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Journal Article

Microstructural Contact Mechanics Finite Element Modeling Used to Study the Effect of Coating Induced Residual Stresses on Bearing Failure Mechanisms

2014-04-01
2014-01-1018
Coatings have the potential to improve bearing tribological performance. However, every coating application process and material combination may create different residual stresses and coating microstructures, and their effect on bearing fatigue and wear performance is unclear. The aim of this work is to investigate coating induced residual stress effects on bearing failure indicators using a microstructural contact mechanics (MSCM) finite element (FE) model. The MSCM FE model consists of a two-dimensional FE model of a coated bearing surface under sliding contact where individual grains are represented by FE domains. Interactions between FE domains are represented using contact element pairs. Unique to this layered rolling contact FE model is the use of polycrystalline material models to represent realistic bearing and coating microstructural behavior. The MSCM FE model was compared to a second non-microstructural contact mechanics (non-MSCM) model.
Technical Paper

Buckling of Structures Subject to Multiple Forces

2013-04-08
2013-01-1370
Frames are important structures found in many transportation applications such as automotive bodies and train cars. They are also widely employed in buildings, bridges, and other load bearing designs. When a frame is carrying multiple loads, it can potentially risk a catastrophic buckling failure. The loads on the frame may be non-proportional in that one force stays constant while the other is increased until buckling occurs. In this study the buckling problem is formulated as a constrained eigenvalue problem (CEVP). As opposed to other CEVP in which the eigenvectors are forced to comply with a number of the constraints, the eigenvalues in the current CEVP are subject to some equality constraints. A numerical algorithm for solving the constrained eigenvalue problem is presented. The algorithm is a simple trapping scheme in which the computation starts with an initial guess and a window containing the potential target for the eigenvalue is identified.
Technical Paper

Finite Element Contact and Wear Analysis of Stator and Rotor in a Screw Pump

2019-04-02
2019-01-0813
The aim of this study is to develop a methodology to estimate the wear between rotor and stator of the screw pump, under static and transient conditions, respectively, by using a two- dimensional finite element model. Because the velocity and the contact pressure were varied at the point of contact, it made the problem nonlinear and complicated, as the plane motion of the rotor in the stator. A geometry analysis, which incorporated a finite element method is developed to solve the problem. The variation of wear with frequency, friction coefficient and also with interference is presented and discussed.
Technical Paper

Numerical Methodology of Tuning a System to Target Frequencies by Adding Mass

2019-06-05
2019-01-1596
To ensure ride comfort, the dynamic characteristics, such as natural frequencies, of a vehicle is often tuned to a specific value by managing the magnitude and location of some masses and/or configuration of stiffeners without sacrificing the structural strength and overall fuel performance of the vehicle. We first formulate the mathematical statement of the problem in a constrained eigenvalue form. Optimal solutions are sought using various finite element techniques. A novel methodology involving genetic algorithm and Newton’s iterative method is developed to solve the constrained eigenvalue problems. Several examples, including discrete and continuous systems, are presented to demonstrate the effectiveness and accuracy of the proposed methodology. The strategy of managing the mass location and distribution to target a preferred natural frequency or frequencies is given in the conclusion.
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