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Technical Paper

Reduction of Flow-induced Noise in Refrigeration Cycles

2024-07-02
2024-01-2972
In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the refrigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, also the battery and the electric motors have to be cooled. Currently, scroll compressors are widely used in the automotive industry, which generate one pressure pulse per revolution due to their discontinuous compression principle. This results in speed-dependent pressure fluctuations as well as higher-harmonic pulsations that arise from reflections. These fluctuations spread through the refrigeration cycle and cause the vibration excitation of refrigerant lines and heat exchangers. The sound transmission path in the air conditioning heat exchanger integrated in the dashboard is particularly critical. Various silencer configurations can be used to dampen these pulsations.
Technical Paper

Software-supported Processes for Aerodynamic Homologation of Vehicles

2024-07-02
2024-01-3004
Homologation is an important process in vehicle development and aerodynamics a main data contributor. The process is heavily interconnected: Production planning defines the available assemblies. Construction defines their parts and features. Sales defines the assemblies offered in different markets, where Legislation defines the rules applicable to homologation. Control engineers define the behavior of active, aerodynamically relevant components. Wind tunnels are the main test tool for the homologation, accompanied by surface-area measurement systems. Mechanics support these test operations. The prototype management provides test vehicles, while parts come from various production and prototyping sources and are stored and commissioned by logistics. Several phases of this complex process share the same context: Production timelines for assemblies and parts for each chassis-engine package define which drag coefficients or drag coefficient contributions shall be determined.
Technical Paper

On Improving CLEAN-SC Maps in The Wind Tunnel

2024-06-12
2024-01-2936
When travelling in an open-jet wind tunnel, the path of an acoustic wave is affected by the flow causing a shift of source positions in acoustical maps of phased arrays outside the flow. The well-known approach of Amiet attempts to correct for this effect by computing travel times between microphones and map points based on the assumption that the boundary layer of the flow, the so-called shear-layer, is infinitely thin and refracts the acoustical ray in a conceptually analogy to optics. However, in reality, the turbulent nature of both the not-so thin shear-layer and the acoustic emission process itself causes an additional smearing of sources in acoustic maps, which in turn causes deconvolution methods based on these maps - the most prominent example being CLEAN-SC - to produce certain ring effects, so-called halos, around sources.
Technical Paper

The Potential of Hydrogen High Pressure Direct Injection Toward Future Emissions Compliance: Optimizing Engine-Out NOx and Thermal Efficiency

2024-06-12
2024-37-0005
By building on mature internal combustion engine (ICE) hardware combined with dedicated hydrogen (H2) technology, the H2-ICE has excellent potential to accelerate CO2 reduction. H2-ICE concepts can therefore contribute to realizing the climate targets in an acceptable timeframe. In the landscape of H2-ICE combustion concepts, High Pressure Direct Injection (HPDI™) is an attractive option considering its high thermal efficiency, wide load range and its applicability to on-road as well as off-road heavy-duty equipment. Still, H2-HPDI is characterized by diffusion combustion, giving rise to significant NOx emissions. In this paper, the potential of H2-HPDI toward compliance with future emissions legislation is explored on a 1.8L single-cylinder research engine. With tests on multiple load-speed points, Exhaust Gas Recirculation (EGR) was shown to be an effective measure for reducing engine-out NOx, although at the cost of a few efficiency points.
Technical Paper

A Numerical Study of the Laminar Flame Speed of Hydrogen/Ammonia Mixtures under Engine-like Conditions

2024-06-12
2024-37-0020
In the effort to achieve the goal of a climate-neutral transportation system, the use of hydrogen and other synthetic fuels plays a key role. As battery electric vehicles become more widespread, e-fuels could be used to defossilize the hard-to-electrify transportation sectors and to store energy produced from renewable and non-continuous energy sources. Among e-fuels, hydrogen and ammonia are very attractive because they are carbon-neutral and their oxidation does not lead to any CO2 emissions. Furthermore, hydrogen/ammonia mixtures overcome the issues that arise as each of the two fuels is separately used. In the automotive sector, the use of either hydrogen, ammonia or their blends require a characterization of such mixtures under engine-like conditions, that is, at high pressures and temperatures. The aim of this work is to evaluate the Laminar Flame Speed (LFS) of hydrogen/ammonia mixtures by varying the thermodynamic conditions and the molar composition of the reactants.
Technical Paper

Transmission of sound under the influence of various environmental conditions

2024-06-12
2024-01-2933
Electrified vehicles are particularly quiet, especially at low speeds due to the absence of combustion noises. This is why there are laws worldwide for artificial driving sounds to warn pedestrians. These sounds are generated using a so-called Acoustic Vehicle Alerting System (AVAS) which must maintain certain minimum sound pressure levels in specific frequency ranges at low speeds. The creation of the sound currently involves an iterative and sometimes time-consuming process that combines composing the sound on a computer with measuring the levels with a car on an outside noise test track. This continues until both the legal requirements and the subjective demands of vehicle manufacturers are met. To optimize this process and reduce the measurement effort on the outside noise test track, the goal is to replace the measurement with a simulation for a significant portion of the development.
Technical Paper

Knockdown Factor Estimation of Stiffened Cylinders under Combined Loads - A Numerical Study

2024-06-01
2024-26-0417
Airframe section of rockets, missiles and launch vehicles are typically cylindrical in shape. The cylindrical shell is subjected to high axial load and an external pressure during its operation. The design of cylinders subjected to such loads is generally found to be critical in buckling. To minimize the weight of cylinders, it is typically stiffened with rings and stringers on the inner diameter to increase the buckling load factor. Conventionally the buckling load estimated by analytical or numerical means is multiplied by an empirical factor generally called Knockdown factor (kdf) to get the critical buckling load. This factor is considered to account for the variation between theory and experiment and is specified by handbooks or codes. In aerospace industry, NASA SP 8007 is commonly followed and it specifies the kdf as a lower bound fit curve for experimental data .
Technical Paper

Numerical Investigation of Aerodynamic Characteristics on a Blunt Cone Model at Various Angles of Attack under Hypersonic Flow Regimes

2024-06-01
2024-26-0446
The study of aerodynamic forces in hypersonic environments is important to ensure the safety and proper functioning of aerospace vehicles. These forces vary with the angle of attack (AOA) and there exists an optimum angle of attack where the ratio of the lift to drag force is maximum. In this paper, computational analysis has been performed on a blunt cone model to study the aerodynamic characteristics when hypersonic flow is allowed to pass through the model. The flow has a Mach number of 8.44 and the angle of attack is varied from 0º to 20º. The commercial CFD solver ANSYS FLUENT is used for the computational analysis and the mesh is generated using the ICEM CFD module of ANSYS. Air is selected as the working fluid. The simulation is carried out for a time duration of 1.2 ms where it reaches a steady state and the lift and drag forces and coefficients are estimated. The pressure, temperature, and velocity contours at different angles of attack are also observed.
Technical Paper

High Frequency Unsteady Pressure Measurement System for Aerodynamic Characterization in Launch Vehicles

2024-06-01
2024-26-0432
Unsteady pressure measurements are crucial for understanding dynamic pressure distribution changes in fluid flow fields and over object surfaces, revealing insights into complex flow phenomena induced by shock waves, vortices, boundary layer interactions, and flow separation. While ground-based wind tunnel tests have conventionally provided these insights, this paper presents an on-board system for real-time unsteady pressure data acquisition. The system's main challenge is accurately resolving high-frequency static and dynamic pressure variations over very high base pressure values. To meet this challenge, the paper highlights the importance of sigma-delta Analog-to-Digital Converters (ADCs) due to their high resolution, oversampling techniques, noise filtering capabilities, and wide dynamic range. These ADCs seamlessly integrate with digital systems, ensuring reliable real-time pressure data acquisition during launch and flight operations.
Technical Paper

A Comparative Study of RANS and Machine Learning Techniques for Aerodynamic Analysis of Airfoils

2024-06-01
2024-26-0460
It is important to accurately predict the aerodynamic properties for designing applications which involves fluid flows, particularly in the aerospace industry. Traditionally, this is done through complex numerical simulations, which are computationally expensive, resource-intensive and time-consuming, making them less than ideal for iterative design processes and rapid prototyping. Machine learning, powered by vast datasets and advanced algorithms, offers an innovative approach to predict airfoil characteristics with remarkable accuracy, speed, and cost-effectiveness. Machine learning techniques have been applied to fluid dynamics and have shown promising results. In this study, machine learning model called the back-propagation neural network (BPNN) is used to predict key aerodynamic coefficients of lift and drag for airfoils.

Exhibit/Sponsor - 2023 Government/Industry Meeting

2024-05-12
Annual conference government policy, regulatory makers, automotive industry neutral forum discuss US government regulation, technology, customer acceptance future vehicle design. industry event safety, emission control, fuel efficiency, automated vehicles.
Event

Contact - Urban Ground Mobility Digital Summit

2024-05-12
If you’re working to balance the implementation of today’s urban ground mobility (UGM) vehicles with tomorrow’s biggest challenges and opportunities, then you belong at the premier of SAE’s Urban Ground Mobility Digital Summit.
Event

SAE International

2024-05-12
A FREE networking event for ground mobility executives, startups and tech companies, UGM brings together leaders in development, software, design, quality assurance and urban planning for a productive and powerful summit that solves challenges — and secures long-term strategies for success in urban ground mobility.

Exhibit/Sponsor - 2022 Government/Industry Meeting

2024-05-12
Annual conference government policy, regulatory makers, automotive industry neutral forum discuss US government regulation, technology, customer acceptance future vehicle design. industry event safety, emission control, fuel efficiency, automated vehicles.

Exhibit/Sponsor - 2022 Government/Industry Meeting

2024-05-12
Annual conference government policy, regulatory makers, automotive industry neutral forum discuss US government regulation, technology, customer acceptance future vehicle design. industry event safety, emission control, fuel efficiency, automated vehicles.

Program - 2023 Government Industry Meeting

2024-05-12
Annual conference government policy, regulatory makers, automotive industry neutral forum discuss US government regulation, technology, customer acceptance future vehicle design. industry event safety, emission control, fuel efficiency, automated vehicles.
Event

Request Information - Urban Ground Mobility Digital Summit

2024-05-12
If you’re working to balance the implementation of today’s urban ground mobility (UGM) vehicles with tomorrow’s biggest challenges and opportunities, then you belong at the premier of SAE’s Urban Ground Mobility Digital Summit.
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