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Technical Paper

Experimental and Numerical Study of Water Injection under Gasoline Direct Injection Engine Relevant Conditions

2023-04-11
2023-01-0313
Water injection has been used to reduce the charge temperature and mitigate knocking due to its higher latent heat of vaporization compared to gasoline fuel. When water is injected into the intake manifold or into the cylinder, it evaporates by absorbing heat energy from the surrounding and results in charge cooling. However, the effect of detailed evaporation process on the combustion characteristics under gasoline direct injection relevant conditions still needs to be investigated. Therefore, spray study was firstly conducted using a multi-hole injector by injecting pure water and water-methanol mixture into constant volume combustion chamber (CVCC) at naturally aspirated and boosted engine conditions. The target water-fuel ratio was fixed at 0.5. Mie-scattering and schlieren images of sprays were analyzed to study spray characteristics, and evaluate the amount of water vaporization.
Technical Paper

Studies on Simulation and Real Time Implementation of LQG Controller for Autonomous Navigation

2021-04-06
2021-01-0108
The advancement in embedded systems and positional accuracy with base station GPS modules created opportunity to develop high performance autonomous ground vehicles. However, the development of vehicle model and making accurate state estimations play vital role in reducing the cross track error. The present research focus on developing Linear Quadratic Gaussian (LQG) with Kalman estimator for autonomous ground vehicle to track various routes, that are made with the series of waypoints. The model developed in the LQG controller is a kinematic bicycle model, which mimics 1/5th scale truck. Further, the cubic spline fit has been used to connect the waypoints and generate the continuous desired/target path. The testing and implementation has been done at APS labs, MTU on the mentioned vehicle to study the performance of controller. Python has been used for simulations, controller coding and interfacing the sensors with controller.
Technical Paper

Experimental Investigation of the Compression Ignition Process of High Reactivity Gasoline Fuels and E10 Certification Gasoline using a High-Pressure Direct Injection Gasoline Injector

2020-04-14
2020-01-0323
Gasoline compression ignition (GCI) technology shows the potential to obtain high thermal efficiencies while maintaining low soot and NOx emissions in light-duty engine applications. Recent experimental studies and numerical simulations have indicated that high reactivity gasoline-like fuels can further enable the benefits of GCI combustion. However, there is limited empirical data in the literature studying the gasoline compression ignition process at relevant in-cylinder conditions, which are required for further optimizing combustion system designs. This study investigates the temporal and spatial evolution of the compression ignition process of various high reactivity gasoline fuels with research octane numbers (RON) of 71, 74 and 82, as well as a conventional RON 97 E10 gasoline fuel. A ten-hole prototype gasoline injector specifically designed for GCI applications capable of injection pressures up to 450 bar was used.
Technical Paper

Effect of Fuel Type and Tip Deposits on End of Injection Spray Characteristics of Gasoline Direct Injection Fuel Injectors

2019-10-22
2019-01-2600
There has been a great effort expended in identifying causes of Hydro-Carbon (HC) and Particulate Matter (PM) emissions resulting from poor spray preparation, leading to characterization of fueling behavior near nozzle. It has been observed that large droplet size is a primary contributor to HC and PM emission. Imaging technologies have been developed to understand the break-up and consistency of fuel spray. However, there appears to be a lack of studies of the spray characteristics at the End of Injection (EOI), near nozzle, in particular, the effect that tip deposits have on the EOI characteristics. Injector tip deposits are of interest due to their effect on not only fuel spray characteristics, but also their unintended effect on engine out emissions. Using a novel imaging technique to extract near nozzle fuel characteristics at EOI, the impact of tip deposits on Gasoline Direct Injection (GDI) fuel injectors at the EOI is being examined in this work.
Technical Paper

Integration of an ORC Waste Heat Recovery with Electrification and Supercharging through Use of a Planetary Gear System for a Class 8 Tractor Application

2019-04-02
2019-01-0229
A novel approach to the Integration of Turbocompounding/WHR, Electrification and Supercharging technologies (ITES) to reduce fuel consumption in a medium heavy-duty diesel engine was previously published by FEV. This paper describes a modified approach to ITES to reduce fuel consumption on a heavy-duty diesel engine applied in a Class 8 tractor. The original implementation of the ITES incorporated a turbocompound turbine as the means for waste heat recovery. In this new approach, the turbocompound unit connected to the sun gear of the planetary gear set has been replaced by an organic Rankine cycle (ORC) turbine expander. The secondary compressor and the electric motor-generator are connected to the ring gear and the carrier gear respectively. The ITES unit is equipped with dry clutch and band brake allowing flexibility in mechanical and electrical integration of the ORC expander, secondary compressor and electric motor-generator to the engine.
Technical Paper

Impinged Diesel Spray Combustion Evaluation for Indirect Air-Fuel Mixing Processes and Its Comparison with Non-Vaporing Impinging Spray Under Diesel Engine Conditions

2019-04-02
2019-01-0267
Under low-temperature combustion for the high fuel efficiency and low emissions achievement, the fuel impingement often occurs in diesel engines with direct injection especially for a short distance between the injector and piston head/cylinder wall. Spray impingement plays an important role in the mixing-controlled combustion phase since it affects the air-fuel mixing rate through the disrupted event by the impingement. However, the degree of air entrainment into the spray is hard to be directly evaluated. Since the high spray expansion rate could allow more opportunity for fuel to mix with air, in this study, the expansion rate of impinged flame is quantified and compared with the spray expansion rate under non-vaporizing conditions. The experiments were conducted in a constant volume combustion chamber with an ambient density of 22.8 kg/m3 and the injection pressure of 150 MPa.
Technical Paper

Influence of Elevated Injector Temperature on the Spray Characteristics of GDI Sprays

2019-04-02
2019-01-0268
When fuel at elevated temperatures is injected into an ambient environment at a pressure lower than the saturation pressure of the fuel, the fuel vaporizes in the nozzle and/or immediately upon exiting the nozzle; that is, it undergoes flash boiling. It is characterized by a two-phase flow regime co-located with primary breakup, which significantly affects the spray characteristics. Under flash boiling conditions, the near nozzle spray angle increases, which can lead to shorter penetration because of increased entrainment. In a multi-hole injector this can cause other impacts downstream resulting from the increased plume to plume interactions. To study the effect of injector temperature and injection pressure with real fuels, an experimental investigation of the spray characteristics of a summer grade gasoline fuel with 10% ethanol (E10) was conducted in an optically accessible constant volume spray vessel.
Technical Paper

Spray-Wall Dynamics of High-Pressure Impinging Combustion

2019-01-15
2019-01-0067
The fuel spray impingement on the piston head and/or chamber often occurs in compact IC engines. The impingement plays one of the key roles in combustion because it affects the air-fuel mixing process. In this study, the impinged combustion has been experimentally investigated to understand the mechanism and dynamics of flame-wall interaction. The experiments were performed in a constant volume combustion chamber over a wide range of ambient conditions. The ambient temperature was varied from 800 K to 1000 K and ambient gas oxygen was varied from 15% to 21%. Diesel fuel was injected with an injection pressure of 150 MPa into ambient gas at a density of 22.8 kg/m3. The natural luminosity technique was applied in the experiments to explore the impinged combustion process. High-speed images were taken using a high-speed camera from two different views (bottom and side). An in-house Matlab program was used to post-process the images.
Technical Paper

Examination of Factors Impacting Unaccounted Fuel Post GDI Fuel Injector Closing

2018-04-03
2018-01-0300
The characteristics of gasoline sprayed directly into combustion chambers are of critical importance to engine out emissions and combustion system development. The optimization of the spray characteristics to match the in-cylinder flow field, chamber geometry, and spark location is a vital tasks during the development of an engine combustion strategy. Furthermore, the presence of liquid fuel during combustion in Spark-Ignition (SI) engines causes increased hydro-carbon (HC) emissions. Euro 6, LEVIII, and US Tier 3 emissions regulations reduce the allowable particulate mass significantly from the previous standards. LEVIII standards reduce the acceptable particulate emission to 1 mg/mile. A good DISI strategy vaporizes the correct amount of fuel just in time for optimal power output with minimal emissions. The opening and closing phases of DISI injectors are crucial to this task as the spray produces larger droplets during both theses phases.
Technical Paper

Investigation of the Impact of Impingement Distance on Momentum Flux Rate of Injection Measurements of a Diesel Injector

2015-04-14
2015-01-0933
Diesel combustion and emissions is largely spray and mixing controlled. Spray and combustion models enable characterization over a range of conditions to understand optimum combustion strategies. The validity of models depends on the inputs, including the rate of injection profile of the injector. One method to measure the rate of injection is to measure the momentum, where the injected fuel spray is directed onto a force transducer which provides measurements of momentum flux. From this the mass flow rate is calculated. In this study, the impact of impingement distance, the distance from injector nozzle exit to the anvil connected to the force transducer, is characterized over a range of 2 - 12 mm. This characterization includes the impact of the distance on the momentum flux signal in both magnitude and shape. At longer impingement distances, it is hypothesized that a peak in momentum could occur due to increasing velocity of fuel injected as the pintle fully opens.
Technical Paper

High-Speed Spray-to-Spray Collision Study on Two-Hole Impinging Jet Nozzles

2015-04-14
2015-01-0948
High-speed spray-to-spray liquid impingement could be an effective phenomenon for the spray propagation and droplet vaporization. To achieve higher vaporization efficiency, impingement from two-hole nozzles is analyzed in this paper. This paper focuses on investigating vaporization mechanism as a function of the impingement location and the collision breakup process provided by two-hole impinging jet nozzles. CFD (Computational Fluid Dynamics) is adopted to do simulation. Lagrangian model is used to predict jet-to-jet impingement and droplet breakup conditions while KH-RT breakup and O'Rourke collision models are implemented for the simulation. The paper includes three parts: First, a single spray injected into an initially quiescent constant volume chamber using the Lagrangian approach is simulated to identify the breakup region, which will be considered as a reference to study two-hole impinging jet nozzles. Lagrangian simulation results would be validated via experimental results.
Journal Article

Measurement of Diesel Spray Formation and Combustion upon Different Nozzle Geometry using Hybrid Imaging Technique

2014-04-01
2014-01-1410
High pressure diesel sprays were visualized under vaporizing and combusting conditions in a constant-volume combustion vessel. Near-simultaneous visualization of vapor and liquid phase fuel distribution were acquired using a hybrid shadowgraph/Mie-scattering imaging setup. This imaging technique used two pulsed LED's operating in an alternative manner to provide proper light sources for both shadowgraph and Mie scattering. In addition, combustion cases under the same ambient conditions were visualized through high-speed combustion luminosity measurement. Two single-hole diesel injectors with same nozzle diameters (100μm) but different k-factors (k0 and k1.5) were tested in this study. Detailed analysis based on spray penetration rate curves, rate of injection measurements, combustion indicators and 1D model comparison have been performed.
Technical Paper

Influence of the Nozzle Geometry of a Diesel Single-Hole Injector on Liquid and Vapor Phase Distributions at Engine-Like Conditions

2013-09-08
2013-24-0038
The paper describes an experimental activity on the spatial and temporal liquid- and vapor-phase distributions of diesel fuel at engine-like conditions. The influence of the k-factor (0 and 1.5) of a single-hole axial-disposed injector (0.100 mm diameter and 10 L/d ratio) has been studied by spraying fuel in an optically-accessible constant-volume combustion vessel. A high-speed imaging system, capable of acquiring Mie-scattering and Schlieren images in a near simultaneous fashion mode along the same line of sight, has been developed at the Michigan Technological University using a high-speed camera and a pulsed-wave LED system. The time resolved pair of schlieren and Mie-scattering images identifies the instantaneous position of both the vapor and liquid phases of the fuel spray, respectively. The studies have been performed at three injection pressures (70, 120 and 180 MPa), 23.9 kg/m3 ambient gas density and 900 K gas temperature in the vessel.
Technical Paper

Investigation of Diesel Liquid Spray Penetration Fluctuations under Vaporizing Conditions

2012-04-16
2012-01-0455
Diesel combustion and emissions formation is largely spray and mixing controlled and hence understanding spray parameters, specifically vaporization, is key to determine the impact of fuel injector operation and nozzle design on combustion and emissions. In this study, an eight-hole common rail piezoelectric injector was tested in an optically accessible constant volume combustion vessel at charge gas conditions typical of full load boosted engine operation. Liquid penetration of the eight sprays was determined via processing of images acquired from Mie back scattering under vaporizing conditions by injecting into a charge gas at elevated temperature with 0% oxygen. Conditions investigated included a charge temperature sweep of 800 to 1300 K and injection pressure sweep of 1034 to 2000 bar at a constant charge density of 34.8 kg/m₃.
Technical Paper

Wood-to-Wheels: A Multidisciplinary Research Initiative in Sustainable Transportation Utilizing Fuels and Co-Products from Forest Resources

2008-10-20
2008-21-0026
Michigan Technological University has established a broad-based university-wide research initiative, termed Wood-to-Wheels (W2W), to develop and evaluate improved technologies for growing, harvesting, converting, and using woody biomass in renewable transportation fuel applications. The W2W program bridges the entire biomass development-production-consumption life cycle with research in areas including forest resources, bioprocessing, engine/vehicle systems, and sustainable decisions. The W2W chain establishes a closed cycle of carbon between the atmosphere, woody biomass, fuels, and vehicular systems that can reduce the accumulation of CO2 in the atmosphere. This paper will summarize the activities associated with the Wood-to-Wheels initiative and describe challenges and the potential benefits that are achievable.
Technical Paper

Evaluation of Injector Location and Nozzle Design in a Direct-Injection Hydrogen Research Engine

2008-06-23
2008-01-1785
The favorable physical properties of hydrogen (H2) make it an excellent alternative fuel for internal combustion (IC) engines and hence it is widely regarded as the energy carrier of the future. Hydrogen direct injection provides multiple degrees of freedom for engine optimization and influencing the in-cylinder combustion processes. This paper compares the results in the mixture formation and combustion behavior of a hydrogen direct-injected single-cylinder research engine using two different injector locations as well as various injector nozzle designs. For this study the research engine was equipped with a specially designed cylinder head that allows accommodating a hydrogen injector in a side location between the intake valves as well as in the center location adjacent to the spark plug.
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