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Technical Paper

Modeling and Optimization of Organic Rankine Cycle for Waste Heat Recovery in Automotive Engines

2016-04-05
2016-01-0207
In the last years, the research effort of the automotive industry has been mainly focused on the reduction of CO2 and pollutants emissions. In this scenario, concepts such as the engines downsizing, stop/start systems as well as more costly full hybrid solutions and, more recently, Waste Heat Recovery technologies have been proposed. These latter include Thermo-Electric Generator (TEG), Organic Rankine Cycle (ORC) and Electric Turbo-Compound (ETC) that have been practically implemented on few heavy-duty applications but have not been proved yet as effective and affordable solutions for passenger cars. The paper deals with modeling of ORC power plant for simulation analyses aimed at evaluating the opportunities and challenges of its application for the waste heat recovery in a compact car, powered by a turbocharged SI engine.
Technical Paper

Application of Willans Line Method for Internal Combustion Engines Scalability towards the Design and Optimization of Eco-Innovation Solutions

2015-09-06
2015-24-2397
Main aim of this paper was to exploit the well-known Willans line method in a twofold manner: indeed, beyond the usual identification of Willans line parameters to enable internal combustion engine scaling, it is also proposed to infer further information from identified parameters and correlations, particularly aiming at characterizing mechanical and frictional losses of different engine technologies. The above objectives were pursued relying on extended experimental performance data, which were gathered on different engine families, including turbo-charged Diesel and naturally aspirated gasoline engines. The matching between Willans line scaled performance and experimental ones was extensively tested, thus allowing to reliably proceed to the subsequent objective of characterizing mechanical losses on the basis of identified Willans parameters.
Technical Paper

A Comprehensive Powertrain Model to Evaluate the Benefits of Electric Turbo Compound (ETC) in Reducing CO2 Emissions from Small Diesel Passenger Cars

2014-04-01
2014-01-1650
In the last years the automotive industry has been involved in the development and implementation of CO2 reducing concepts such as the engines downsizing, stop/start systems as well as more costly full hybrid solutions and, more recently, waste heat recovery technologies. These latter include ThermoElectric Generator (TEG), Rankine cycle and Electric Turbo Compound (ETC) that have been practically implemented on few heavy-duty application but have not been proved yet as effective and affordable solutions for the automotive industry. The paper deals with the analysis of opportunities and challenges of the Electric Turbo Compound for automotive light-duty engines. In the ETC concept the turbine-compressor shaft is connected to an electric machine, which can work either as generator or motor. In the former case the power can satisfy the vehicle electrical demand to drive the auxiliaries or stored in the batteries.
Technical Paper

A Methodology to Enhance Design and On-Board Application of Neural Network Models for Virtual Sensing of Nox Emissions in Automotive Diesel Engines

2013-09-08
2013-24-0138
The paper describes suited methodologies for developing Recurrent Neural Networks (RNN) aimed at estimating NOx emissions at the exhaust of automotive Diesel engines. The proposed methodologies particularly aim at meeting the conflicting needs of feasible on-board implementation of advanced virtual sensors, such as neural network, and satisfactory prediction accuracy. Suited identification procedures and experimental tests were developed to improve RNN precision and generalization in predicting engine NOx emissions during transient operation. NOx measurements were accomplished by a fast response analyzer on a production automotive Diesel engine at the test bench. Proper post-processing of available experiments was performed to provide the identification procedure with the most exhaustive information content. The comparison between experimental results and predicted NOx values on several engine transients, exhibits high level of accuracy.
Journal Article

Real-Time Estimation of Intake O2 Concentration in Turbocharged Common-Rail Diesel Engines

2013-04-08
2013-01-0343
Automotive engines and control systems are more and more sophisticated due to increasingly restrictive environmental regulations. Particularly in both diesel and SI lean-burn engines NOx emissions are the key pollutants to deal with and sophisticated Engine Management System (EMS) strategies and after-treatment devices have to be applied. In this context, the in-cylinder oxygen mass fraction plays a key-role due its direct influence on the NOx formation mechanism. Real-time estimation of the intake O₂ charge enhances the NOx prediction during engine transients, suitable for both dynamic adjustments of EMS strategies and management of aftertreatment devices. The paper focuses on the development and experimental validation of a real-time estimator of O₂ concentration in the intake manifold of an automotive common-rail diesel engine, equipped with turbocharger and EGR system.
Journal Article

Rule-Based Optimization of Intermittent ICE Scheduling on a Hybrid Solar Vehicle

2009-09-13
2009-24-0067
In the paper, a rule-based (RB) control strategy is proposed to optimize on-board energy management on a Hybrid Solar Vehicle (HSV) with series structure. Previous studies have shown the promising benefits of such vehicles in urban driving in terms of fuel economy and carbon dioxide reduction, and that economic feasibility could be achieved in a near future. The control architecture consists of two main loops: one external, which determines final battery state of charge (SOC) as function of expected solar contribution during next parking phase, and the second internal, whose aim is to define optimal ICE- EG power trajectory and SOC oscillation around the final value, as addressed by the first loop. In order to maximize the fuel savings achievable by a series architecture, an intermittent ICE scheduling is adopted for HSV. Therefore, the second loop yields the average power at which the ICE is operated as function of the average values of traction power demand and solar power.
Journal Article

Development of recurrent neural networks for virtual sensing of NOx emissions in internal combustion engines

2009-09-13
2009-24-0110
The paper focuses on the experimental identification and validation of recurrent neural networks (RNN) for virtual sensing of NO emissions in internal combustion engines (ICE). Suited training procedures and experimental tests are proposed to improve RNN precision and generalization in predicting NO formation dynamics. The reference Spark Ignition (SI) engine was tested by means of an integrated system of hardware and software tools for engine test automation and control strategies prototyping. A fast response analyzer was used to measure NO emissions at the exhaust valve. The accuracy of the developed RNN model is assessed by comparing simulated and experimental trajectories for a wide range of operating scenarios. The results evidence that RNN-based virtual NO sensor will offer significant opportunities for implementing on-board feedforward and feedback control strategies aimed at improving the performance of after-treatment devices.
Journal Article

Development and Real-Time Implementation of Recurrent Neural Networks for AFR Prediction and Control

2008-04-14
2008-01-0993
The paper focuses on the experimental identification and validation of recurrent neural networks (RNN) for real-time prediction and control of air-fuel ratio (AFR) in spark-ignited engines. Suited training procedures and experimental tests are proposed to improve RNN precision and generalization in predicting both forward and inverse AFR dynamics for a wide range of operating scenarios. The reference engine has been tested by means of an integrated system of hardware and software tools for engine test automation and control strategies prototyping. The comparison between RNNs simulation and experimental trajectories showed the high accuracy and generalization capabilities guaranteed by RNNs in reproducing forward and inverse AFR dynamics. Then, a fast and easy-to-handle procedure was set-up to verify the potentialities of the inverse RNN to perform feed-forward control of AFR.
Technical Paper

Experimental Validation of a Neural Network Based A/F Virtual Sensor for SI Engine Control

2006-04-03
2006-01-1351
The paper addresses the potentialities of Recurrent Neural Networks (RNN) for modeling and controlling Air-Fuel Ratio (AFR) excursions in Spark Ignited (SI) engines. Based on the indications provided by previous studies devoted to the definition of optimal training procedures, an RNN forward model has been identified and tested on a real system. The experiments have been conducted by altering the mapped injection time randomly, thus making the effect of fuel injection on AFR dynamics independent of the other operating variables, namely manifold pressure and engine speed. The reference engine has been tested by means of an integrated system of hardware and software tools for engine test automation and control strategies prototyping. The developed forward model has been used to generate a reference AFR signal to train another RNN model aimed at simulating the inverse AFR dynamics by evaluating the fuel injection time as function of AFR, manifold pressure and engine speed.
Technical Paper

Nonlinear Recurrent Neural Networks for Air Fuel Ratio Control in SI Engines

2004-03-08
2004-01-1364
The paper deals with the use of Recurrent Neural Networks (RNNs) for the Air-Fuel Ratio (AFR) control in Spark Ignition (SI) engines. Because of their features, Neural Networks can perform an adaptive control more efficiently than classical techniques. In the paper, a review of the most useful control schemes based on Neural Networks is presented and the potential use in the field of engine control is analyzed. A preliminary controller has been implemented making use of a Direct Inverse Modeling approach. The controller compensates for the wall wetting dynamics and estimates the right amount of fuel to be injected to meet the target AFR during engine transients. The Direct Inverse Controller has been tested within an engine/vehicle simulator. The simulation tests have been performed by imposing a set of throttle transients at different engine speeds. The results show that the Inverse Model can satisfactorily bound the AFR excursions around the target value.
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