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From part to plane: the fastest machine wins Next-gen machining centers and controllers brings new precision and capabilities to both metal and composite manufacturing. Files moved around the world As aircraft manufacturers distribute more jobs to contractors, streamlining the transfer of information has become an important part of both design and manufacturing. Top technologies of 2008 A look back at some of the most significant technological innovations during the past year. VLJ power Some engine programs for very light jets are full swing while certification awaits others.

Quality in the integrated product team In the early phases of product development, quality must be engineered and managed into the product. Advancing icing detection Engineers are working to develop a capability to detect icing conditions ahead of aircraft using onboard and ground-based remote sensing systems. Testing times Methods for testing aircraft engines have changed dramatically over the years for Rolls-Royce- almost as much as the engines themselves. This is the last installment of a three-part series on aircraft engine testing.

Designing Battery Packs for Harsh Environment Mission-Critical Devices High-Energy Laser Weapon Systems Advanced Assembly Solutions for the Airbus RACER Joined-Wing Configuration Digital Twins How The Digital Replica Concept Is Used By Robotic Systems Practical 3D Printing of Antennas and RF Electronics Photonic Microwave Generation Using On-Chip Optical Frequency Combs DDDAMS-based Urban Surveillance and Crowd Control via UAVs and UGVs Investigating algorithmic approaches to create scalable, robust, multi-scale, and effective urban surveillance and crowd control strategies using UAVs and UGVs. Covariance and Uncertainty Realism in Space Surveillance and Tracking Characterizing uncertainty in estimating the state of a resident space object is one of the fundamentals of many space surveillance tasks.

Reverse Engineering the Boeing E-3 Sentry's Secondary Flight Controls Vanadium - A Green Metal Critical to Aerospace and Clean Energy Thrust in Space - The Nuances of Thruster Valve Design 3D Printing Aerodynamic Improvements Cryogenic-Capable Isolators Improve the Performance of Millimeter-Wave Systems by Lowering Noise Levels Detection with Quantum Radar A new radar prototype utilizes quantum entanglement as a method of object detection. Preliminary Development of an Integrated Mobility, Lethality, and Survivability Soldier Performance Testing Platform Developing a methodology that incorporates objective measures of performance and is sensitive to changes in soldier-system equipment could help guide equipment manufacturers during product development and acquisition. Bore Elevation and Azimuth Measurement System (Beams) Newly developed laser apparatus verifies that the pointing accuracy requirement of a weapon's fire control system is met.

Radiation-Tolerant FPGAs Solve Spacecraft Design Challenges Thermal Management for Directed Energy Weapons New Diamond Super-Material Enhances Aircraft Survivability Development of a Secure Private Neural Network Capability From DC to Daylight - How Innovations in Microwave Absorbers Shield the Warfighter Army Advances Materials for New Low-Profile Antenna Directed-Energy System to Defeat Small Unmanned Aircraft System Swarms New weapons technology is needed to combat the proliferation of small unmanned aircraft systems (sUAS), miniaturization of sensor technology, and advancement of UAS swarm logic that will enable swarms of sUAS to threaten US airbases by the 2025 timeframe.

Why are Aerospace & Defense Companies Embracing Additive Manufacturing? Simplifying Power Design with Modular Architectures The Role of DevSecOps in Modern Edge Systems Making Machines Curious Designing Multi-Channel Microwave Radio Systems Using Optical Interconnects Solving Military Satellite, Radar and 5G Communications Challenges with GaN-on-SiC MMIC Power Amplifiers Advanced Airborne Defensive Laser for Incorporation on Strike Fighter Aircraft A technical and operational analysis of an airborne "hard-kill" Ytterbium fiber laser-based anti-missile system for use on strike fighters. Additive Manufacturing Utilizing a Novel In-Line Mixing System for Design of Functionally Graded Ceramic Composites Exploring the development of a direct ink writing system with multimaterial and in-line mixing capabilities for printing inks composed of high solids-loaded ceramic particulate suspensions.

Artificial Intelligence in the Battlespace Key Considerations for a New Way of Fighting War Machining Beryllium Electrified Propulsion for Aerospace Where to Start The Future of Managing Mission-Critical Systems Improving Battlefield Connectivity for the Modern Warfighter How to Test a Cognitive EW System Molded RF Materials for Hypersonic Sensors and Seekers AUVSI XPONENTIAL Multimode Optical Fiber Sensing Although the vast majority of fiber optic strain sensors use single mode fiber, multimode fiber has a higher nonlinear threshold that enables higher light levels and lower noise, while the diversity of spatial modes can be used to develop sensors that are inherently immune to signal fading. Autonomous and Resilient Management of All-Source Sensors for Navigation Assurance As the number and type of sensors informing a system increases, so does the probability of corrupting the system with sensor modeling errors, signal interference, and undetected faults.

Global technologies Much of the excitement surrounding such aircraft as the point-to-point 787, hub-to-hub A380, and 7X business jet is due to the application of new technologies. Engineering a career With an impending shortage of aerospace engineers, industry and academia team to mold future engineering talent for an increasingly global environment. Taking research to the bank Behind the doors of BAE Systems' Advanced Technology Center. Testing toward perfection In a competitive global market, commercial aircraft need to be lighter, faster to market, cheaper to build, easier to maintain, and safer than ever.

Cabin window design The expanded operating conditions of the Gulfstream V aircraft required engineers to redesign the cabin window to provide for a longer service life, lighter weight, and improved functionality. European wind tunnels This first in a two-part series on global wind tunnel use and capabilities investigates several European research organizations' facilities.

AIr traffic management plans advanced The FAA and Boeing recently introduced separate plans for improving the nation's air traffic management system. The Aerospace Congress & Exhibition, hosted by The Boeing Co., will address those proposals along with many other technical and non-technical issues affecting the global aerospace industry. High-temperature ceramic concept Astrium GmbH Space Infrastructure investigates ceramic matrix composites for reusable launch vehicle engine heat shield applications.

Fuel-tank inerting A series of aircraft flight and ground tests evaluated the effectiveness of ground-based inerting as a means of reducing the flammability of center wing furl tanks used in the commercial transport fleet. Making sense of quality management The International Aerospace Quality Group is a unique vehicle for communicating quality system standards and initiatives through the supply base. Top technologies for 2002 "Aerospace Engineering's" annual review of the technologies chosen by its readers to be the most significant.

Noise and vibrations control A variety of active and passive methods can be used to reduce cabin noise and fuselage vibration. Bringing efficiency to flight testing To meet itsgoal of one new aircraft activity each year, Bombardier's Flight Test Center has sought to reduce aircraft development cycle time by focusing on test planning, safety, and configuration control. Propulsion flight testing Originally conceived for just the GE90 aircraft engine program, GE Aircraft Engines' Boeing 747 flying test bed has evolved into the company's primary commercial engine test aircraft. Top technologies for 2000 Each month, "Aerospace Engineering" publishes the latest technologies. The "Aerospace Engineering" editors have reviewed thousands of reader responses during the past year and have chosen the "best of the best" along with runners-up.

Giving ice the boot Atmospheric icing was for many years one of the majoy threats to aircraft safety- and it potentially still is. Researchers at Dunlop Aviation Ice Protection and Composites continue their development of deicing and anti-icing technologies. The art of wing assembly Airbus Industries investigates new technologies and techniques for improving quality and reducing cost of its wing box assemblies. Affordable engines for small aircraft A look into the new technologies developed for small-aircraft engines as extensions to the cooperative agreements under the NASA General Aviation Propulsion program conclude.

The growth of an industry This second of a three-part series highlighting the centennial of flight focuses on how World War I and II changed the face of aviation technology. Portable test system Boeing uses VXI via KineticSystems to achieve greater dependability, accuracy, and efficiency in its digital distortion analyzer for propulsion systems. Fire-resistant composites for engine nacelles Engineers from Boeing treated fiberglass/polyimide and graphite/polyimide laminates with various phosphorylated polymers to obtain fire-resistant resins for use in harsh environments. Accelerating the design process The use of desktop analysis software can lead to a faster and more efficient process for the design and manufacture of aerospace components, according to SolidWorks.

More-electric small turbofan engines The aerospace industry demands continuous improvement of propulsion engines as well as timely response to the new and changing requirements for them. Zero-emissions aircraft Researchers explore the potential application of alternative fuels and propulsion systems for aircraft that include a business jet and single-engine propeller aircraft. Integration releases the reins Cessna's new Citation Mustang launches the company into a new market for business jets, helped by the latest PLM solutions from IBM. Military: general A military flight-control system proposed for use in general aviation uses inverse control to decouple the flight controls and to modify the handling qualities of the aircraft, while employing articficial neural networks to compensate for any modeling errors.

Landing gear testing Transforming itself from component supplier to integrated systems supplier, a landing gear manufacturer faces new testing challenges. Improving fuselage crashworthiness An innovative composite concept for light aircraft has been developed to provide better passenger protection.

Engineered Solutions for Enclosure Sealing and Insulation Tips for Reducing Error When Using Eddy Current Measuring Techniques Reducing the High Cost of Titanium Streamlining Post-Processing in Additive Manufacturing Software-Defined Analog Filters: A Paradigm Shift in Radio Filter Performance and Capability SDR Interface for the NeXtRAD Multistatic Radar System Electrodeposition of Metal Matrix Composites and Materials Characterization for Thin-Film Solar Cells Metal matrix composites, which consist of silver-multiwalled carbon nanotube-silver, layer-by-layer stacks, can electrically bridge the cracks (>40 μm) that appear in semiconductor substrates and the composite grid lines. Sensing Applied Load and Damage Effects in Composites with Nondestructive Techniques Comparing and correlating piezoelectrically induced guided waves, acoustic emission, thermography, and X-ray imaging to determine the effects of applied load on a composite structure.

Powering Better Battlefield Drones Using Low-Frequency Broadband Sonar on UUVs Experimenting in Realistic Environments Gets NewTechnology to Warfighters Designing Rugged SWaP-Optimized MOSA Solutions for UUVs Does Your UAV Program Need a Transponder? Understanding the Requirements and Guidelines Developing New Anti-Drone Radar Technology Deceiving the Enemy: These Are the Drones You Are Looking For By developing UAVs for physical deception roles to shape an adversary's ability to visually observe and orient to situations, the US military can decrease risk to air and ground combatants during mission execution by causing adversaries to expend resources, delay their reactions, or react incorrectly to tactical situations.

Empowering Soldiers Through ISPDS Dispensable Gels vs Gap Filler Pads An Analysis of Thermal Management Materials Electronic Warfare Vying for Control of the Electromagnetic Spectrum More Bang for the Buck A New Design and Manufacturing Method for Deep Penetrating Bomb Cases A Comprehensive Way to Use Bonding to Improve RF Performance of Low Noise Amplifiers Army and Universities Deploy New Warfighter Communication Technology Radiation Effects on Electronics in Aligned Carbon Nanotube Technology (RadCNT) Characterizing the fundamental mechanisms and charge transport phenomena governing the interactions between ionizing and non-ionizing radiation with carbon-based (nanotube and graphene) field-effect transistors (FETs) devices and integrated circuits (ICs).

Simulation solves C5 cargo door problem Dynamic analysis software allows engineers to solve fatigue-related problems without prototypes. UAV development Although unmanned aerial vehicles (UAVs) have been employed successfully by the U.S. military to date, many development and operational challenges remain for these to become viable alternatives for manned aircraft. Aircraft engine testing: the test tig developer Engineers at Belcan's Advanced Engineering & Technology Division share their insights and experiences on the development of aircraft gas turbine test rigs and stands. This is the first installment of a three-part series on aircraft engine testing. Looking back at factory automation The ability to improve quality while substantially reducing the cost of production and span times is becoming a necessity to complete in today's aerospace industry.