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Journal Article

ERRATUM: Study of Reproducibility of Pedal Tracking and Detection Response Task to Assess Driver Distraction

2015-04-14
2015-01-1388.01
1. On page 111, the authors have described a method to assess driver distraction. In this method, participants maintained a white square size on a forward display by using a game gas pedal of like in car-following situation. The size of the white square is determined by calculating the distance to a virtual lead vehicle. The formulas to correct are used to explain variation of acceleration of the virtual lead vehicle. The authors inadvertently incorporated old formulas they had used previously. In the experiments discussed in the article, the corrected formulas were used. Therefore, there is no change in the results. The following from the article:
Journal Article

Engine Cooling Module Sizing Using Combined 1-Dimensional and CFD Modeling Tools

2009-04-20
2009-01-1177
Engine cooling module air flows depend on package components and vehicle front end geometry. For years, in the early stages of vehicle development, front end geometry air flows were determined from 3/8 scale models or retrofit of similar existing vehicles. As time to market has become much shorter, finite element modeling of air flows is the only tool available. This paper describes how finite element simulations of front end air flows can be run early in the development program independent of any specific engine cooling module configuration and then coupled with traditional one-dimensional component performance models to predict cooling module air flows. The CFD simulation thus replaces the previous scale model testing process. The CFD simulations are used to determine the two parameters that characterize the front end geometry flow resistance (recovery coefficient and internal loss coefficient).
Journal Article

Influence of Injection Timing and Piston Bowl Geometry on PCCI Combustion and Emissions

2009-04-20
2009-01-1102
Premixed Charge Compression Ignition (PCCI), a Low Temperature Combustion (LTC) strategy for diesel engines is of increasing interest due to its potential to simultaneously reduce soot and NOx emissions. However, the influence of mixture preparation on combustion phasing and heat release rate in LTC is not fully understood. In the present study, the influence of injection timing on mixture preparation, combustion and emissions in PCCI mode is investigated by experimental and computational methods. A sequential coupling approach of 3D CFD with a Stochastic Reactor Model (SRM) is used to simulate the PCCI engine. The SRM accounts for detailed chemical kinetics, convective heat transfer and turbulent micro-mixing. In this integrated approach, the temperature-equivalence ratio statistics obtained using KIVA 3V are mapped onto the stochastic particle ensemble used in the SRM.
Journal Article

Investigations into the Effects of Thermal and Compositional Stratification on HCCI Combustion – Part II: Optical Engine Results

2009-04-20
2009-01-1106
The effect that thermally and compositionally stratified flowfields have on the spatial progression of iso-octane-fueled homogeneous charge compression ignition (HCCI) combustion were directly observed using highspeed chemiluminescence imaging. The stratified in-cylinder conditions were produced by independently feeding the intake valves of a four-valve engine with thermally and compositionally different mixtures of air, vaporized fuel, and argon. Results obtained under homogeneous conditions, acquired for comparison to stratified operation, showed a small natural progression of the combustion from the intake side to the exhaust side of the engine, a presumed result of natural thermal stratification created from heat transfer between the in-cylinder gases and the cylinder walls. Large differences in the spatial progression of the HCCI combustion were observed under stratified operating conditions.
Journal Article

Experimental Investigation of Intake Condition and Group-Hole Nozzle Effects on Fuel Economy and Combustion Noise for Stoichiometric Diesel Combustion in an HSDI Diesel Engine

2009-04-20
2009-01-1123
The goal of this research is to investigate the physical parameters of stoichiometric operation of a diesel engine under a light load operating condition (6∼7 bar IMEP). This paper focuses on improving the fuel efficiency of stoichiometric operation, for which a fuel consumption penalty relative to standard diesel combustion was found to be 7% from a previous study. The objective is to keep NOx and soot emissions at reasonable levels such that a 3-way catalyst and DPF can be used in an aftertreatment combination to meet 2010 emissions regulation. The effects of intake conditions and the use of group-hole injector nozzles (GHN) on fuel consumption of stoichiometric diesel operation were investigated. Throttled intake conditions exhibited about a 30% fuel penalty compared to the best fuel economy case of high boost/EGR intake conditions. The higher CO emissions of throttled intake cases lead to the poor fuel economy.
Journal Article

Application of a Flow Field Based Heat Transfer Model to Hydrogen Internal Combustion Engines

2009-04-20
2009-01-1423
A realistic modeling of the wall heat transfer is essential for an accurate analysis and simulation of the working cycle of internal combustion engines. Empirical heat transfer formulations still dominate the application in engine process simulations because of their simplicity. However, experiments have shown that existing correlations do not provide satisfactory results for all the possible operation modes of hydrogen internal combustion engines. This paper describes the application of a flow field-based heat transfer model according to Schubert et al. [1]. The models strength is a more realistic description of the required characteristic velocity; considering the influence of the injection on the global turbulence and on the in-cylinder flow field results in a better prediction of the wall heat transfer during the compression stroke and for operations with multiple injections. Further an empirical hypothesis on the turbulence generation during combustion is presented.
Journal Article

Development of Vehicle HMI Module Using Model-Based Design and RCP

2009-04-20
2009-01-1415
LCDs are effective to display abundant information in a compact space. Therefore, the use of TFT or DOT metric displays in dashboard instrument display is getting popular in recent years. However, it is important issue for car makers how to let users know information about vehicle functions or outside environment and manage plentiful information. In this paper, the Rapid Control Prototyping (RCP) tool is proposed to design and standardize HMI logic associated with display contents in TFT or dot type LCD applied to an instrument cluster. In addition, it is possible to estimate HMI logic in advance by using this RCP. By this process, we can minimize the design and validation time of the vehicle specific HMI logic and improve the quality. As a result, we can dramatically reduce the total period of developing an instrument cluster.
Journal Article

Optimal Use of E85 in a Turbocharged Direct Injection Engine

2009-04-20
2009-01-1490
Ford Motor Company is introducing “EcoBoost” gasoline turbocharged direct injection (GTDI) engine technology in the 2010 Lincoln MKS. A logical enhancement of EcoBoost technology is the use of E85 for knock mitigation. The subject of this paper is the optimal use of E85 by using two fuel systems in the same EcoBoost engine: port fuel injection (PFI) of gasoline and direct injection (DI) of E85. Gasoline PFI is used for starting and light-medium load operation, while E85 DI is used only as required during high load operation to avoid knock. Direct injection of E85 (a commercially available blend of ∼85% ethanol and ∼15% gasoline) is extremely effective in suppressing knock, due to ethanol's high inherent octane and its high heat of vaporization, which results in substantial cooling of the charge. As a result, the compression ratio (CR) can be increased and higher boost levels can be used.
Journal Article

Parametric Studies of the Impact of Turbocharging on Gasoline Engine Downsizing

2009-04-20
2009-01-1472
The internal combustion engine and associated powertrain are likely to remain the mainstay of mobility over the next twenty years and to remain a significant portion of the portfolio of technologies employed over a much longer period of time. Efficient combustion of all fuels (petroleum based or alternative) requires copious amounts of air particularly with downsized engines. Turbocharging technology thus becomes an even more critical part of reducing both global warming gas and urban pollutant emissions from IC engines. Gasoline engine downsizing and turbocharging have been shown to improve fuel economy by ∼20% in production vehicles. In addition to data over a wide range of engines/vehicles, the results of a simple analysis done on vehicles/engines/drive cycles are presented to show the benefits of turbocharging and downsizing in a parametric variation of downsizing in combination with other technologies.
Journal Article

Simulation-based Assessment of Various Dual-Stage Boosting Systems in Terms of Performance and Fuel Economy Improvements

2009-04-20
2009-01-1471
Diesel engines have been used in large vehicles, locomotives and ships as more efficient alternatives to the gasoline engines. They have also been used in small passenger vehicle applications, but have not been as popular as in other applications until recently. The two main factors that kept them from becoming the major contender in the small passenger vehicle applications were the low power outputs and the noise levels. A combination of improved mechanical technologies such as multiple injection, higher injection pressure, and advanced electronic control has mostly mitigated the problems associated with the noise level and changed the public notion of the Diesel engine technology in the latest generation of common-rail designs. The power output of the Diesel engines has also been improved substantially through the use of variable geometry turbines combined with the advanced fuel injection technology.
Journal Article

Size and Weight Reduction Technology for a Hybrid System

2009-04-20
2009-01-1339
A small hybrid system was developed for the 2009 model hybrid vehicle. The Intelligent Power Unit (IPU), which consists of a high-voltage battery and a Power Control Unit (PCU), occupies 19% less volume and is 28% lighter than the previous model(1). In order to reduce the size and weight of the IPU, the number of nickel-metal hydride battery modules was reduced, enabling the battery box to be made smaller and lighter. In order to provide the necessary output with fewer battery modules, the length of the battery electrodes was increased, thus raising the output from each battery module. The volume and weight of the PCU were reduced by integrating the inverter, DC-DC converter, and ECU into a single package. The size reduction of the IPU enabled the IPU to be installed at the bottom of the luggage compartment. As a result, the available space in the luggage compartment is the same as that of a conventional vehicle.
Journal Article

Well-To-Wheels Energy Use and Greenhouse Gas Emissions of Plug-in Hybrid Electric Vehicles

2009-04-20
2009-01-1309
The Greenhouse gases, Regulated Emissions, and Energy use in Transportation (GREET) model incorporated fuel economy and electricity use of alternative fuel/vehicle systems simulated by the Powertrain System Analysis Toolkit (PSAT) to conduct a well-to-wheels (WTW) analysis of energy use and greenhouse gas (GHG) emissions of plug-in hybrid electric vehicles (PHEVs). Based on PSAT simulations of the blended charge depleting (CD) operation, grid electricity accounted for a share of the vehicle’s total energy use ranging from 6% for PHEV 10 to 24% for PHEV 40 based on CD vehicle mile traveled (VMT) shares of 23% and 63%, respectively. Besides fuel economy of PHEVs and type of on-board fuel, the type of electricity generation mix impacted the WTW results of PHEVs, especially GHG emissions.
Journal Article

Development of Power Control Unit for Compact-Class Vehicle

2009-04-20
2009-01-1310
Toyota Motor Corporation has developed the new compact-class hybrid vehicle (HV). This vehicle incorporates Toyota Hybrid System II (THS-II) to improve fuel efficiency. For this system we have developed a new power control unit (PCU) that features size reduction, light weight, and high efficiency. We have also improved the ability to mass produce these units with the expectation of rapid popularization of HV. The PCU, which plays an important role in THS-II, is our main focus in this paper. Its development is described.
Journal Article

Hydrogen in Diesel Exhaust: Effect on Diesel Oxidation Catalyst Flow Reactor Experiments and Model Predictions

2009-04-20
2009-01-1268
Engine operating strategies typically geared towards higher fuel economy and lower NOx widely affect exhaust composition and temperature. These exhaust variables critically drive the performance of After Treatment (AT) components, and hence should guide their screening and selection. Towards this end, the effect of H2 level in diesel exhaust on the performance of a Diesel Oxidation Catalyst (DOC) was studied using flow reactor experiments, vehicle emission measurements and mathematical models. Vehicle chassis dynamometer data showed that exhaust from light-duty and heavy-duty diesel trucks contained very little to almost no H2 (FTP average CO/H2 ∼ 40 to 70) as compared to that of a gasoline car exhaust (FTP average CO/H2 ∼ 3). Two identical flow reactor experiments, one with H2 (at CO/H2 ∼ 3) and another with no H2 in the feed were designed to screen DOCs under simulated feed gas conditions that mimicked these two extremes in the exhaust H2 levels.
Journal Article

Experimental Characterization of Wet Clutch Friction Behaviors Including Thermal Dynamics

2009-04-20
2009-01-1360
Wet clutches are widely used in automotive systems. They are essential parts of automatic transmissions, modern All-Wheel-Drive systems or dual-clutch transmissions. Regardless of the area of application, a good knowledge of clutch friction behaviors is crucial for the clutch control system development. This paper considers two important factors of the wet clutch dynamics: coefficient of friction behavior and thermal dynamics. An Active Limited Slip Differential wet clutch with carbon fiber-based friction lining material is experimentally characterized by using a precise wet clutch setup. The characterization of the coefficient of friction behavior includes influence of clutch slip speed, applied force, and friction surface temperature. The clutch thermal dynamics is characterized based on the heat power balance law applied to the clutch separator plate with a variable heat transfer coefficient. The results of the thermal model experimental validation are presented, as well.
Journal Article

Cost and Fuel Efficient SCR-only Solution for Post-2010 HD Emission Standards

2009-04-20
2009-01-0915
A promising SCR-only solution is presented to meet post-2010 NOx emission targets for heavy duty applications. The proposed concept is based on an engine from a EURO IV SCR application, which is considered optimal with respect to fuel economy and costs. The addition of advanced SCR after treatment comprising a standard and a close-coupled SCR catalyst offers a feasible emission solution, especially suited for EURO VI. In this paper, results of a simulation study are presented. This study concentrates on optimizing SCR deNOx performance. Simulation results of cold start FTP and WHTC test cycles are presented to demonstrate the potential of the close-coupled SCR concept. Comparison with measured engine out emissions of an EGR engine shows that a close-coupled SCR catalyst potentially has NOx reduction performance as good as EGR. Practical issues regarding the use of an SCR catalyst in close-coupled position will be addressed, as well as engine and exhaust layout.
Journal Article

Development of New TOYOTA FCHV-adv Fuel Cell System

2009-04-20
2009-01-1003
Since 1992, Toyota Motor Corporation (TMC) has been working on the development of fuel cell system technology. TMC is designing principal components in-house, including fuel cell stacks, high-pressure hydrogen storage tank systems, and hybrid systems. TMC developed the ‘02 model TOYOTA FCHV, the world-first market-ready fuel cell vehicle, and started limited lease of the vehicles in December 2002. In June 2008, TMC developed a new TOYOTA FCHV-adv which obtained vehicle type certification in Japan, and is currently available for leasing in Japan and the United States. In the development of the TOYOTA FCHV-adv, TMC has improved the cruising range and cold start/drive capability from the previous TOYOTA FCHV. The TOYOTA FCHV-adv has achieved an actual cruising range of over 500 km, which is equivalent to that of current gasoline vehicles. In addition, the TOYOTA FCHV-adv has proven starting/driving capability at -30°C temperature.
Journal Article

Advanced Control System of Variable Compression Ratio (VCR) Engine with Dual Piston Mechanism

2009-04-20
2009-01-1063
A dual piston Variable Compression Ratio (VCR) engine has been newly developed. This compact VCR system uses the inertia force and hydraulic pressure accompanying the reciprocating motion of the piston to raise and lower the outer piston and switches the compression ratio in two stages. For the torque characteristic enhancement and the knocking prevention when the compression ratio is being switched, it is necessary to carry out engine controls based on accurate compression ratio judgment. In order to accurately judge compression ratio switching timing, a control system employing the Hidden Markov Model (HMM) was used to analyze vibration generated during the compression ratio switching. Also, in order to realize smooth torque characteristics, an ignition timing control system that separately controls each cylinder and simultaneously performs knocking control was constructed.
Journal Article

Enhancing Light Load HCCI Combustion in a Direct Injection Gasoline Engine by Fuel Reforming During Recompression

2009-04-20
2009-01-0923
Homogeneous charge compression ignition (HCCI) engines have the potential for high fuel efficiency and low NOx emissions. The major disadvantage of HCCI remains the narrow operating range. One way to extend the operating range of HCCI combustion to lower load is to inject part of the total fuel mass into the hot gas during recompression. With even lower engine load, part of the fuel can also be injected late in the main compression and ignited by a spark. The propagating flame further compresses the remaining fuel-air mixture until auto-ignition occurs (spark-assisted HCCI). In this study we investigated the effect of fuel reforming and spark assist in a gasoline engine with direct fuel injection and negative valve overlap. We performed experiments with different injection quantities and varying injection timings during recompression.
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