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Journal Article

Combined Battery Design Optimization and Energy Management of a Series Hybrid Military Truck

2018-10-31
Abstract This article investigates the fuel savings potential of a series hybrid military truck using a simultaneous battery pack design and powertrain supervisory control optimization algorithm. The design optimization refers to the sizing of the lithium-ion battery pack in the hybrid configuration. The powertrain supervisory control optimization determines the most efficient way to split the power demand between the battery pack and the engine. Despite the available design and control optimization techniques, a generalized mathematical formulation and solution approach for combined design and control optimization is still missing in the literature. This article intends to fill that void by proposing a unified framework to simultaneously optimize both the battery pack size and power split control sequence. This is achieved through a combination of genetic algorithm (GA) and Pontryagin’s minimum principle (PMP) where the design parameters are integrated into the Hamiltonian function.
Technical Paper

Methodology and Results of Testing an Impact of F-34 Fuel on the Engine Reliability

2020-09-15
2020-01-2133
An application of the new kind of the fuel for the diesel engine requires to conduct the qualification tests of the engines powered by this his fuel which allow assessing an impact of fuel on the engine reliability. Such a qualification test of the piston and turbine engines of the aircraft stationed on the ground and land vehicles is described in the NATO standardisation agreement (STANAG) 4195 as the AEP-5 test. The methodology and selected results of the qualification tests of the SW-680 turbocharged multi-purpose diesel engine fuelled with F-34 fuel have been presented in this paper. A dynamometric stand with the SW-680 engine has been described. Based on the preliminary results of the investigation it has been found that a change in a type of the fuel from IZ-40 diesel fuel into F-34 kerosene-type one has reduced a maximum engine torque by about 4%. This has been primarily due to a lower fuel density of F-34 by about 3%.
Standard

NATIONAL AEROSPACE AND DEFENSE CONTRACTORS ACCREDITATION PROGRAM REQUIREMENTS FOR NONCONVENTIONAL MACHINING

2002-02-01
HISTORICAL
AS7116
This Aerospace Standard (AS) establishes the requirements for suppliers of Nonconventional Machining Services to be accredited by the National Aerospace and Defense Contractors Accreditation Program (NADCAP). NADCAP accreditation is granted in accordance with SAE AS7003 after demonstration of compliance with the requirements herein. The requirements may be supplemented by additional requirements specified by the NADCAP Nonconventional Machining and Surface Enhancement (NMSE) Task Group. Using the corresponding Audit Criteria (PRI AC7116) will ensure that accredited Nonconventional Machining suppliers meet all of the requirements in this standard and all applicable supplementary standards. The purpose of this audit program is to assess a supplier's ability to consistently provide a product or service that conforms to the technical specifications and customer requirements.
Standard

Sistemas de Gestão da Qualidade - Requisitos de Auditoria para Organizações de Aviação, Aeroespacial e Defesa

2016-10-31
CURRENT
AS9101F_PTBR
Para garantir a satisfação dos clientes as organizações de defesa, aviação e aeroespacial devem fornecer e melhorar continuamente produtos e serviços, seguros e confiáveis, que atendam ou excedam os requisitos legais e regulamentares aplicáveis dos clientes. A globalização da indústria e a diversidade resultante das necessidades e expectativas regionais e nacionais têm dificultado este objetivo. As organizações têm o desafio de comprar produtos e serviços de fornecedores em todo o mundo, em todos os níveis da cadeia de suprimento. Os fornecedores têm o desafio de fornecer produtos e serviços a vários clientes com diferentes necessidades e expectativas de qualidade.
Journal Article

Development and Optimization of Formation Flying for Unmanned Aerial Vehicles Using Particle Swarm Optimization Based on Reciprocal Velocity Obstacles

2022-09-23
Abstract In this article, a formation flying technique designed for a multiple unmanned aerial vehicles (multi-UAV) system to provide low-cost and efficient solution for civilian and military applications is presented. First, a modular leader-follower formation algorithm was developed to accomplish the formation flying with off-the-shelf low-cost components and sensors. Second, a proportional-integral-derivative (PID) controller was utilized for velocity control of the UAVs to maintain the tight formation. Third, a particle swarm optimization-optimized reciprocal velocity obstacles (PSO-RVO) algorithm was utilized for obstacles avoidance and collision avoidance between the UAVs while navigating, with the aid of sonar ranging sensors onboard. The formation flying algorithm developed was tested through both simulation and experiment using two quadcopters with global positioning system (GPS) signals.
Technical Paper

Decomposition and Coordination to Support Tradespace Analysis for Ground Vehicle Systems

2022-03-29
2022-01-0370
Tradespace analysis is used to define the characteristics of the solution space for a vehicle design problem enabling decision-makers (DMs) to evaluate the risk-benefit posture of a vehicle design program. The tradespace itself is defined by a set of functional objectives defined by vehicle simulations and evaluating the performance of individual design solutions that are modeled by a set of input variables. Of special interest are efficient design solutions because their perfomance is Pareto meaning that none of their functional objective values can be improved without decaying the value of another objective. The functional objectives are derived from a combination of simulations to determine vehicle performance metrics and direct calculations using vehicle characteristics. The vehicle characteristics represent vendor specifications of vehicle subsystems representing various technologies.
Technical Paper

Simultaneous Design and Control Optimization of a Series Hybrid Military Truck

2018-04-03
2018-01-1109
This paper investigates the fuel saving potential of a series hybrid military truck using a simultaneous battery pack design and powertrain supervisory control optimization algorithm. The design optimization refers to the sizing of the Lithium-ion battery pack in the hybridized configuration. On the other hand, the powertrain supervisory control optimization finds the most efficient way to split power demands between the battery pack and the engine. Most of the previous literatures implement them separately. In contrast, combining the sizing and energy management problem into a single optimization problem produces the global optimal solution. This study proposes a novel unified framework to couple Genetic Algorithm (GA) with Pontryagin’s Minimum Principle (PMP) to determine the battery pack sizing and the power split control sequence simultaneously.
Technical Paper

Warrior Injury Assessment Manikin Oblique Vertical Testing

2018-11-12
SC18-22-0008
Abstract - The Warrior Injury Assessment Manikin (WIAMan) was developed to assess injury in Live Fire Test and Evaluation (LFTE) and laboratory development tests of vehicles and vehicle technologies subjected to underbody blast (UBB) loading. While UBB events impart primarily vertical loading, the occupant location in the vehicle relative to the blast can result in some inherent non-vertical, or off-axis loading. In this study, the WIAMan Technology Demonstrator (TD) was subjected to 18 tests with a 350g, 5-ms time duration drop tower pulse using an original equipment manufacturer (OEM) energy attenuating seat in four conditions: purely vertical, 15° forward tilt, 15° rearward tilt, and 15° lateral tilt to simulate the partly off-axis loading of an UBB event. The WIAMan TD showed no signs of damage upon inspection. Time history data indicates the magnitude, curve shape, and timing of the response data were sensitive to the off-axis loading in the lower extremity, pelvis, and spine.
Journal Article

Optimizing Intralogistics in an Engineer-to-Order Enterprise with Job Shop Production: A Case Study of the Control Cabinet Manufacturing

2024-01-16
Abstract This study underscores the benefits of refining the intralogistics process for small- to medium-sized manufacturing businesses (SMEs) in the engineer-to-order (ETO) sector, which relies heavily on manual tasks. Based on industrial visits and primary data from six SMEs, a new intralogistics concept and process was formulated. This approach enhances the value-added time of manufacturing workers while also facilitating complete digital integration as well as improving transparency and traceability. A practical application of this method in a company lead to cutting its lead time by roughly 11.3%. Additionally, improved oversight pinpointed excess inventory, resulting in advantages such as reduced capital needs and storage requirements. Anticipated future enhancements include better efficiency from more experienced warehouse staff and streamlined picking methods. Further, digital advancements hold promise for cost reductions in administrative and supportive roles.
Journal Article

Designing Manual Workplace Systems in Engineer-to-Order Enterprises to Improve Productivity: A Kano Analysis

2024-01-16
Abstract Being an engineer-to-order (ETO) operating industry, the control cabinet industry faces difficulties in process and workplace optimizations due to changing requirements and lot size one combined with volatile orders. To optimize workplaces for employees, current literature is focusing on ergonomic designs, providing frameworks to analyze workplaces, leaving out the optimal design for productivity. This work thus utilizes a Kano analysis, collecting empirical data to identify essential design requirements for assembly workplaces, incorporating input from switchgear manufacturing employees. The results emphasize the need for a balance between ergonomics and efficiency in workplace design. Surprisingly, few participants agree on the correlation between improved processes and workspaces having a positive impact on their well-being and product quality.
Standard

Reliability Physics Analysis of Electrical, Electronic, and Electromechanical Equipment, Modules and Components

2021-12-30
CURRENT
J3168_202112
This recommended practice has been developed for use in any EEE system used in the AADHP industries. RPA is especially important to AADHP systems, which are often safety critical applications that must operate for long times in rugged environments. These EEE systems often use EEE components that were originally designed and produced for more benign consumer applications. Although the focus of this recommended practice is on AADHP applications, the process described herein is not limited to AADHP and may be used for EEE systems and components in any industry.
Journal Article

Conceptualizing an Urban Operations Vehicle within a Comprehensive Research and Development Program

2023-09-07
Abstract In the last decades we have witnessed an increasing number of military operations in urban environments. Complex urban operations require high standards of training, equipment, and personnel. Emergency forces on the ground will need specialized vehicles to support them in all parts and levels of this extremely demanding environment including the subterranean and interior of infrastructure. The development of vehicles for this environment has lagged but offers a high payoff. This article describes the method for developing a concept for an urban operations vehicle by characterization of the urban environment, deduction of key issues, evaluation of related prototyping, science fiction story-typing of the requirements for such a vehicle, and comparison with field-proven and scalable solutions. Embedding these thoughts into a comprehensive research and development program provides lines of development, setting the stage for further research.
Book

How to Manage the Perfect Factory or How AS6500 Can Lead To Everlasting Happiness

2020-10-01
Why AS6500? Where did it come from? Why does it exist? Those are easy questions to answer. It came from the inspiration of angels and it exists to make your life, and your factory, more perfect. That's why, when you open the standard, you can still hear the faint echoes of the singing of angels. Actually, experts were gathered from across the country, both from the Defense Department and from industry to create the new document. They toiled away until the perfect product emerged from the fruit of their labors: Aerospace Standard AS6500, "Manufacturing Management Program," published in November 2014. How to Manage the Perfect Factory combines education and instruction with fun, laughter and motivation. The book gently pokes fun at the people and organizational barriers that the Manufacturing function must overcome to make those obstacles seem more surmountable while providing key information on implementing AS6500.
Standard

NATIONAL AEROSPACE AND DEFENSE CONTRACTORS ACCREDITATION PROGRAM REQUIREMENTS FOR CHEMICAL PROCESSING

1995-03-01
HISTORICAL
AS7108
This Aerospace Standard (AS) establishes the requirements for suppliers of Chemical Processing Services to be accredited by the National Aerospace and Defense Contractors Accreditation Program (NADCAP). NADCAP accreditation is granted in accordance with SAE AS7003 after demonstrating compliance with the requirements herein. These requirements may be supplemented by additional requirements specified by NADCAP Chemical Processes Task Group. Using the audit checklist (AC7108) will ensure that accredited Chemical Process suppliers meet all of the requirements in this standard and all applicable supplementary standards.
Book

Counterfeit Parts and Their Impact on the Supply Chain, Second Edition

2018-11-15
Why should the supply chain be concerned if their buyers or subcontractors are purchasing counterfeit electronic parts or if their products contain counterfeit electronic parts? If these parts end up in items that are safety critical and security-risk sensitive such as aviation, space, and defense products, whole secure systems can be comprised. As organizations have become aware of counterfeit parts, one of their responses may be to test upon acceptance or prior to receipt. But testing alone may not detect all counterfeits. Possible sources of counterfeits include products that did not meet quality control requirements and were not destroyed, overruns sold into the market place, unauthorized production shifts, theft, and e-waste. The counterfeited electronic part ends up in the supply chain when ordered by an unsuspecting buyer, who does not confirm the originating source of the part.
Training / Education

Standardization in a Competitive Environment

Anytime
The course introduces the value of standards and how they can be better utilized within organizations. The course also examines standards in the global marketplace, looks at the role of competition, competitiveness, and differentiation, and identifies strategic priorities related to standardization and standards, specifically related to supply chain and international trade agreements. Participants will gain an understanding of a strategic approach for the management and utilization of standards within an organization. The estimated time to completion, including practice exercises, knowledge checks and the learning assessment is two hours.
Standard

Requirements for Aviation, Space, and Defense Auditor Training, Development, Competence, and Authentication

2020-11-11
CURRENT
AS9104/3A
This document defines the minimum requirements for auditors, CBs, Auditor Authentication Bodies (AABs), Training Provider Approval Bodies (TPABs), and Training Providers (TPs) who participate in the IAQG Industry Controlled Other Party (ICOP) scheme. The requirements in this standard supplement those defined within the 9104/1, 9104/2, ISO/IEC 17021-1, and ISO/IEC 17021-3 standards. Data protection for the parties subject to this document and other relevant requirements of the ICOP scheme are managed via bi-lateral contracts between the joint controllers of the data.
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