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Technical Paper

Effect of Battery Temperature on Fuel Economy and Battery Aging When Using the Equivalent Consumption Minimization Strategy for Hybrid Electric Vehicles

2020-04-14
2020-01-1188
Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.
Journal Article

Optimal Power Management of Vehicle Sourced Military Outposts

2017-03-28
2017-01-0271
This paper considers optimal power management during the establishment of an expeditionary outpost using battery and vehicle assets for electrical generation. The first step in creating a new outpost is implementing the physical protection and barrier system. Afterwards, facilities that provide communications, fires, meals, and moral boosts are implemented that steadily increase the electrical load while dynamic events, such as patrols, can cause abrupt changes in the electrical load profile. Being able to create a fully functioning outpost within 72 hours is a typical objective where the electrical power generation starts with batteries, transitions to gasoline generators and is eventually replaced by diesel generators as the outpost matures. Vehicles with power export capability are an attractive supplement to this electrical power evolution since they are usually on site, would reduce the amount of material for outpost creation, and provide a modular approach to outpost build-up.
Journal Article

Dynamic Downsizing Gasoline Demonstrator

2017-03-28
2017-01-0646
Gasoline engine downsizing is already established as a technology for reducing vehicle CO2 emissions. Further benefits are possible through more aggressive downsizing, however, the tradeoff between the CO2 reduction achieved and vehicle drivability limits the level of engine downsizing currently adopted by vehicle manufacturers. This paper will present the latest results achieved from a very heavily downsized engine, and resulting demonstrator vehicle, featuring eSupercharging in combination with a conventional turbocharger. The original 1.2 litre, 3-cylinder, MAHLE downsizing engine has been re-configured to enable a specific power output in excess of 160 kW/litre. Of key importance is a cost effective, efficient and flexible boosting system.
Journal Article

Optimizing and Diversifying the Electric Range of Plug-in Hybrid Electric Vehicles for U.S. Drivers

2012-04-16
2012-01-0817
To provide useful information for automakers to design successful plug-in hybrid electric vehicle (PHEV) products and for energy and environmental analysts to understand the social impact of PHEVs, this paper addresses the question of how many of the U.S. consumers, if buying a PHEV, would prefer what electric ranges. The Market-oriented Optimal Range for PHEV (MOR-PHEV) model is developed to optimize the PHEV electric range for each of 36,664 sampled individuals representing U.S. new vehicle drivers. The optimization objective is the minimization of the sum of costs on battery, gasoline, electricity and refueling hassle.
Journal Article

The Model Integration and Hardware-in-the-Loop (HiL) Simulation Design for the Analysis of a Power-Split Hybrid Electric Vehicle with Electrochemical Battery Model

2017-03-28
2017-01-0001
This paper studies the hardware-in-the-loop (HiL) design of a power-split hybrid electric vehicle (HEV) for the research of HEV lithiumion battery aging. In this paper, an electrochemical model of a lithium-ion battery pack with the characteristics of battery aging is built and integrated into the vehicle model of Autonomie® software from Argonne National Laboratory. The vehicle model, together with the electrochemical battery model, is designed to run in a dSPACE real-time simulator while the powertrain power distribution is managed by a dSPACE MicroAutoBoxII hardware controller. The control interface is designed using dSPACE ControlDesk to monitor the real-time simulation results. The HiL simulation results with the performance of vehicle dynamics and the thermal aging of the battery are presented and analyzed.
Technical Paper

Design, Control, and Power Management of a Battery/Ultra-Capacitor Hybrid System for Small Electric Vehicles

2009-04-20
2009-01-1387
This paper introduces design, control, and power management of a battery/ ultra-capacitor hybrid system, utilized for small electric vehicles (EV). The batteries are designed and controlled to work as the main energy storage source of the vehicle, supplying average power to the load; and the ultra-capacitors are used to meet the peak power demands during transients. Power management system determines the directions of power flow, according to load demand. Presented analyses validate the efficient power management methodology.
Technical Paper

“Just-in-Time” Battery Charge Depletion Control for PHEVs and E-REVs for Maximum Battery Life

2009-04-20
2009-01-1384
Conventional methods of vehicle operation for Plug-in Hybrid Vehicles first discharge the battery to a minimum State of Charge (SOC) before switching to charge sustaining operation. This is very demanding on the battery, maximizing the number of trips ending with a depleted battery and maximizing the distance driven on a depleted battery over the vehicle's life. Several methods have been proposed to reduce the number of trips ending with a deeply discharged battery and also eliminate the need for extended driving on a depleted battery. An optimum SOC can be maintained for long battery life before discharging the battery so that the vehicle reaches an electric plug-in destination just as the battery reaches the minimum operating SOC. These “Just-in-Time” methods provide maximum effective battery life while getting virtually the same electricity from the grid.
Technical Paper

A Feasible CFD Methodology for Gasoline Intake Flow Optimization in a HEV Application - Part 2: Prediction and Optimization

2010-10-25
2010-01-2238
Today's engine and combustion process development is closely related to the intake port layout. Combustion, performance and emissions are coupled to the intensity of turbulence, the quality of mixture formation and the distribution of residual gas, all of which depend on the in-cylinder charge motion, which is mainly determined by the intake port and cylinder head design. Additionally, an increasing level of volumetric efficiency is demanded for a high power output. Most optimization efforts on typical homogeneous charge spark ignition (HCSI) engines have been at low loads because that is all that is required for a vehicle to make it through the FTP cycle. However, due to pumping losses, this is where such engines are least efficient, so it would be good to find strategies to allow the engine to operate at higher loads.
Technical Paper

On the Suitability of a New High-Power Lithium Ion Battery for Hybrid Electric Vehicle Applications

2003-06-23
2003-01-2289
Due to the low cost of the battery cells and excellent performance at ambient temperature, Lithium-ion (Li-ion) battery is a promising technology for propulsion applications. However, the performance of Li-ion batteries erodes drastically at extreme temperatures (above 65 °C or below 0 °C). Therefore, in order to maintain battery life and performance, it is crucial to keep the batteries within the temperature range where their operating characteristics are optimal. The need for expensive and complex thermal management systems has in fact kept the Li-ion technology from becoming the first choice for Hybrid Electric Vehicle (HEV) applications. In this paper, we propose a Phase Change Material (PCM) for the temperature control. Due to its high heat capacity, PCM absorbs the heat dissipated by the battery. As long as the heat emitted by the battery does not melt the PCM completely, the system is stable.
Technical Paper

A Soft-Switched DC/DC Converter for Fuel Cell Vehicle Applications*

2002-06-03
2002-01-1903
Fuel cell-powered electric vehicles (FCPEV) require an energy storage device to start up the fuel cells and to store the energy captured during regenerative braking. Low-voltage (12 V) batteries are preferred as the storage device to maintain compatibility with the majority of today's automobile loads. A dc/dc converter is therefore needed to interface the low-voltage batteries with the fuel cell-powered higher-voltage dc bus system (255 V ∼ 425 V), transferring energy in either direction as required. This paper presents a soft-switched, isolated bi-directional dc/dc converter developed at Oak Ridge National Laboratory for FCPEV applications. The converter employs dual half-bridges interconnected with an isolation transformer to minimize the number of switching devices and their associated gate drive requirements. Snubber capacitors including the parasitic capacitance of the switching devices and the transformer leakage inductance are utilized to achieve zero-voltage switching (ZVS).
Technical Paper

A Current Source Inverter Based Motor Drive for EV/HEV Applications

2011-04-12
2011-01-0346
The voltage source inverter (VSI) possesses several drawbacks that make it difficult to meet the requirements of automotive applications for inverter volume, lifetime, and cost. The VSI requires a very high performance dc bus capacitor that is costly and bulky. Other characteristics of the VSI not only negatively impact its own reliability but also that of the motor as well as motor efficiency. These problems could be eliminated or significantly mitigated by the use of the current source inverter (CSI). The CSI doesn't require any dc bus capacitors but uses three small ac filter capacitors and an inductor as the energy storage component, thus avoiding many of the drawbacks of the VSI. The CSI offers several inherent advantages that could translate into a substantial reduction in inverter cost and volume, increased reliability, a much higher constant-power speed range, and improved motor efficiency and lifetime.
Technical Paper

Integration and Validation of a Thermal Energy Storage System for Electric Vehicle Cabin Heating

2017-03-28
2017-01-0183
It is widely recognized in the automotive industry that, in very cold climatic conditions, the driving range of an Electric Vehicle (EV) can be reduced by 50% or more. In an effort to minimize the EV range penalty, a novel thermal energy storage system has been designed to provide cabin heating in EVs and Plug-in Hybrid Electric Vehicles (PHEVs) by using an advanced phase change material (PCM). This system is known as the Electrical PCM-based Thermal Heating System (ePATHS) [1, 2]. When the EV is connected to the electric grid to charge its traction battery, the ePATHS system is also “charged” with thermal energy. The stored heat is subsequently deployed for cabin comfort heating during driving, for example during commuting to and from work. The ePATHS system, especially the PCM heat exchanger component, has gone through substantial redesign in order to meet functionality and commercialization requirements.
Technical Paper

Case Study of an Electric-Hydraulic Hybrid Propulsion System for a Heavy Duty Electric Vehicle

2016-09-27
2016-01-8112
In order to improve efficiency and increase the operation of electric vehicles, assistive energy regeneration systems can be used. A hydraulic energy recovery system is modeled to be used as a regenerative system for supplementing energy storage for a pure electric articulated passenger bus. In this study a pump/motor machine is modeled to transform kinetic energy into hydraulic energy during braking, to move the hydraulic fluid from the low pressure reservoir to the hydraulic accumulator. The simulation of the proposed system was used to estimate battery savings. It was found that on average, approximately 39% of the battery charge can be saved when using a real bus driving cycle.
Technical Paper

Model-Based Analysis of V2G Impact on Battery Degradation

2017-03-28
2017-01-1699
Vehicle-to-Grid (V2G) service has a potential to improve the reliability and stability of the electrical grid due to the ability of providing bi-directional power flow from/to the grid. However, frequent charging/discharging may impact the battery lifetime. This paper presents the analysis of battery degradation in three scenarios. In the first scenario, different battery capacities are considered. In the second scenario, the battery degradation with various depth of discharge (DOD) are studied. In the third scenario, the capacity loss due to different charging regime are compared. The charging/discharging of plug-in electric vehicles (PEVs) are simulated in a single-phase microgrid system integrated with a photovoltaics (PV) farm, an energy storage system (ESS), and ten electric vehicle service equipment (EVSE). The battery degradation model is an energy throughput model, which is developed based on the Arrhenius equation and a power law relationship between time and capacity fading.
Technical Paper

Real Time Application of Battery State of Charge and State of Health Estimation

2017-03-28
2017-01-1199
A high voltage battery is an essential part of hybrid electric vehicles (HEVs). It is imperative to precisely estimate the state of charge (SOC) and state of health (SOH) of battery in real time to maintain reliable vehicle operating conditions. This paper presents a method of estimating SOC and SOH through the incorporation of current integration, voltage translation, and Ah-throughput. SOC estimation utilizing current integration is inadequate due to the accumulation of errors over the period of usage. Thus voltage translation of SOC is applied to rectify current integration method which improves the accuracy of estimation. Voltage translation data is obtained by subjecting the battery to hybrid pulse power characterization (HPPC) test. The Battery State of Health was determined by semi-empirical model combined with accumulated Ah-throughput method. Battery state of charge was employed as an input to estimate damages accumulated to battery aging through a real-time model.
Technical Paper

Nonlinear Model Predictive Control of a Power-Split Hybrid Electric Vehicle with Electrochemical Battery Model

2017-03-28
2017-01-1252
This paper studies the nonlinear model predictive control for a power-split Hybrid Electric Vehicle (HEV) power management system to improve the fuel economy. In this paper, a physics-based battery model is built and integrated with a base HEV model from Autonomie®, a powertrain and vehicle model architecture and development software from Argonne National Laboratory. The original equivalent circuit battery model from the software has been replaced by a single particle electrochemical lithium ion battery model. A predictive model that predicts the driver’s power request, the battery state of charge (SOC) and the engine fuel consumption is studied and used for the nonlinear model predictive controller (NMPC). A dedicated NMPC algorithm and its solver are developed and validated with the integrated HEV model. The performance of the NMPC algorithm is compared with that of a rule-based controller.
Technical Paper

The Electric Drive Advanced Battery (EDAB) Project: Development and Utilization of an On-Road Energy Storage System Testbed

2013-04-08
2013-01-1533
As energy storage system (ESS) technology advances, vehicle testing in both laboratory and on-road settings is needed to characterize the performance of state-of-the-art technology and also identify areas for future improvement. The Idaho National Laboratory (INL), through its support of the U.S. Department of Energy's (DOE) Advanced Vehicle Testing Activity (AVTA), is collaborating with ECOtality North America and Oak Ridge National Laboratory (ORNL) to conduct on-road testing of advanced ESSs for the Electric Drive Advanced Battery (EDAB) project. The project objective is to test a variety of advanced ESSs that are close to commercialization in a controlled environment that simulates usage within the intended application with the variability of on-road driving to quantify the ESS capabilities, limitations, and performance fade over cycling of the ESS.
Technical Paper

Assessing Grid Impact of Battery Electric Vehicle Charging Demand Using GPS-Based Longitudinal Travel Survey Data

2014-04-01
2014-01-0343
This paper utilizes GPS tracked multiday travel activities to estimate the temporal distribution of electricity loads and assess battery electric vehicle (BEV) grid impacts at a significant market penetration level. The BEV load and non-PEV load vary by time of the day and day of the week. We consider two charging preferences: home priority assumes BEV drivers prefer charging at home and would not charge at public charging stations unless the state of charge (SOC) of the battery is not sufficient to cover the way back to home; and charging priority does not require drivers to defer charging to home and assumes drivers will utilize the first available charging opportunity. Both home and charging priority scenarios show an evening peak demand. Charging priority scenario also shows a morning peak on weekdays, possibly due to workplace charging.
Technical Paper

Effect of State of Charge Constraints on Fuel Economy and Battery Aging when Using the Equivalent Consumption Minimization Strategy

2018-04-03
2018-01-1002
Battery State of Charge (SOC) constraints are used to prevent the battery in Hybrid Electric Vehicles (HEVs) from over-charging or over-discharging. These constraints strongly influence the power-split of the HEV. This paper presents results on how Battery State of Charge (SOC) constraints effects Lithium ion battery aging and fuel economy when using the Equivalent Consumption Minimization Strategy (ECMS). The vehicle studied is the Honda Civic Hybrid. The battery used is A123 Systems’ ANR26650 battery cell. Vehicle simulation uses multiple combinations of highway and city drive cycles. For each combination of drive cycles, nine SOC constraints ranges are used. Battery aging is evaluated using a semi-empirical model combined with the accumulated Ah-throughput method which uses, as an input, the battery SOC trajectory from the vehicle simulations. The simulation results provide insight into how SOC constraints effect fuel economy as well as battery aging.
Technical Paper

Effects of an Ultra-Capacitor and Battery Energy Storage System in a Hybrid Electric Vehicle

2005-09-07
2005-01-3452
This paper focuses on the effects of ultra-capacitors as a component of energy storage in hybrid electric vehicles (HEV). The main energy source in a hybrid vehicle is the battery. HEVs with battery sources are presently fairly effective; however, major drawbacks include the cost and size of such batteries. The purpose of this paper is to demonstrate that the addition of ultra-capacitors as a component of the energy storage system can reduce these drawbacks significantly by reducing the size of batteries required to drive the vehicle. To integrate ultra-capacitors into hybrid vehicles, the ADvanced VehIcle SimulatOR (ADVISOR) was used. The vehicle used to conduct this study was the 2004 Jeep Liberty sport utility vehicle (SUV). To simplify the analysis process, the conventional Jeep Liberty was modeled in ADVISOR to resemble the actual performance specifications of the SUV currently in the market.
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