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From part to plane: the fastest machine wins Next-gen machining centers and controllers brings new precision and capabilities to both metal and composite manufacturing. Files moved around the world As aircraft manufacturers distribute more jobs to contractors, streamlining the transfer of information has become an important part of both design and manufacturing. Top technologies of 2008 A look back at some of the most significant technological innovations during the past year. VLJ power Some engine programs for very light jets are full swing while certification awaits others.

Quality in the integrated product team In the early phases of product development, quality must be engineered and managed into the product. Advancing icing detection Engineers are working to develop a capability to detect icing conditions ahead of aircraft using onboard and ground-based remote sensing systems. Testing times Methods for testing aircraft engines have changed dramatically over the years for Rolls-Royce- almost as much as the engines themselves. This is the last installment of a three-part series on aircraft engine testing.

Designing Battery Packs for Harsh Environment Mission-Critical Devices High-Energy Laser Weapon Systems Advanced Assembly Solutions for the Airbus RACER Joined-Wing Configuration Digital Twins How The Digital Replica Concept Is Used By Robotic Systems Practical 3D Printing of Antennas and RF Electronics Photonic Microwave Generation Using On-Chip Optical Frequency Combs DDDAMS-based Urban Surveillance and Crowd Control via UAVs and UGVs Investigating algorithmic approaches to create scalable, robust, multi-scale, and effective urban surveillance and crowd control strategies using UAVs and UGVs. Covariance and Uncertainty Realism in Space Surveillance and Tracking Characterizing uncertainty in estimating the state of a resident space object is one of the fundamentals of many space surveillance tasks.

Reverse Engineering the Boeing E-3 Sentry's Secondary Flight Controls Vanadium - A Green Metal Critical to Aerospace and Clean Energy Thrust in Space - The Nuances of Thruster Valve Design 3D Printing Aerodynamic Improvements Cryogenic-Capable Isolators Improve the Performance of Millimeter-Wave Systems by Lowering Noise Levels Detection with Quantum Radar A new radar prototype utilizes quantum entanglement as a method of object detection. Preliminary Development of an Integrated Mobility, Lethality, and Survivability Soldier Performance Testing Platform Developing a methodology that incorporates objective measures of performance and is sensitive to changes in soldier-system equipment could help guide equipment manufacturers during product development and acquisition. Bore Elevation and Azimuth Measurement System (Beams) Newly developed laser apparatus verifies that the pointing accuracy requirement of a weapon's fire control system is met.

Radiation-Tolerant FPGAs Solve Spacecraft Design Challenges Thermal Management for Directed Energy Weapons New Diamond Super-Material Enhances Aircraft Survivability Development of a Secure Private Neural Network Capability From DC to Daylight - How Innovations in Microwave Absorbers Shield the Warfighter Army Advances Materials for New Low-Profile Antenna Directed-Energy System to Defeat Small Unmanned Aircraft System Swarms New weapons technology is needed to combat the proliferation of small unmanned aircraft systems (sUAS), miniaturization of sensor technology, and advancement of UAS swarm logic that will enable swarms of sUAS to threaten US airbases by the 2025 timeframe.

Why are Aerospace & Defense Companies Embracing Additive Manufacturing? Simplifying Power Design with Modular Architectures The Role of DevSecOps in Modern Edge Systems Making Machines Curious Designing Multi-Channel Microwave Radio Systems Using Optical Interconnects Solving Military Satellite, Radar and 5G Communications Challenges with GaN-on-SiC MMIC Power Amplifiers Advanced Airborne Defensive Laser for Incorporation on Strike Fighter Aircraft A technical and operational analysis of an airborne "hard-kill" Ytterbium fiber laser-based anti-missile system for use on strike fighters. Additive Manufacturing Utilizing a Novel In-Line Mixing System for Design of Functionally Graded Ceramic Composites Exploring the development of a direct ink writing system with multimaterial and in-line mixing capabilities for printing inks composed of high solids-loaded ceramic particulate suspensions.

Artificial Intelligence in the Battlespace Key Considerations for a New Way of Fighting War Machining Beryllium Electrified Propulsion for Aerospace Where to Start The Future of Managing Mission-Critical Systems Improving Battlefield Connectivity for the Modern Warfighter How to Test a Cognitive EW System Molded RF Materials for Hypersonic Sensors and Seekers AUVSI XPONENTIAL Multimode Optical Fiber Sensing Although the vast majority of fiber optic strain sensors use single mode fiber, multimode fiber has a higher nonlinear threshold that enables higher light levels and lower noise, while the diversity of spatial modes can be used to develop sensors that are inherently immune to signal fading. Autonomous and Resilient Management of All-Source Sensors for Navigation Assurance As the number and type of sensors informing a system increases, so does the probability of corrupting the system with sensor modeling errors, signal interference, and undetected faults.

AIr traffic management plans advanced The FAA and Boeing recently introduced separate plans for improving the nation's air traffic management system. The Aerospace Congress & Exhibition, hosted by The Boeing Co., will address those proposals along with many other technical and non-technical issues affecting the global aerospace industry. High-temperature ceramic concept Astrium GmbH Space Infrastructure investigates ceramic matrix composites for reusable launch vehicle engine heat shield applications.

Giving ice the boot Atmospheric icing was for many years one of the majoy threats to aircraft safety- and it potentially still is. Researchers at Dunlop Aviation Ice Protection and Composites continue their development of deicing and anti-icing technologies. The art of wing assembly Airbus Industries investigates new technologies and techniques for improving quality and reducing cost of its wing box assemblies. Affordable engines for small aircraft A look into the new technologies developed for small-aircraft engines as extensions to the cooperative agreements under the NASA General Aviation Propulsion program conclude.

The growth of an industry This second of a three-part series highlighting the centennial of flight focuses on how World War I and II changed the face of aviation technology. Portable test system Boeing uses VXI via KineticSystems to achieve greater dependability, accuracy, and efficiency in its digital distortion analyzer for propulsion systems. Fire-resistant composites for engine nacelles Engineers from Boeing treated fiberglass/polyimide and graphite/polyimide laminates with various phosphorylated polymers to obtain fire-resistant resins for use in harsh environments. Accelerating the design process The use of desktop analysis software can lead to a faster and more efficient process for the design and manufacture of aerospace components, according to SolidWorks.

Engineered Solutions for Enclosure Sealing and Insulation Tips for Reducing Error When Using Eddy Current Measuring Techniques Reducing the High Cost of Titanium Streamlining Post-Processing in Additive Manufacturing Software-Defined Analog Filters: A Paradigm Shift in Radio Filter Performance and Capability SDR Interface for the NeXtRAD Multistatic Radar System Electrodeposition of Metal Matrix Composites and Materials Characterization for Thin-Film Solar Cells Metal matrix composites, which consist of silver-multiwalled carbon nanotube-silver, layer-by-layer stacks, can electrically bridge the cracks (>40 μm) that appear in semiconductor substrates and the composite grid lines. Sensing Applied Load and Damage Effects in Composites with Nondestructive Techniques Comparing and correlating piezoelectrically induced guided waves, acoustic emission, thermography, and X-ray imaging to determine the effects of applied load on a composite structure.

Powering Better Battlefield Drones Using Low-Frequency Broadband Sonar on UUVs Experimenting in Realistic Environments Gets NewTechnology to Warfighters Designing Rugged SWaP-Optimized MOSA Solutions for UUVs Does Your UAV Program Need a Transponder? Understanding the Requirements and Guidelines Developing New Anti-Drone Radar Technology Deceiving the Enemy: These Are the Drones You Are Looking For By developing UAVs for physical deception roles to shape an adversary's ability to visually observe and orient to situations, the US military can decrease risk to air and ground combatants during mission execution by causing adversaries to expend resources, delay their reactions, or react incorrectly to tactical situations.

Empowering Soldiers Through ISPDS Dispensable Gels vs Gap Filler Pads An Analysis of Thermal Management Materials Electronic Warfare Vying for Control of the Electromagnetic Spectrum More Bang for the Buck A New Design and Manufacturing Method for Deep Penetrating Bomb Cases A Comprehensive Way to Use Bonding to Improve RF Performance of Low Noise Amplifiers Army and Universities Deploy New Warfighter Communication Technology Radiation Effects on Electronics in Aligned Carbon Nanotube Technology (RadCNT) Characterizing the fundamental mechanisms and charge transport phenomena governing the interactions between ionizing and non-ionizing radiation with carbon-based (nanotube and graphene) field-effect transistors (FETs) devices and integrated circuits (ICs).

Casting a vote for alloys Bringing lighter weight, improved performance, and enhanced repairability to airframes and engines. A sense of the future for UAVs Providing the unblinking eye for intelligence, surveillance, and reconnaissance. Light material brings heavy challenges Shift from aluminum to composites requires major changes in equipment, software. Ryan's 'Research' put to good use The Southwest Research Institue engineer assumes SAE President duties for 2008.

Explosion suppressant arresting foam Technological refinements over three decades have enabled a family of polyerethane foams to aid in the prevention of catastrophic explosions caused by electrical arching, lightning strikes, and static electrical discharge. Improving SA via HUD Engineers from Honeywell and BAE Systems address the saftety and avionics issues inherent in the anticipated increase in air traffic.

Showing how it's done Engineers are using software to better manage product development data, and applying tools to a new class of problems. NASA goes deep The agency's new long-term space exploration program starts with a return to the moon and will ultimately enable future exploration of Mars and other solar system destinations. Farnborough preview In an event that happens just once every two years, bringing the multitudes together, it is important to get as much technology as possible into the open and to find solutions to hard problems. Seats under crash loading The FAA and academia have conducted aircraft seat drop tests to compare and contrast passenger crash protection. A fluid approach Aerospace engineers have started using CFD software earlier and earlier in the design process.

From concept in mind to product in hand Compatibility between tools for design and manufacturing engineers is improving, though it's still fraught with potential pitfalls. Cockpits on display Larger (and eventually bendable) flight displays use commercial technology for both new production and retrofit applications. Interior interests Makers of business aircraft take different approaches to designing interiors. Aerospace proves its metal Aluminum lithium, magnesium alloys, titanium metal matrix composites, and advanced coatings are all part of the future of flying.

Composite designs benefit from blending When design teams mesh with manufacturing, the result is better aircraft. On the air with transformational broadcasts Next-generation communications and navigation solutions facilitate green approaches and new flight efficiencies for airlines. Automation in composite manufacturing Technological developments are set to change the way aircraft are made.

Electrifying Aviation: The Path to Decarbonizing the Skies /Electric aviation mirrors the early stages of the electric vehicle revolution Advances in Military Avionics Technologies Create New Challenges for RF Test and Measurement Plasma Electrolytic Oxidation: The Future of Lightweight Designs in Aerospace and Defense Advanced RF Simulation Reduces Cost and Schedule Risk Assure 5G NTN Performance Before Launch In the complex and quickly evolving 5G NTN landscape, simulating, emulating, and evaluating RF systems boosts mission success. Qualification of Multi-Channel Direction Finding Radar Receivers in The Lab Bullet Impact Testing of Ammunition and Explosives at Picatinny Arsenal A bullet impact (BI) test for evaluating the response of energetically loaded items has been established at the U.S. Army Combat Capabilities Command (DEVCOM) Armaments Center (AC) Explosive Development Facility.

Carbon fiber gets bigger footprint Manufacturers strive for the Holy Grail of composites manufacturing: consistency and repeatability. Safety on the floor Once add-ons that brought almost as many problems as benefits, safety techniques are now being designed into equipment before start-up. Taking measures of the machine New requirements and technologies advance the art of test and sensing. Looking, listening, recording, analyzing HUMS is established as an integral part of aviation's safety network, but more standardization is needed to broaden its effectiveness.