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Technical Paper

Effect of Battery Temperature on Fuel Economy and Battery Aging When Using the Equivalent Consumption Minimization Strategy for Hybrid Electric Vehicles

2020-04-14
2020-01-1188
Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.
Journal Article

Optimal Power Management of Vehicle Sourced Military Outposts

2017-03-28
2017-01-0271
This paper considers optimal power management during the establishment of an expeditionary outpost using battery and vehicle assets for electrical generation. The first step in creating a new outpost is implementing the physical protection and barrier system. Afterwards, facilities that provide communications, fires, meals, and moral boosts are implemented that steadily increase the electrical load while dynamic events, such as patrols, can cause abrupt changes in the electrical load profile. Being able to create a fully functioning outpost within 72 hours is a typical objective where the electrical power generation starts with batteries, transitions to gasoline generators and is eventually replaced by diesel generators as the outpost matures. Vehicles with power export capability are an attractive supplement to this electrical power evolution since they are usually on site, would reduce the amount of material for outpost creation, and provide a modular approach to outpost build-up.
Journal Article

Thermal Response and Flammability of Li-Ion Cells for HEV and PHEV Applications

2008-04-14
2008-01-0400
Lithium-Ion batteries are being considered as a high-energy density replacement for Nickel Metal Hydride (NiMH) batteries in Hybrid Electric Vehicles (HEVs) and in the new Plug-In Hybrids (PHEVs). Although these cells can result in significant reduction in weight and volume, they have several safety related issues that still need to be addressed. We report here on the thermal response of Li-ion cells specifically assembled in our laboratory to test new materials, electrolytes and additives. Improvements in the thermal abuse tolerance of cells will be presented and discussed in terms of the need for overall battery system safety.
Journal Article

The Future Adoption and Benefit of Electric Vehicles: A Parametric Assessment

2013-04-08
2013-01-0502
We present a parametric analysis of electric vehicle (EV) adoption rates and the corresponding contribution to greenhouse gas (GHG) reduction in the US light-duty vehicle (LDV) fleet through 2050. The analysis is performed with a system dynamics based model of the supply-demand interactions among the fleet, its fuels, and the corresponding primary energy sources. The differentiating feature of the model is the ability to conduct global sensitivity and parametric trade-space analyses. We find that many factors impact the adoption rates of EVs. These include, in particular, policy initiatives that encourage consumers to consider lifetime ownership costs, the price of oil, battery performance, as well as the pace of technological development for all powertrains (conventional internal combustion engines included). Widespread EV adoption can have noticeable impact on petroleum consumption and GHG emissions by the LDV fleet.
Journal Article

The Model Integration and Hardware-in-the-Loop (HiL) Simulation Design for the Analysis of a Power-Split Hybrid Electric Vehicle with Electrochemical Battery Model

2017-03-28
2017-01-0001
This paper studies the hardware-in-the-loop (HiL) design of a power-split hybrid electric vehicle (HEV) for the research of HEV lithiumion battery aging. In this paper, an electrochemical model of a lithium-ion battery pack with the characteristics of battery aging is built and integrated into the vehicle model of Autonomie® software from Argonne National Laboratory. The vehicle model, together with the electrochemical battery model, is designed to run in a dSPACE real-time simulator while the powertrain power distribution is managed by a dSPACE MicroAutoBoxII hardware controller. The control interface is designed using dSPACE ControlDesk to monitor the real-time simulation results. The HiL simulation results with the performance of vehicle dynamics and the thermal aging of the battery are presented and analyzed.
Technical Paper

A Feasible CFD Methodology for Gasoline Intake Flow Optimization in a HEV Application - Part 2: Prediction and Optimization

2010-10-25
2010-01-2238
Today's engine and combustion process development is closely related to the intake port layout. Combustion, performance and emissions are coupled to the intensity of turbulence, the quality of mixture formation and the distribution of residual gas, all of which depend on the in-cylinder charge motion, which is mainly determined by the intake port and cylinder head design. Additionally, an increasing level of volumetric efficiency is demanded for a high power output. Most optimization efforts on typical homogeneous charge spark ignition (HCSI) engines have been at low loads because that is all that is required for a vehicle to make it through the FTP cycle. However, due to pumping losses, this is where such engines are least efficient, so it would be good to find strategies to allow the engine to operate at higher loads.
Technical Paper

Model-Based Analysis of V2G Impact on Battery Degradation

2017-03-28
2017-01-1699
Vehicle-to-Grid (V2G) service has a potential to improve the reliability and stability of the electrical grid due to the ability of providing bi-directional power flow from/to the grid. However, frequent charging/discharging may impact the battery lifetime. This paper presents the analysis of battery degradation in three scenarios. In the first scenario, different battery capacities are considered. In the second scenario, the battery degradation with various depth of discharge (DOD) are studied. In the third scenario, the capacity loss due to different charging regime are compared. The charging/discharging of plug-in electric vehicles (PEVs) are simulated in a single-phase microgrid system integrated with a photovoltaics (PV) farm, an energy storage system (ESS), and ten electric vehicle service equipment (EVSE). The battery degradation model is an energy throughput model, which is developed based on the Arrhenius equation and a power law relationship between time and capacity fading.
Technical Paper

Real Time Application of Battery State of Charge and State of Health Estimation

2017-03-28
2017-01-1199
A high voltage battery is an essential part of hybrid electric vehicles (HEVs). It is imperative to precisely estimate the state of charge (SOC) and state of health (SOH) of battery in real time to maintain reliable vehicle operating conditions. This paper presents a method of estimating SOC and SOH through the incorporation of current integration, voltage translation, and Ah-throughput. SOC estimation utilizing current integration is inadequate due to the accumulation of errors over the period of usage. Thus voltage translation of SOC is applied to rectify current integration method which improves the accuracy of estimation. Voltage translation data is obtained by subjecting the battery to hybrid pulse power characterization (HPPC) test. The Battery State of Health was determined by semi-empirical model combined with accumulated Ah-throughput method. Battery state of charge was employed as an input to estimate damages accumulated to battery aging through a real-time model.
Technical Paper

Optimal Temperature Trajectory for Maximum Lithium Ion Battery Charge Acceptance

2017-03-28
2017-01-1256
Lithium ion (Li-ion) battery capacity selection for hybrid electric vehicles (HEVs) is primarily based on charge/discharge power and life. At high temperatures, battery degradation increases and reduces battery life, but battery internal resistance reduces and improves battery performance. Lithium ion phosphate (LFP) batteries have a maximum allowable voltage limit based on degradation minimization, so the battery capacity is selected large enough to stay within the limit over the entire life of the pack. This paper develops an optimal temperature trajectory for LFP cells to improve their charge acceptance and reduce HEV pack size while maintaining battery life. The proposed algorithm has two strategies. First, the battery pack temperature is increased when its state of charge (SOC) is high because the cell is more likely to exceed maximum voltage limit at high SOC.
Technical Paper

Nonlinear Model Predictive Control of a Power-Split Hybrid Electric Vehicle with Electrochemical Battery Model

2017-03-28
2017-01-1252
This paper studies the nonlinear model predictive control for a power-split Hybrid Electric Vehicle (HEV) power management system to improve the fuel economy. In this paper, a physics-based battery model is built and integrated with a base HEV model from Autonomie®, a powertrain and vehicle model architecture and development software from Argonne National Laboratory. The original equivalent circuit battery model from the software has been replaced by a single particle electrochemical lithium ion battery model. A predictive model that predicts the driver’s power request, the battery state of charge (SOC) and the engine fuel consumption is studied and used for the nonlinear model predictive controller (NMPC). A dedicated NMPC algorithm and its solver are developed and validated with the integrated HEV model. The performance of the NMPC algorithm is compared with that of a rule-based controller.
Technical Paper

Implementation and Validation of a Series Plug-In Hybrid Electric Vehicle

2013-10-14
2013-01-2490
The Pennsylvania State University Advanced Vehicle Team (PSUAVT) is one of sixteen collegiate teams across North America participating in the EcoCAR 2: “Plugging In to the Future” competition. The PSUAVT designed and implemented a series plug-in hybrid electric vehicle (PHEV) for this competition. This architecture allows the vehicle to operate as a pure electric vehicle until the energy storage system (ESS) state of charge (SOC) is depleted. The auxiliary power unit (APU) then supplements the battery to extend range beyond that of a purely electric vehicle. To implement this design concept, the PSUAVT re-engineered a General Motors (GM) donated 2013 Chevrolet Malibu to house an electric traction motor, high capacity lithium-ion battery pack, and APU consisting of a low-displacement engine fueled by 85% ethanol/15% gasoline (E85) mixture and an electric generator.
Technical Paper

Effect of State of Charge Constraints on Fuel Economy and Battery Aging when Using the Equivalent Consumption Minimization Strategy

2018-04-03
2018-01-1002
Battery State of Charge (SOC) constraints are used to prevent the battery in Hybrid Electric Vehicles (HEVs) from over-charging or over-discharging. These constraints strongly influence the power-split of the HEV. This paper presents results on how Battery State of Charge (SOC) constraints effects Lithium ion battery aging and fuel economy when using the Equivalent Consumption Minimization Strategy (ECMS). The vehicle studied is the Honda Civic Hybrid. The battery used is A123 Systems’ ANR26650 battery cell. Vehicle simulation uses multiple combinations of highway and city drive cycles. For each combination of drive cycles, nine SOC constraints ranges are used. Battery aging is evaluated using a semi-empirical model combined with the accumulated Ah-throughput method which uses, as an input, the battery SOC trajectory from the vehicle simulations. The simulation results provide insight into how SOC constraints effect fuel economy as well as battery aging.
Technical Paper

Simulation of Lithium Ion HEV Battery Aging Using Electrochemical Battery Model under Different Ambient Temperature Conditions

2015-04-14
2015-01-1198
This paper investigates the aging performance of the lithium ion cobalt oxide battery pack of a single shaft parallel hybrid electric vehicle (HEV) under different ambient temperatures. Varying ambient temperature of HEVs results in different battery temperature and then leads to different aging performance of the battery pack. Battery aging is reflected in the increasing of battery internal resistance and the decreasing of battery capacity. In this paper, a single shaft parallel hybrid electric vehicle model is built by integrating Automotive Simulation Model (ASM) from dSPACE and AutoLion-ST battery model from ECPower to realize the co-simulation of HEV powertrain in the common MATLAB/Simulink platform. The battery model is a physics-based and thermally-coupled battery (TCB) model, which enables the investigation of battery capacity degradation and aging. Standard driving cycle with differing ambient temperatures is tested using developed HEV model.
Technical Paper

Assessment of Fuel Consumption of a co-Optimized Gasoline Compression Ignition Engine in a Hybrid Electric Vehicle Platform

2023-04-11
2023-01-0467
Increasing regulatory demand to reduce CO2 emissions has led to an industry focus on electrified vehicles while limiting the development of conventional internal combustion engine (ICE) and hybrid powertrains. Hybrid electric vehicle (HEV) powertrains rely on conventional SI mode IC engines that are optimized for a narrow operating range. Advanced combustion strategies such as Gasoline Compression Ignition (GCI) have been demonstrated by several others including the authors to improve brake thermal efficiency compared to both gasoline SI and Diesel CI modes. Soot and NOx emissions are also reduced significantly by using gasoline instead of diesel in GCI engines due to differences in composition, fuel properties, and reactivity. In this work, an HEV system was proposed utilizing a multi-mode GCI based ICE combined with a HEV components (e-motor, battery, and invertor).
Technical Paper

Government-Industry Partnerships and Environmental and Safety Solutions

2000-04-02
2000-01-1593
The Advanced Battery Readiness Ad Hoc Working Group, a government- industry forum sponsored by the United States Department of Energy, is charged with assessing environmental and safety issues associated with advanced batteries for electric and hybrid electric vehicles. Electric and hybrid electric vehicles require sophisticated advanced battery storage systems. Frequently, toxic, reactive, and flammable substances are used in the energy storage systems. Often, the substances have safety, recycling, and shipping implications with respect to U.S. Environmental Protection Agency and Department of Transportation regulations. To facilitate commercialization, reg-ulations must either be modified or newly developed. Government-industry coordination has expedited needed regulatory changes, and promoted other partnerships to achieve environmental and safety solutions.
Technical Paper

Low Temperature Electrical Performance Characteristics of Li-Ion Cells

1999-08-02
1999-01-2462
Advanced rechargeable lithium-ion batteries are presently being developed and commercialized worldwide for use in consumer electronics, military and space applications. The motivation behind these efforts involves, among other things, a favorable combination of energy and power density. For some of the applications the power sources may need to perform at a reasonable rate at subambient temperatures. Given the nature of the lithium-ion cell chemistry the low temperature performance of the cells may not be very good. At Sandia National Laboratories, we have used different electrochemical techniques such as impedance and charge/discharge at ambient and subambient temperatures to probe the various electrochemical processes that are occurring in Li-ion cells. The purpose of this study is to identify the component that reduces the cell performance at subambient temperatures.
Technical Paper

Evaluation of Plasma-Sprayed, Thin-Film Pyrite Cathodes for Thermal Batteries

1999-08-02
1999-01-2513
Thermal batteries are normally constructed using pressed-powder anode, separator, and cathode pellets (discs). However, parts less than 0.010” thick are difficult to press from the starting powders. The use of plasma spraying to deposit thin pyrite films onto a stainless steel substrate was examined as an alternative to pressed-powder cathodes. The electrodes were tested under isothermal conditions and constant-current discharge over a temperature range of 400°C to 550°C using a standard LiSi anode and a separator based on the LiCIKCI eutectic. The plasma-sprayed cathodes were also evaluated in similar 5-cell thermal batteries. Cells and batteries using pressed-powder cathodes were tested under the same conditions for comparative purposes.
Technical Paper

Evaluation of Aerogel Materials for High-Temperature Batteries

1999-08-02
1999-01-2479
Silica aerogels have 1/3 the thermal conductivity of the best commercial composite insulations, or ~13 mW/m-K at 25 °C. However, aerogels are transparent in the near IR region of 4-7 μm, which is where the radiation peak from a thermal-battery stack occurs. Titania and carbon-black powders were examined as thermal opacifiers, to reduce radiation at temperatures between 300°C and 600°C, which spans the range of operating temperature for most thermal batteries. The effectiveness of the various opacifiers depended on the loading, with the best overall results being obtained using aerogels filled with carbon black. Fabrication and strength issues still remain, however.
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