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Increasing the hydroforming knowledge base Tube hydroforming has become a viable economic alternative to various stamping and welding processes in automotive applications. Controlling two-stroke engine emissions With the constant rich operation of two-stroke engines, common design criteria for three-way catalysts fail. DaimlerChrysler technical symposium A year after the merger that created the new corporation, engineers from both groups came together to present a unified technical symposium to review the future direction of the new organization. Here are some highlights of the more significant technical developments. Vertical complex-shape headlamp reflectors Another improvement in lighting technology gives designers increased flexibility in vehicle appearance with no loss in lighting performance. Advances in static and dynamic exhaust system seating Major redesign, combined with minor improvements in simple details, returns significant benefits in sealing.

Frankfurt Motor Show concepts Visitors to the 60th IAA held in September were greeted with 125 world premieres, 60 of which were new vehicles by the world's automotive manufacturers. Prior to the public event, AEI editors scoured the show to put together this special section of Global Vehicles highlighting the best-in-show concept cars. Dynamic rollover testing on the way NHTSA announces that the 'fishhook' manuever, along with the static stability factor, will be used to rate vehicles for rollover propensity beginning with the 2004 model year. Shortening the chain Despite the trend toward increased outsourcing, the integration of compounding and molding operations at molded composite parts maker Composite Products resulted in a leaner and more economical supply chain. NASCAR research and development With the help of a new managing director and R&D center, the popular racing series is pursuing technology to improve safety and level competition.

Technical highlights from Geneva The high-profile event combined new technology, fresh design, debuts of major production models, and styling concepts in a compact venue. North American technology trends Every year in the May issue, Automotive Engineering International explores the major technology trends defining the auotmotive industry in North America. In June, it will do the same Europe, and in August Asia. Internal-combustion engineering Despite a century of refinement, the gasoline engine still has untapped potential, say industry executives. Body building The quest for light, quieter, and safer cars and light trucks influences the design and engineering of most vehicle areas--body not excluded. Chassis integration keeps the rubber on the road U.S. OEMs and Tier 1 suppliers are collaborating to deliver the latest technology for performance and safety, but integration stays in-house.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Global technologies Much of the excitement surrounding such aircraft as the point-to-point 787, hub-to-hub A380, and 7X business jet is due to the application of new technologies. Engineering a career With an impending shortage of aerospace engineers, industry and academia team to mold future engineering talent for an increasingly global environment. Taking research to the bank Behind the doors of BAE Systems' Advanced Technology Center. Testing toward perfection In a competitive global market, commercial aircraft need to be lighter, faster to market, cheaper to build, easier to maintain, and safer than ever.

Next-generation space transportation NASA narrows its search for a successor to the Space Shuttle. Air-traffic-control modernization "Aerospace Engineering" provides an update of the latest air-traffic management activities taking place in the U.S. and China. Aircraft undercarriage concept Engineers at SUS21 Co. Inc. and the Kyoto Institute of Technology have developed an aircraft suspension system that features shock isolation to reduce abrupt deceleration and impact force on aircraft wheels. Simulating Superplastic forming BAE Systems' engineers developed modeling tools and techniques to optimize superplastic forming of titanium structures.

Air Caster Technology Safeguard Satellites During Assembly and Testing Operational Considerations for High-Reliability Interconnects in Military and Aerospace Applications Understanding Fiber Optic Transceiver Design and Test Rules Acceleration Resistant HiK Heat Spreader Shape-Shifting Origami Could Help Antenna Systems Adapt On-the-Fly NASA Eyes GPS at the Moon for Artemis Missions Spatiotemporal Imaging Exploiting Structured Sparsity Overcoming the conventional limits of spatiotemporal imaging by applying compressed sensing and sparse representations to reduce the amount of data acquired while maintaining high image resolution.

Simulation solves C5 cargo door problem Dynamic analysis software allows engineers to solve fatigue-related problems without prototypes. UAV development Although unmanned aerial vehicles (UAVs) have been employed successfully by the U.S. military to date, many development and operational challenges remain for these to become viable alternatives for manned aircraft. Aircraft engine testing: the test tig developer Engineers at Belcan's Advanced Engineering & Technology Division share their insights and experiences on the development of aircraft gas turbine test rigs and stands. This is the first installment of a three-part series on aircraft engine testing. Looking back at factory automation The ability to improve quality while substantially reducing the cost of production and span times is becoming a necessity to complete in today's aerospace industry.

Introducing Neil Schilke, SAE President for 2001 General Motors' former top engineer brings a systems engineering mentality, along with high expectations, to the SAE presidency. ISS beginning to shape up Since the addition of the Zvezda Service Module, assembly activities on the International Space Station have been ramped up to meet the program's completion goal of 2006. Maintaining the space station International Space Station partners will face many challenges once assembly is complete- one of which is the maintenance and upkeep of this new satellite. E-commerce taking off Still in its infancy, e-commerce is expected to have a major impact on aviation companies from all segments of the supply chain.

New Engineering Software Solutions Several software products will begin the new millennium with a few new enhancements along with others that continue to provide good functionality and capability to engineers. Building a space station In the wake of recent delays in the launch of the Russian Service Module, the International Space Station partners diligently continue with assembly plans for this massive satellite. As the station is prepared for its first crew, "Aerospace Engineering" looks ahead to the remaining assembly tasks planned for this year. Introducing Dr. Rodica A. Baranescu, SAE President for the year 2000 Had her father gotten his way, Rodica Baranescu would now have a successful physician's practice and enough spare time to entertain audiences with her musical talents. Imagine his reaction when a young Rodica declared that what she was more interested in doing when she grew up was ballooning over Africa.

Focusing on the process Lean practices aim at changing the way managers, engineers, and assembly workers view their jobs. This first installment in a two-part series on lean manufacturing focuses on the principles that make up this production philosophy. Smoothing the path to laminar flow control Researchers at Cranfield College of Aeronautics are studying laminar flow control technology with the particular target of enhancing Airbus aircraft technology for the 21st century. Maintaining electrical protection on the 777 A scheduled maintenance program is essential for aircraft protection against high-intensity radiated fields and lightning.

Improving power quality Avionics power supplies are being redesigned to reduce harmonic distortion and work with wild frequencies. Think smart As aerospace manufacturers and suppliers continually look for new ways to improve passenger safety and comfort, an increasing emphasis is being placed on the role of advanced, 'smart' interiors. Getting it together The manufacture and assembly of today's aircraft must be in line with market needs and emerging technologies in a challenging business environment.

Materials become design, design becoems function Once things you could hold in your hand, materials have become more design ideas than entities, and the designs themselves are transforming into operational activity. The next steps in flight A look at sero engine and assembly developments as commercial airframe and engine manufacturers begin the biggest battle of all-for next-generation short-haul jet aircraft sales. NextGen Today and tomorrow The FAA has reached a major milestone on the Next Generation Air Transportation System initiative to modernize America's National Airspace System. Stacking the material deck for the 787 Combinations such as composites and titanium being used in future aircraft programs can be very challenging when drilling holes during manufacturing and assembly operations.

The need for speeds The recent automatic-transmission introductions by Toyota, DaimlerChrysler, and ZF highlight the trend toward greater gear-ratio spreads for better launch performance and cruising efficiency. Mechanical advantage Ride and handling can be influenced and controlled by the latest electronics, but careful mechanical design of the suspension can deliver significant benefits. Hard drives Driven by the insatiable demand for more usable navigation information and entertainment content, automotive disk drives will become commonplace, but not until cost and other issues are overcome, experts predict. Trucks get aerodynamic touch Light truck and SUV designers must reconcile conservative customer tastes with the need for reduced drag to bost efficiency. Pedestrian protection possibilities Carmakers consider a variety of solutions to the problem of saving lives outside the vehicle.

NAIAS concepts Though industry sales projections for 2009 were dire, automakers pushed forward with new environmentally friendly technology in concept vehicles with an eye on sportiness. Electrifying changes for F1 Teams adopt hybrid power and adapt to slick tires. Memorable advances Bigger memories, faster cores let engineers boost efficiency and reduce emissions in engines. Material opportunities Compacted graphite iron, aluminum, and composites have significant roles in engine downsizing, but steel's capability and potential endures. Building blocks Engineering a good engine is half the battle; getting it through the assembly process without introducing flaws is the final victory. Innovative Thinking 101 West Virginia University professor Dr. James E. Smith issues a call for innovation as one of the central themes of his term as SAE's 2009 President. New 7 Series improves all over From better fuel efficiency to more luxury accoutrements, BMW does more than one-up its flagship.

Bending light Lighting technology is becoming more intelligent and adaptive as OEMs and suppliers develop systems that are more integrated into vehicle electronics systems for greater performance and safety. Top technologies of the year The world's automakers and suppliers were busy in 2002 equipping production vehicles with significant new technology. The editors review some of those significant "game changing" innovations for the past model year. Testing on the move Advances in mobile data acquisition, such as those from HBM, have helped engineers move the testing of vehicles from the laboratory to the road. Producing an all-new powertrain Ford and International each revamped a plant to build a new powertrain for Ford's super-duty trucks and Excursion sport utility vehicle. Making plastic parts New ways of forming plastics for automotive components were revealed at an annual contest sponsored by the Society of Plastics Engineers.

North American concepts Cars and car-based crossovers took the concept-vehicle spotlight this year at the 2004 North American International Auto Show in Detroit last month. Renault F1 opens up The company has provided unprecedented access to its new Formula One racecar and surprisingly detailed information on its engine. Cleaner, safer, quieter Testing companies are working to improve equipment and procedures to better match real-world situations in an effort to help automotive suppliers and OEMs in development of future vehicles. Microprocessor requirements soar Networks and emissions control are driving the switch to more powerful 32-bit chips. Hondra brings the hydrogen economy closer The next generation of fuel-cell stacks from Honda offers more power from a smaller package, and a prototype solar-power refueling station delivers the hydrogen fuel. GM hybrid story on SAE Congress agenda General Motors Corp. sees several avenues to a hybrid future, a transit bus leading the way.

All go for browser launch The Boeing Co., Lockheed Martin Corp., BAE Systems, and Raytheon Co. follow in the footsteps of the Big Three automakers in seeking to establish a single Internet portal for conducting business-to-business e-commerce. The journey to more electric In anticipation of the increased use of electronics in place of hydraulic systems, TRW Aeronautical Systems is developing new system architectures and technologies for a "more electric" aircraft. Taking the flight path to improvement Using lean principles and innovative technology, Lockheed Martin Aeronautics Co. strives to better its manufacturing processes by reducing cost, waste, and assembly time.

Seats of power Car users are sitting on more advanced features than ever before, but increasing demands for "comfort" and other considerations have focused industry brainpower on slimmer seat designs, new trim materials, and innovative technology solutions. Big changes for powertrain control Electronics innovations are behind many of the advances in hybrid, diesel, and conventional gasoline engines. Plastic on the outside For many new vehicles, light weight is paramount, and so too is eye-catching design. That's why plastic body panels will become more prevalent. Toyota powers ahead The company's powertrain strategy follows Toyota President Watanabe's dream that a Toyota car be able to cross the American continent with no refueling while cleansing the atmosphere as it travels. The Honda way In the pipeline are a "dedicated hybrid car for family use," a super-clean diesel that meets U.S.

The present and future of robotics Aerospace manufacturers make room for robots on the assembly line.