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Technical Paper

Impact of CO2 Dilution on Ignition Delay Times of Full Blend Gasolines in a Rapid Compression Machine

2021-09-21
2021-01-1199
Autoignition delay times of two full blend gasoline fuels (high and low RON) were explored in a rapid compression machine. CO2 dilution by mass was introduced at 0%, 15%, and 30% levels with the O2:N2 mole ratio fixed at 1:3.76. This dilution strategy is used to represent exhaust gas recirculation (EGR) substitution in spark ignition (SI) engines by using CO2 as a surrogate for major EGR constituents(N2, CO2, H2O). Experiments were conducted over the temperature range of 650K-900K and at 10 bar and 20 bar compressed pressure conditions for equivalence ratios of (Φ =) 0.6-1.3. The full blend fuels were admitted directly into the combustion chamber for mixture preparation using the direct test chamber (DTC) approach. CO2 addition retarded the autoignition times for the fuels studied here. The retarding effect of the CO2 dilution was more pronounced in the NTC region when compared to the lower and higher temperature range.
Technical Paper

Effect of Battery Temperature on Fuel Economy and Battery Aging When Using the Equivalent Consumption Minimization Strategy for Hybrid Electric Vehicles

2020-04-14
2020-01-1188
Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.
Technical Paper

CAE Modeling Static and Fatigue Performance of Short Glass Fiber Reinforced Polypropylene Coupons and Components

2020-04-14
2020-01-1309
One approach of reducing weight of vehicles is using composite materials, and short glass fiber reinforced polypropylene is one of most popular composite materials. To more accurately predict durability performance of structures made of this kind of composite material, static and fatigue performance of coupons and components made of a short glass fiber reinforced polypropylene has been physically studied. CAE simulations have been conducted accordingly. This paper described details of CAE model setup, procedures, analysis results and correlations to test results for static, fiber orientation flow and fatigue of coupons and a battery tray component. The material configurations include fiber orientations (0, 20 and 90 degrees), and mean stress effect (R = -1.0, -0.5, -0.2, 0.1 and 0.4). The battery tray component samples experience block cycle loading with loading ratio of R = -0.3 and 0.3. The CAE predictions have reasonable correlations to the test results.
Technical Paper

Development of a Computational Algorithm for Estimation of Lead Acid Battery Life

2020-04-14
2020-01-1391
The performance and durability of the lead acid battery is highly dependent on the internal battery temperature. The changes in internal battery temperatures are caused by several factors including internal heat generation and external heat transfer from the vehicle under-hood environment. Internal heat generation depends on the battery charging strategy and electric loading. External heat transfer effects are caused by customer duty cycle, vehicle under-hood components and under-hood ambient air. During soak conditions, the ambient temperature can have significant effect on battery temperature after a long drive for example. Therefore, the temperature rise in a lead-acid battery must be controlled to improve its performance and durability. In this paper a thermal model for lead-acid battery is developed which integrates both internal and external factors along with customer duty cycle to predict battery temperature at various driving conditions.
Journal Article

Optimal Power Management of Vehicle Sourced Military Outposts

2017-03-28
2017-01-0271
This paper considers optimal power management during the establishment of an expeditionary outpost using battery and vehicle assets for electrical generation. The first step in creating a new outpost is implementing the physical protection and barrier system. Afterwards, facilities that provide communications, fires, meals, and moral boosts are implemented that steadily increase the electrical load while dynamic events, such as patrols, can cause abrupt changes in the electrical load profile. Being able to create a fully functioning outpost within 72 hours is a typical objective where the electrical power generation starts with batteries, transitions to gasoline generators and is eventually replaced by diesel generators as the outpost matures. Vehicles with power export capability are an attractive supplement to this electrical power evolution since they are usually on site, would reduce the amount of material for outpost creation, and provide a modular approach to outpost build-up.
Journal Article

A Nonlinear Model Predictive Control Strategy with a Disturbance Observer for Spark Ignition Engines with External EGR

2017-03-28
2017-01-0608
This research proposes a control system for Spark Ignition (SI) engines with external Exhaust Gas Recirculation (EGR) based on model predictive control and a disturbance observer. The proposed Economic Nonlinear Model Predictive Controller (E-NMPC) tries to minimize fuel consumption for a number of engine cycles into the future given an Indicated Mean Effective Pressure (IMEP) tracking reference and abnormal combustion constraints like knock and combustion variability. A nonlinear optimization problem is formulated and solved in real time using Sequential Quadratic Programming (SQP) to obtain the desired control actuator set-points. An Extended Kalman Filter (EKF) based observer is applied to estimate engine states, combining both air path and cylinder dynamics. The EKF engine state(s) observer is augmented with disturbance estimation to account for modeling errors and/or sensor/actuator offset.
Journal Article

Influence of Injector Location on Part-Load Performance Characteristics of Natural Gas Direct-Injection in a Spark Ignition Engine

2016-10-17
2016-01-2364
Interest in natural gas as an alternative fuel source to petroleum fuels for light-duty vehicle applications has increased due to its domestic availability and stable price compared to gasoline. With its higher hydrogen-to-carbon ratio, natural gas has the potential to reduce engine out carbon dioxide emissions, which has shown to be a strong greenhouse gas contributor. For part-load conditions, the lower flame speeds of natural gas can lead to an increased duration in the inflammation process with traditional port-injection. Direct-injection of natural gas can increase in-cylinder turbulence and has the potential to reduce problems typically associated with port-injection of natural gas, such as lower flame speeds and poor dilution tolerance. A study was designed and executed to investigate the effects of direct-injection of natural gas at part-load conditions.
Journal Article

Experimental and Numerical Study of Flame Kernel Formation Processes of Propane-Air Mixture in a Pressurized Combustion Vessel

2016-04-05
2016-01-0696
Fuel lean combustion and exhaust gas dilution are known to increase the thermal efficiency and reduce NOx emissions. In this study, experiments are performed to understand the effect of equivalence ratio on flame kernel formation and flame propagation around the spark plug for different low turbulent velocities. A series of experiments are carried out for propane-air mixtures to simulate engine-like conditions. For these experiments, equivalence ratios of 0.7 and 0.9 are tested with 20 percent mass-based exhaust gas recirculation (EGR). Turbulence is generated by a shrouded fan design in the vicinity of J-spark plug. A closed loop feedback control system is used for the fan to generate a consistent flow field. The flow profile is characterized by using Particle Image Velocimetry (PIV) technique. High-speed Schlieren visualization is used for the spark formation and flame propagation.
Technical Paper

Numerical Parametric Study of a Six-Stroke Gasoline Compression Ignition (GCI) Engine Combustion- Part II

2020-04-14
2020-01-0780
In order to extend the operability limit of the gasoline compression ignition (GCI) engine, as an avenue for low temperature combustion (LTC) regime, the effects of parametric variations of engine operating conditions on the performance of six-stroke GCI (6S-GCI) engine cycle are numerically investigated, using an in-house 3D CFD code coupled with high-fidelity physical sub-models along with the Chemkin library. The combustion and emissions were calculated using a skeletal chemical kinetics mechanism for a 14-component gasoline surrogate fuel. Authors’ previous study highlighted the effects of the variation of injection timing and split ratio on the overall performance of 6S-GCI engine and the unique mixing-controlled burning mode of the charge mixtures during the two additional strokes. As a continuing effort, the present study details the parametric studies of initial gas temperature, boost pressure, fuel injection pressure, compression ratio, and EGR ratio.
Technical Paper

Investigation of Diesel-CNG RCCI Combustion at Multiple Engine Operating Conditions

2020-04-14
2020-01-0801
Past experimental studies conducted by the current authors on a 13 liter 16.7:1 compression ratio heavy-duty diesel engine have shown that diesel-Compressed Natural Gas (CNG) Reactivity Controlled Compression Ignition (RCCI) combustion targeting low NOx emissions becomes progressively difficult to control as the engine load is increased. This is mainly due to difficulty in controlling reactivity levels at higher loads. For the current study, CFD investigations were conducted in CONVERGE using the SAGE combustion solver with the application of the Rahimi mechanism. Studies were conducted at a load of 5 bar BMEP to validate the simulation results against RCCI experimental data. In the low load study, it was found that the Rahimi mechanism was not able to predict the RCCI combustion behavior for diesel injection timings advanced beyond 30 degCA bTDC. This poor prediction was found at multiple engine speed and load points.
Technical Paper

EGR Distribution in an Intake Manifold: Analysis, Dynamometer Correlation and Prediction

2020-04-14
2020-01-0840
Every passing year automotive engineers are challenged to attain higher fuel economy and improved emission targets. One widely used approach is to use Cooled Exhaust Gas Recirculation (CEGR) to meet these objectives. Apart from reducing emissions and improving fuel economy, CEGR also plays a significant role in knock mitigation in spark ignited gasoline engines. Generally, CEGR is introduced into the intake manifold in SI gasoline engine. Even though the benefits of using CEGR are significant, they can be easily negated by the uneven CEGR flow distribution between the cylinders, which can result in combustion instability. This paper describes the application of co-simulation between one and three dimensional tools to accurately predict the distribution of CEGR to the cylinders and the effect of its distribution on engine performance.
Technical Paper

A Dynamic Programming Algorithm for HEV Powertrains Using Battery Power as State Variable

2020-04-14
2020-01-0271
One of the first steps in powertrain design is to assess its best performance and consumption in a virtual phase. Regarding hybrid electric vehicles (HEVs), it is important to define the best mode profile through a cycle in order to maximize fuel economy. To assist in that task, several off-line optimization algorithms were developed, with Dynamic Programming (DP) being the most common one. The DP algorithm generates the control actions that will result in the most optimal fuel economy of the powertrain for a known driving cycle. Although this method results in the global optimum behavior, the DP tool comes with a high computational cost. The charge-sustaining requirement and the necessity of capturing extremely small variations in the battery state of charge (SOC) makes this state vector an enormous variable. As things move fast in the industry, a rapid tool with the same performance is required.
Technical Paper

An Empirical Aging Model for Lithium-Ion Battery and Validation Using Real-Life Driving Scenarios

2020-04-14
2020-01-0449
Lithium-ion batteries (LIBs) have been widely used as the energy storage system in plug-in hybrid electric vehicles (PHEVs) and battery electric vehicles (BEVs) due to their high power and energy density and long cycle life compared to other chemistries. However, LIBs are sensitive to operating conditions, including temperature, current demand and surface pressure of the cell. One very well understood phenomenon of lithium-ion battery is the reduction in charge capacity over time due to cycling and storage commonly known as capacity fade. Considering the need for predicting the behavior of an aged cell and the need for estimating battery useful life for warranty purpose, it is crucial to predict the capacity fade with reasonable accuracy. To accommodate this need, a novel cell level empirical aging model is built based on storage tests and cycle tests. The storage test captures the calendar aging of the lithium-ion cell while the cycle test estimates the cycle aging of the cell.
Technical Paper

Experimental Investigation of the Compression Ignition Process of High Reactivity Gasoline Fuels and E10 Certification Gasoline using a High-Pressure Direct Injection Gasoline Injector

2020-04-14
2020-01-0323
Gasoline compression ignition (GCI) technology shows the potential to obtain high thermal efficiencies while maintaining low soot and NOx emissions in light-duty engine applications. Recent experimental studies and numerical simulations have indicated that high reactivity gasoline-like fuels can further enable the benefits of GCI combustion. However, there is limited empirical data in the literature studying the gasoline compression ignition process at relevant in-cylinder conditions, which are required for further optimizing combustion system designs. This study investigates the temporal and spatial evolution of the compression ignition process of various high reactivity gasoline fuels with research octane numbers (RON) of 71, 74 and 82, as well as a conventional RON 97 E10 gasoline fuel. A ten-hole prototype gasoline injector specifically designed for GCI applications capable of injection pressures up to 450 bar was used.
Journal Article

The Model Integration and Hardware-in-the-Loop (HiL) Simulation Design for the Analysis of a Power-Split Hybrid Electric Vehicle with Electrochemical Battery Model

2017-03-28
2017-01-0001
This paper studies the hardware-in-the-loop (HiL) design of a power-split hybrid electric vehicle (HEV) for the research of HEV lithiumion battery aging. In this paper, an electrochemical model of a lithium-ion battery pack with the characteristics of battery aging is built and integrated into the vehicle model of Autonomie® software from Argonne National Laboratory. The vehicle model, together with the electrochemical battery model, is designed to run in a dSPACE real-time simulator while the powertrain power distribution is managed by a dSPACE MicroAutoBoxII hardware controller. The control interface is designed using dSPACE ControlDesk to monitor the real-time simulation results. The HiL simulation results with the performance of vehicle dynamics and the thermal aging of the battery are presented and analyzed.
Technical Paper

Utilizing Engine Dyno Data to Build NVH Simulation Models for Early Rapid Prototyping

2021-08-31
2021-01-1069
As the move to decrease physical prototyping increases the need to virtually prototype vehicles become more critical. Assessing NVH vehicle targets and making critical component level decisions is becoming a larger part of the NVH engineer’s job. To make decisions earlier in the process when prototypes are not available companies need to leverage more both their historical and simulation results. Today this is possible by utilizing a hybrid modelling approach in an NVH Simulator using measured on road, CAE, and test bench data. By starting with measured on road data from a previous generation or comparable vehicle, engineers can build virtual prototypes by using a hybrid modeling approach incorporating CAE and/or test bench data to create the desired NVH characteristics. This enables the creation of a virtual drivable model to assess subjectively the vehicles acoustic targets virtually before a prototype vehicle is available.
Technical Paper

Computational Optimization of a Split Injection System with EGR and Boost Pressure/Compression Ratio Variations in a Diesel Engine

2007-04-16
2007-01-0168
A previously developed CFD-based optimization tool is utilized to find optimal engine operating conditions with respect to fuel consumption and emissions. The optimization algorithm employed is based on the steepest descent method where an adaptive cost function is minimized along each line search using an effective backtracking strategy. The adaptive cost function is based on the penalty method, where the penalty coefficient is increased after every line search. The parameter space is normalized and, thus, the optimization occurs over the unit cube in higher-dimensional space. The application of this optimization tool is demonstrated for the Sulzer S20, a central-injection, non-road DI diesel engine. The optimization parameters are the start of injection of the two pulses of a split injection system, the duration of each pulse, the exhaust gas recirculation rate, the boost pressure and the compression ratio.
Technical Paper

A Study of the Filtration and Oxidation Characteristics of a Diesel Oxidation Catalyst and a Catalyzed Particulate Filter

2007-04-16
2007-01-1123
An experimental and modeling study was conducted to study the passive regeneration of a catalyzed particulate filter (CPF) by the oxidation of particulate matter (PM) via thermal and Nitrogen dioxide/temperature-assisted means. Emissions data in the exhaust of a John Deere 6.8 liter, turbocharged and after-cooled engine with a low-pressure loop EGR and a diesel oxidation catalyst (DOC) - catalyzed particulate filter (CPF) in the exhaust system was measured and used for this study. A series of experiments was conducted to evaluate the performance of the DOC, CPF and DOC+CPF configurations at various engine speeds and loads.
Technical Paper

Impact of EGR on Combustion Processes in a Hydrogen Fuelled SI Engine

2008-04-14
2008-01-1039
With concerns continuing to grow with respect to global warming from greenhouse gases, further regulations are being examined, developed and are expected for the emission of CO2 as an automobile exhaust. Renewable alternate fuels offer the potential to significantly reduce the CO2 impact of transportation. Hydrogen as a spark - ignition (SI) engine fuel provides this potential for significant CO2 reduction when generated from renewable resources. In addition, hydrogen has advantageous combustion properties including a wide flammable mixture range which facilitates lean burning and high dilution, fast combustion energy release and zero CO2 emissions. However, the high burning rates and fast energy release can lead to excessive in-cylinder pressures and temperatures resulting in combustion knock and high NOx emissions at stoichiometric operation.
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