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Technical Paper

Adaptive Optimal Management Strategy for Hybrid Vehicles Based on Pontryagin’s Minimum Principle

2020-04-14
2020-01-1191
The energy management strategies (EMS) for hybrid electric vehicles (HEV) have a great impact on the fuel economy (FE). The Pontryagin's minimum principle (PMP) has been proved to be a viable control strategy for HEV. The optimal costate of the PMP control can be determined by the given information of the driving conditions. Since the full knowledge of future driving conditions is not available, this paper proposed a dynamic optimization method for PMP costate without the prediction of the driving cycle. It is known that the lower fuel consumption the method yields, the more efficiently the engine works. The selection of costate is designed to make the engine work in the high efficiency range. Compared with the rule-based control, the proposed method by the principle of Hamiltonian, can make engine working points have more opportunities locating in the middle of high efficiency range, instead of on the boundary of high efficiency range.
Technical Paper

Transient Thermal Behavior of Dry Clutch under Non-Uniform Pressure Condition

2020-04-14
2020-01-1418
Accuracy of heat flux models is critical to clutch design in case of excessive temperatures due to large amounts of friction heat generated in the narrow space. Pressure distribution on the clutch friction interface is an important factor affecting heat flux distribution, thus affecting temperature distribution. In this paper, an experiment is conducted to obtain the pressure distribution for one typical dry clutch equipped with a set of diaphragm spring. Considering that the frictional interface is in contact, this study makes use of pressure sensitive film and acquires data based on image processing techniques. Then a polynomial mathematical model with dimensionless parameters is developed to fit the pressure distribution on the friction disc. After that, the proposed pressure model is applied to a thermal model based on finite element method. In addition, two conventional thermal models (i.e., uniform heat flux model and uniform pressure model), are implemented for comparison.
Journal Article

Study on Vehicle Stability Control by Using Model Predictive Controller and Tire-road Force Robust Optimal Allocation

2015-04-14
2015-01-1580
The vehicle chassis integrated control system can improve the stability of vehicles under extreme conditions using tire force allocation algorithm, in which, the nonlinearity and uncertainty of tire-road contact condition need to be taken into consideration. Thus, An MPC (Model Predictive Control) controller is designed to obtain the additional steering angle and the additional yaw moment. By using a robust optimal allocation algorithm, the additional yaw moment is allocated to the slip ratios of four wheels. An SMC (Sliding-Mode Control) controller is designed to maintain the desired slip ratio of each wheel. Finally, the control performance is verified in MATLAB-CarSim co-simulation environment with open-loop manoeuvers.
Journal Article

Impact of Fuel Sprays on In-Cylinder Flow Length Scales in a Spark-Ignition Direct-Injection Engine

2017-03-28
2017-01-0618
The interaction of fuel sprays and in-cylinder flow in direct-injection engines is expected to alter kinetic energy and integral length scales at least during some portions of the engine cycle. High-speed particle image velocimetry was implemented in an optical four-valve, pent-roof spark-ignition direct-injection single-cylinder engine to quantify this effect. Non-firing motored engine tests were performed at 1300 RPM with and without fuel injection. Two fuel injection timings were investigated: injection in early intake stroke represents quasi-homogenous engine condition; and injection in mid compression stroke mimics the stratified combustion strategy. Two-dimensional crank angle resolved velocity fields were measured to examine the kinetic energy and integral length scale through critical portions of the engine cycle. Reynolds decomposition was applied on the obtained engine flow fields to extract the fluctuations as an indicator for the turbulent flow.
Technical Paper

Influence of Port Water Injection on the Combustion Characteristics and Exhaust Emissions in a Spark-Ignition Direct-Injection Engine

2020-04-14
2020-01-0294
It is well known that engine downsizing is still the main energy-saving technology for spark-ignition direct-injection (SIDI) engine. However, with the continuous increase of the boosting ratio, the gasoline engine is often accompanied by the occurrence of knocking, which has the drawback to run the engine at retarded combustion phasing. Besides, in order to protect the turbine blades from being sintered by high exhaust temperature, the strategies of fuel enrichment are often taken to reduce the combustion temperature, which ultimately leads to a high level of particulate number emission. Therefore, to address the issues discussed above, the port water injection (PWI) techniques on a 1.2-L turbocharged, three-cylinder, SIDI engine were investigated. Measurements indicate that the optimization of spark timing has a significant impact on its performance.
Technical Paper

Combustion Characterization of Neat n-Butanol in an SI Engine

2020-04-14
2020-01-0334
Increasingly stringent emission standards have promoted the interest in alternate fuel sources. Because of the comparable energy density to the existing fossil fuels and renewable production, alcohol fuels may be a suitable replacement, or an additive to the gasoline/diesel fuels to meet the future emission standards with minimal modification to current engine geometry. In this research, the combustion characteristics of neat n-butanol are analyzed under spark ignition operation using a single cylinder SI engine. The fuel is injected into the intake manifold using a port-fuel injector. Two modes of charge dilution were used in this investigation to test the limits of stable engine operation, namely lean burn using excess fresh air and exhaust gas recirculation (EGR). The in-cylinder pressure measurement and subsequently, heat release analysis are used to investigate the combustion characteristics of the fuel under low load SI engine operation.
Technical Paper

Gearshift Control Based on Fuzzy Logic of a Novel Two-Speed Transmission for Electric Vehicles

2020-04-14
2020-01-5004
Using highly efficient powertrain is one of the most important and effective approaches to increase the driving distance of electric vehicles (EVs). In this paper, a novel two-speed dual-clutch transmission (DCT) is proposed. The transmission is comprised of two traditional friction clutches and two-stage planetary gear sets. One clutch connects the input sun gear and the other connects the input carrier. The Simulink models including an electric motor and two-speed DCT are established. Gearshift schedule based on fuzzy logic which reflects the driver’s intensions is adopted to improve the dynamic and economic performance of the novel transmission. The simulation model is built using MATLAB/Simulink® to validate the effectiveness of the proposed gearshift schedule compared with the conventional two-parameter gearshift schedule. Simulation results show that both the dynamic and economic performance of the novel DCT for EVs are improved with the proposed fuzzy logic gearshift schedule.
Journal Article

In-Flame Soot Sampling and Morphology Analysis in an Optical Spark-Ignition Direct-Injection (SIDI) Engine

2018-04-03
2018-01-1418
Stringent particulate emission regulations are applied to spark-ignition direct-injection (SIDI) engines, calling for a significant in-cylinder reduction of soot particles. To enhance fundamental knowledge of the soot formation and oxidation process inside the cylinder of the engine, a new in-flame particle sampling system has been developed and implemented in a working optical SIDI engine with a side-mounted, wall-guided injection system. Using the sampling probes installed on the piston top, the soot particles are directly sampled from the petrol flame for detailed analysis of particle size distribution, structure, and shape. At the probe tip, a transmission electron microscope (TEM) grid is stored for the soot collection via thermophoresis, which is imaged and post-processed for statistical analysis. Simultaneously, the flame development was recorded using two high-speed cameras to evidence the direct exposure of the sampling grids to the soot-laden diffusion flames and pool fires.
Technical Paper

Internal Model Control during Mode Transition Subject to Time Delay for Hybrid Electric Vehicles

2020-04-14
2020-01-0961
With the rapid development of series-parallel hybrid electric vehicles (SPHEVs), mode transition from pure electrical drive to hybrid drive has attracted considerable attention. The presence of time delay due to response capacity of actuators and signal transmission of communication may cause decrease of speed tracking accuracy, even instable dynamics. Consequently, drivability of the SPHEV is unacceptable, and durability of the components is reduced. So far, plenty of control strategies have been proposed for mode transition, however, no previous research has been reported to deal with the time delay during mode transition. In this paper, a dynamic model with time delay of hybrid electric system is established. Next, a mode transition time-delay controller is proposed based on a two degree of freedom internal model controller (2-DOF-IMC).
Technical Paper

Combustion and Emissions of Ethanol Fuel (E100) in a Small SI Engine

2003-10-27
2003-01-3262
An air-cooled, four-stroke, 125 cc electronic gasoline fuel injection SI engine for motorcycles is altered to burn ethanol fuel. The effects of nozzle orifice size, fuel injection duration, spark timing and the excess air/ fuel ratio on engine power output, fuel and energy consumptions and engine exhaust emission levels are studied on an engine test bed. The results show that the maximum engine power output is increased by 5.4% and the maximum torque output is increased by 1.9% with the ethanol fuel in comparison with the baseline. At full load and 7000 r/min, HC emission is decreased by 38% and CO emission is decreased 46% on average over the whole engine speed range. However, NOx levels are increased to meet the maximum power output. The experiments of the spark timing show that the levels of HC and NOx emission are decreased markedly by the delay of spark timing.
Technical Paper

Lateral State Estimation for Lane Keeping Control of Electric Vehicles Considering Sensor Sampling Mismatch Issue

2016-09-14
2016-01-1900
Vehicle lateral states such as lateral distance at a preview point and heading angle are indispensable for lane keeping control systems, and such states are normally estimated by fusing signals from an onboard vision system and inertial sensors. However, the sampling rates and measurement delays are different between the two kinds of sensing devices. Most of the conventional methods simply neglect measurement delay and reduce sampling rate of the estimator to adapt to the slow sensors/devices. However, the estimation accuracy is deteriorated, especially considering the delay of visual signals may not be constant. In case of electric vehicles, the actuators for steering and traction are motors that have high control frequency. Therefore, the frequency of vehicle state feedback may not match the control frequency if the estimator is infrequently updated. In this paper, a multi-rate estimation algorithm based on Kalman filter is proposed to provide lateral states with high frequency.
Technical Paper

Simultaneous Measurement of the Flame Lift-Off Length on Direct Injection Diesel Sprays Using High Speed Schlieren Imaging and OH Chemiluminescence

2017-10-08
2017-01-2307
Lift-off length is defined as the distance from injector hole to the location where flame stabilized on a high injection pressure direct injection (DI) diesel spray. In this paper we used the high-speed (40 kHz) Schlieren and time-averaged OH chemiluminescence imaging technique to simultaneously measure the flame lift-off locations on a DI diesel spray in an optically accessible and constant-volume combustion vessel. The time-resolved development of the diesel spray acquired from the high-speed Schlieren imaging system enabled us to observe the instantaneous spray structure details of the spray flames. The OH chemiluminescence image obtained from a gated, intensified CCD video camera with different delay and width settings was used to determine the quiescent lift-off length. Experiments were conducted under various ambient temperatures, ambient gas densities, injection pressures and oxygen concentrations.
Technical Paper

A Novel Method Studying the Effects of Journal Straightness in Three-Dimensional Space on Lubrication of Bearing

2017-03-28
2017-01-1347
Conventionally, the engines are calibrated under the assumption that engines will be made exactly to the prints, and all the engines from the same batch will be identical. However, engine-to-engine variations do exist which will affect the engine performances, and part-to-part variations, i.e., the tolerance, is an important factor leading to engine-to-engine variations. There are researches conducted on the influence of dimensional tolerances on engine performance, however, the impact of straightness, which is an important geometric tolerance, on lubrication is an unsolved issue. This study presents a systematic method to model the straightness and to analyze its effects on the friction loss. The bearing model is built based on elastohydrodynamic (EHD) theory. Meanwhile a novel modeling method to represent any form of straightness in three-dimensional space is proposed.
Technical Paper

Optimization-Based Control Strategy for Large Hybrid Electric Vehicles

2018-04-03
2018-01-1030
Electric vehicles (EVs) have become a hot research topic due to the petroleum crisis and air pollution issues, and Hybrid EVs (HEVs) equipped with engines and motors are popular nowadays due to their advantage over Pure EVs. The energy distribution between the engine and the motor is the major task of the control strategy or energy management for HEVs. Rule-based and optimization-based approaches are developed in this area, but not much work has been done for large-size super-capacitor (SC) equipped HEVs, like Hybrid buses. In this paper, a new optimization-based control strategy for a hybrid bus equipped with SCs as the energy regeneration system is presented. Considering the driving patterns of a bus that is of frequent accelerations and decelerations, it is proposed to characterize each time instant by its speed and acceleration, and the energy distribution is optimized based on these two state variables.
Technical Paper

Flow Field Characterization of Superheated Sprays from a Multi-Hole Injector by Using High-Speed PIV

2012-04-16
2012-01-0457
Superheated spray is expected to improve the fuel atomization and evaporation processes by introducing fuel temperature as a new control parameter in spark-ignited direct-injection (SIDI) engines. In this study, flow fields of n-hexane spray from a multi-hole injector in both vertical and cross-sectional directions were investigated by using high-speed particle image velocimetry (HS-PIV) within the lower density regions. The results provide insight to the spray-collapsing processes under various superheated conditions. It was found that in axial direction, the vertical velocity increases while the radial velocity decreases with increasing superheat degree, which determines the convergent spray structure. In cross-sectional direction, the dynamic variation of the spray structure and interaction among spray plumes were investigated. The relationship between the spray structure and flow field was found. The flow patterns during and after the injection are significantly different.
Technical Paper

Development of a POD-Based Analysis Approach for Quantitative Comparison of Spray Structure Variations in a Spark-Ignition Direct-Injection Engine

2013-10-14
2013-01-2545
Strong cycle-to-cycle variations of fuel spray are observed due to the highly transient in-cylinder airflow in spark-ignition direct-injection (SIDI) engine. The spray structure comparison based on ensemble-averaged image may be misleading sometimes because the spray images for the same engine running condition could be different from cycle to cycle. Also, the visual comparison of spray images from many cycles is only qualitative and very time-consuming. Therefore, the present paper provides a novel approach to make quantitative comparison of spray structures from different engine conditions, or comparison between experiment and simulation (such as large eddy simulation, LES). The methodology is based on the proper orthogonal decomposition (POD), which has been utilized for in-cylinder turbulent flow research for over a decade.
Technical Paper

Influence of Early and Late Fuel Injection on Air Flow Structure and Kinetic Energy in an Optical SIDI Engine

2018-04-03
2018-01-0205
The turbulent in-cylinder air flow and the unsteady high-pressure fuel injection lead to a highly transient air fuel mixing process in spark-ignition direct-injection (SIDI) engines, which is the leading cause for combustion cycle-to-cycle variation (CCV) and requires further investigation. In this study, crank-angle resolution particle image velocimetry (PIV) was employed to simultaneously measure the air flow and fuel spray structure at 1300 rpm in an optically accessible single-cylinder SIDI engine. The measurement was conducted at the center tumble plane of the four-valve pent-roof engine, bisecting the spark plug and fuel injector. 84 consecutive cycles were recorded for three engine conditions, i.e. (1) none-fueled motored condition, (2) homogeneous-charge mode with start of injection (SOI) during intake (50 crank-angle degree (CAD) after top dead center exhaust, aTDCexh), and (3) stratified-charge mode with SOI during mid compression (270 aTDCexh).
Technical Paper

Tumble Vortex Characterization by Complex Moments

2018-04-03
2018-01-0207
Rotating flow inside an internal combustion engine cylinder is deliberately engineered for improved fuel-air mixing and combustion. The details of the rotating flow structure vary temporally over an engine cycle as well as cyclically at the same engine phase. Algorithms in the literature to identify these structural details of the rotating flow invariably focus on locating its center and, on occasion, measuring its rotational strength and spatial extent. In this paper, these flow structure parameters are evaluated by means of complex moments, which have been adapted from image (scalar field) recognition applications to two-dimensional flow pattern (vector field) analysis. Several additional detailed characteristics of the rotating flow pattern - the type and extent of its deviation from the ideal circular pattern, its rotational and reflectional symmetry (if exists), and thus its orientation - are also shown to be related to the first few low-order complex moments of the flow pattern.
Technical Paper

An Optimal Preview ANN Driver Model Based on Error Elimination Algorithm

2005-11-01
2005-01-3495
For the purposes of on-line control, e.g., in an automatic driving system, or of closed-loop directional control simulation, an optimal preview artificial neural network (ANN) driver model based on error elimination algorithm(EEA) is built. Then the optimal preview times are discussed in high frequency range in this system. The simulation results of optimal preview ANN driver model and Error Elimination Algorithm driver model are compared under the condition of different vehicle speeds and paths, which shows that the proposed approach is efficient and reliable enough, particularly for driver-vehicle closed-loop system.
Technical Paper

Matching Optimum for Low HC and CO Emissions at Warm-up Phase in an LPG EFI Small SI Engine

2005-10-24
2005-01-3897
Based on a 125cm3 single cylinder SI engine, the designated idle speed was controlled by adjusting of cycle ignition advance angle. By analyzing the effects of different idle speed and throttle open position on three way catalyst (TWC) light-off time and conversion efficiency of HC and CO emissions, combined with the corresponding total HC and CO emissions level, the optimum idle speed and throttle open position at engine's warm-up phase were found by the matching optimum. The present method for engine control strategy is helpful to optimize the warm-up phase emission levels in SI engine with LPG fuel.
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