fuel-efficient vehicle, all other components contribute as well. From tires to body styles, here is a look at vehicles technologies that save fuel. Getting personal Electronics suppliers are developing systems for cars that help automakers adapt more functions to each driver's preferences. The lithium-ion charge is on Multiple engineering trade-offs define the capabilities and limitations of the latest lithium-ion batteries for next-generation hybrid, plug-in, and pure-electric vehicles. Braking forces Braking distance is one of the least important criteria when comparing braking systems, even for high-performance applications.

Economies of (drivetrain) scale Emissions challenges continue, but engine and transmission technology is advancing solutions and improving vehicle systems intergration. Searching for real-world responses Prototype testing is constantly changing as electronic technologies help transform equipment; design processes adjust as digital development evolves. Hydraulic brakes on one hand, air brakes on the other Building a better brake system had continued to challenge engineers for more than a century, as a changing world has demanded correspondingly advanced brake technology. Top technologies of 2007 A look back at some of the most significant technological innovations during the past year.

Concepts from Tokyo The Japanese brands showed an impressive number of concept vehicles at the 2001 Tokyo Motor Show, from styling exercises in search of what will come next, to "reference models" that are very close to production. Formula One technology: 2001 Engineering highlights of the recently completed season were the return of traction control, the widespread use of launch control, and the move toward wide V-angle engines. Adaptive front lighting Though there have been several early attempts at giving lighting systems some mechanical "intelligence," Hella believes the time is drawing near for the burgeoning capability of processors and sensors to play a significant role in enhanced frontal illumination. Instrument-cluster design trends Optrex America engineers show how automotive interior designers can use light to their advantage in designing displays for dashboard clusters.

Semiconductors flex their muscles Makers of semiconductors see the automotive market as a prime opportunity for growth. The first part of this article looks at this growth from the perspective of semiconductor industry leader Motorola. The second part highlights some recent semiconductor product introductions. 2002 supplier technology As automakers increase outsourcing, suppliers are taking on more responsibility for developing increasingly complex systems and components. This special edition of Tech Briefs highlights some of the many supplier contributions to 2002 passenger cars. Vision sensors and the intelligent vehicle Advancements in CMOS imaging sensors have enabled Delphi engineers to adapt low-cost, high-quality cameras for a variety of applications in integrated safety systems. The reborn Thunderbird Taking cues from the 1955 model, the 2002 car benefited from Ford's modern platform and systems engineering as well as C3P computer modeling techniques.

Lightpipe design According to Breault Research Organization, any off-highway instrument or control that needs illumination is a candidate for a lightpipe to take light from where it is generated to where it is needed. The biodiesel choice Experts from the Natural Biodiesel Board believe it is time to consider alternatives to the current fuel structure. One solution to rising fuel prices is the pursuit of biodiesel fuels. Understanding machining difficulties in gray iron Bosch Braking Systems' engineers look more closely than usual at iron brake rotor samples to give new insights into critical characteristics of the material. Caterpillar mining for customers With commodity prices low, Caterpillar wants to make mining as productive an enterprise as possible for customers.

Getting the aero advantage Team Rahal has come up with several innovative ways of integrating and implementing Fluent Inc.'s computational fluid dynamics softwarae into its engineering process. Jordan Grand Prix benefits from 3-D design This motorsports team's transition from 2-D design to 3-D digital modeling using SDRC's I-DEAS software has resulted in shorter lead times and improved part fit. The 2002 Explorer/Mountaineer Ford engineers further improve ride, handling, and safety while increasing the vehicles' power. Cadillac's re-engineered Escalade The 2002 model has a host of new, advanced features including "Northstar-inspired" powertrains, StabiliTrak stability control, and a Road Sensing Suspension system. Explorer Sport Trac breaks new ground Ford says its 2001 Explorer Sport Trac, based on the 2001 Explorer four-door, was engineered for improved ride and handling, and is the first traditional SUV with an open cargo area.