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Technical Paper

Comparison of PMHS, WorldSID, and THOR-NT Responses in Simulated Far Side Impact

2007-10-29
2012-01-1537
Injury to the far side occupant has been demonstrated as a significant portion of the total trauma in side impacts. The objective of the study was to determine the response of PMHS in far side impact configurations, with and without generic countermeasures, and compare responses to the WorldSID and THOR dummies. A far side impact buck was designed for a sled test system that included a center console and three-point belt system. The buck allowed for additional options of generic countermeasures including shoulder or thorax plates or an inboard shoulder belt. The entire buck could be mounted on the sled in either a 90-degree (3-o'clock PDOF) or a 60-degree (2-o'clock PDOF) orientation. A total of 18 tests on six PMHS were done to characterize the far side impact environment at both low (11 km/h) and high (30 km/h) velocities. WorldSID and THOR-NT tests were completed in the same configurations to conduct matched-pair comparisons.
Technical Paper

Dynamic Response and Mathematical Model of the Side Impact Dummy

1990-10-01
902321
A series of rigid wall tests have been conducted at three impact velocities to quantify the dynamic response of the Side Impact Dummy (SID) developed by US DOT. This paper reports the chest, pelvis and head responses of the dummy at various filter frequencies and describes the development and verification of the three-dimensional mathematical model of the Side Impact Dummy utilizing the rigid wall test results. The mathematical model uses the mass distribution and the linkage system of the current Part 572, Hybrid II dummy which forms the basic platform of the SID. The unique chest of the dummy is modeled by two systems of linkages simulating the rib cage and the jacket. Also included in the model is the internal hardware of the chest, e.g. a damper, rib stopper and a clavicle simulator at the upper spine. The material and linkage models are based on static and dynamic tests of the dummy components.
Technical Paper

Thoracic Deformation Contours in a Frontal Impact

1991-10-01
912891
The objective of the study was to document the thoracic deformation contours in a simulated frontal impact. Unembalmed human cadavers and the Hybrid III anthropomorphic manikins were tested. Data from the newly developed External Peripheral Instrument for Deformation Measurement (EPIDM) was used to derive deformation patterns at upper and lower thoracic levels. Deceleration sled tests were conducted on three-point belt restrained surrogates positioned in the driver's seat (no steering assembly) using a horizontal impact test sled at velocities of approximately 14.0 m/s. Lap and shoulder belt forces were recorded with seat belt transducers. The experimental protocol included a Hybrid III manikin experiment followed by the human cadaver test. Both surrogates were studied under similar input and instrumentation conditions, and identical data acquisition and analysis procedures were used. All six testedcadavers demonstrated multiple bilateral rib fractures.
Technical Paper

Stiff versus Yielding Seats: Analysis of Matched Rear Impact Tests

2007-04-16
2007-01-0708
The objective of this study was to analyze available anthropomorphic test device (ATD) responses from KARCO rear impact tests and to evaluate an injury predictive model based on crash severity and occupant weight presented by Saczalski et al. (2004). The KARCO tests were carried out with various seat designs. Biomechanical responses were evaluated in speed ranges of 7-12, 13-17, 18-23 and 24-34 mph. For this analysis, all tests with matching yielding and stiff seats and matching occupant size and weight were analyzed for cases without 2nd row occupant interaction. Overall, the test data shows that conventional yielding seats provide a high degree of safety for small to large adult occupants in rear crashes; this data is also consistent with good field performance as found in NASS-CDS. Saczalski et al.'s (2004) predictive model of occupant injury is not correct as there are numerous cases from NASS-CDS that show no or minor injury in the region where serious injury is predicted.
Technical Paper

Biomechanical Analysis of Knee Impact in Frontal Collisions through Finite Element Simulations with a Full Human Body Model

2008-06-17
2008-01-1887
This study applies a detailed finite element model of the human body to simulate occupant knee impacts experienced in vehicular frontal crashes. The human body model includes detailed anatomical features of the head, neck, chest, thoracic and lumbar spine, abdomen, and lower and upper extremities. The material properties used in the model for each anatomic part of the human body were obtained from test data reported in the literature. The total human body model used in the current study has been previously validated in frontal and side impacts. Several cadaver knee impact tests representing occupants in a frontal impact condition were simulated using the previously validated human body model. Model impact responses in terms of force-time and acceleration-time histories were compared with test results. In addition, stress distributions of the patella, femur, and pelvis were reported for the simulated test conditions.
Technical Paper

Response and Tolerance of the Human Forearm to Impact Loading

1998-11-02
983149
With the widespread use of supplemental restraint systems (airbags), occasional rare injuries have occurred because of the force associated with these systems upon deployment. Recent case studies have demonstrated forearm fractures associated with airbag deployment. The present study was conducted to determine the tolerance of the human forearm under a dynamic bending mode. A total of 30 human cadaver forearm specimens were tested using three-point bending protocol to failure at 3.3 m/s and 7.6 m/s velocities. Results indicated significantly (p < 0.01) greater biomechanical parameters associated with males compared to females. The bending tolerance of the human forearm, however, was found to be most highly correlated to bone mineral density, bone area, and forearm mass. Thus, any occupant with lower bone mineral density and lower forearm geometry/mass is at higher risk. The mean failure bending moment for all specimens was 94 Nm.
Technical Paper

Theoretical Evaluation of the Requirements of the 1999 Advanced Airbag SNPRM – Part One: Design Space Constraint Analysis

2001-03-05
2001-01-0165
In the 1999 Supplemental Notice for Proposed Rulemaking (SNPRM) for Advanced Airbags, the National Highway Traffic Safety Administration (NHTSA) sought comments on the maximum speed at which the high-speed, unbelted occupant test suite will be conducted, i.e., 48 kph vs. 40 kph. To help address this question, an analysis of constraints was performed via extensive mathematical modeling of a theoretical restraint system. First, math models (correlated with several existing physical tests) were used to predict the occupant responses associated with 336 different theoretical dual-stage driver airbag designs subjected to six specific Regulated and non-Regulated tests.
Technical Paper

Responses of Human Surrogates to Simulated Rear Impact: Velocity and Level Dependent Facet Joint Kinematics

2001-03-05
2001-01-0175
The objective of the present study was to determine the kinematics of the human head-neck complex with specific reference to posterior facet joints as a function of rear impact acceleration. Six intact human head-neck complexes were prepared by fixing the first thoracic vertebra in polymethylmethacrylate. The specimens were oriented such that the Frankfurt plane was horizontal and the cervico-thoracic disc was at an angle of 25 degrees to simulate the normal driving position. Retroreflective targets were inserted to the cervical vertebrae. The specimens were subjected to simulated rear impact accelerations using a minisled apparatus. A series of tests were conducted with velocities of 2.1, 4.6, 6.6, 9.3, and 12.4 km/h. In this study, to achieve the objective, results are presented on the facet joint motions at the C4–5, C5–6, and C6–7 levels as a function of change in velocity.
Technical Paper

Improved thorax behavior of the EUROSID and effects on thorax injury assessment, on the basis of pendulum impacts

2001-06-04
2001-06-0141
In 1989, the EUROSID-1 was accepted in the European regulation ECE-R95. After a steady period of use, an upgraded version of this dummy: ES-2 is now considered as a step towards harmonization of side impact occupant regulations. The upgrades to the dummy include, amongst others, a modification of its torso back plate and a change in rib module guidance (piston-cylinder), especially to overcome anomalous rib deflection responses referred to as ""flat-top.'' Presented here are results of lateral and oblique pendulum tests, conducted on the EUROSID-1 and ES-2 to verify the modified torso back plate and to study the responses of three proposed rib module designs for ES-2. Particularly, rib deflections, rib VC responses, and thorax force-deflection responses are analyzed. The current study primarily addresses sensitivity of the ES-2 thorax to oblique loading.
Technical Paper

Biomechanics of Inertial Head-Neck Trauma: Role of Cervical Components

2002-03-19
2002-01-1445
Inertial loading of the head-neck complex occurs in rear impacts wherein the head and neck of the occupant are initially subjected to rearward forces. Epidemiological evidence exists to demonstrate the significance and societal impact of these injuries [4]. From a clinical perspective, trauma secondary to inertial loads belongs to the lower end of the Abbreviated Injury Scale, and no specific diagnostic techniques are available to quantitatively document the injury. Furthermore, identification of the mechanisms of injury and derivation of injury thresholds are limited. In fact, there is a paucity of literature focusing on the reproduction of rear impact-induced neck injuries due to a single-event rear impact. Because the impact acceleration is transmitted to the head from the torso via the cervical column, the components of the human neck play a role in the mechanics of trauma.
Technical Paper

A Theoretical, Risk Assessment Procedure for In-Position Drivers Involved in Full-Engagement Frontal Impacts

2003-03-03
2003-01-1354
A theoretical, mathematical, risk assessment procedure was developed to estimate the fraction of drivers that incurred head and thoracic AIS3+ injuries in full-engagement frontal crashes. The estimates were based on numerical simulations of various real-world events, including variations of crash severity, crash speed, level of restraint, and occupant size. The procedure consisted of four steps: (1) conduct the simulations of the numerous events, (2) use biomechanical equations to transform the occupant responses into AIS3+ risks for each event, (3) weight the maximum risk for each event by its real-world event frequency, and (4) sum the weighted risks. To validate the risk assessment procedure, numerous steps were taken. First, a passenger car was identified to represent average field performance.
Technical Paper

Biodynamics of the Total Human Cadaveric Cervical Spine

1990-10-01
902309
Spinal trauma produced from motor vehicle accidents, diving accidents, or falls occur at high rates of loading. This study was undertaken to reproduce clinically relevant cervical spine injuries under controlled conditions. Six isolated head - T2 human cadaveric preparations were tested using an electrohydraulic piston actuator at loading rates from 295 to 813 cm/sec. The Hybrid III head-neck was tested similarly at rates from 401 to 683 cm/sec. The input forces for specimen tests were of higher magnitude and shorter duration than the distally measured forces. In contrast, the Hybrid III head-neck revealed similar magnitude and duration force traces from input to output. The specimen preparations were analyzed kinematically at 1200 frames/sec with 20 to 30 retroreflective targets fixed to each level of the cervical spine. With this technique it is possible to temporally follow cervical damage as a function of applied force.
Technical Paper

Thoracic Biomechanics with Air Bag Restraint

1993-11-01
933121
The objective of the present study was to determine the biomechanics of the human thorax in a simulated frontal impact. Fourteen unembalmed human cadavers were subjected to deceleration sled tests at velocities of nine or 13 m/s. Air bag - knee bolster, air bag - lap belt, and air bag - three-point belt restraint systems were used with the specimen positioned in the driver's seat. Two chest bands were used to derive the deformation patterns at the upper and lower thoracic levels. Lap and shoulder belt forces were recorded with seatbelt transducers. After the test, specimens were evaluated using palpation, radiography, and a detailed autopsy. Thoracic trauma was graded according to the Abbreviated Injury Scale based on autopsy findings. Peak thoracic deformations were normalized with respect to the initial chest depth to facilitate comparison between the specimens.
Technical Paper

Biomechanical Tolerance of the Cranium

1994-09-01
941727
The objective of the study was to investigate the biomechanical response of the intact cranium. Unembalmed human cadavers were used in the study. The specimens were transected at the base of the skull leaving the intracranial contents intact; x-ray and computed tomography (CT) scans were obtained. They were fixed in a specially designed frame at the auditory meatus level and placed on the platform of an electrohydraulic testing device via a six-axis load cell. Following radiography, quasistatic loading to failure was applied to one of the following sites: frontal, vertex, parietal, temporal, or occipital. Retroreflective targets were placed in two mutually orthogonal planes to record the localized temporal kinematics. Applied load and piston displacement, and the output generalized force (and moment) histories were recorded using a modular digital data acquisition system. After the test, x-ray and CT images were obtained, and defleshing was done.
Technical Paper

Biomechanical Analysis of Tractor Induced Head Injury

1994-09-01
941726
Head injury is a serious threat to lives of people working around farm machinery. The consequence of head injuries are costly, paralytic, and often fatal. Clinical and biomechanical data on head injuries are reviewed and their application in the analysis of head injury risk associated with farm tractor discussed. A significant proportion of tractor-related injuries and deaths to adults, as well as children, is due directly or indirectly to head injury. An improved injury reporting program and biomechanical studies of human response to tractor rollover, runover, and falls, are needed to understand mechanisms of the associated head injury.
Technical Paper

Comparative Evaluation of Various Frontal Impact Test Procedures

1995-02-01
950646
The result of two series of crash tests, 5 tests each series, are presented in this paper. Two car designs were subjected to various frontal impacts - full frontal, car-to-car 60% offset, 50% offset, and 50% offset with deformable barrier - at 56 km/h. Two tests were conducted at 60 km/h against the ECE deformable barrier with 40% overlap. Structural and occupant responses are compared between the various test conditions.
Technical Paper

Head Injury Potential Assessment in Frontal Impacts by Mathematical Modeling

1994-11-01
942212
The potential of head injury in frontal barrier impact tests was investigated by a mathematical model which consisted of a finite element human head model, a four segments rigid dynamic neck model, a rigid body occupant model, and a lumped-mass vehicle structure model. The finite element human head model represents anatomically an average adult head. The rigid body occupant model simulates an average adult male. The structure model simulates the interior space and the dynamic characteristics of a vehicle. The neck model integrates the finite element human head to the occupant body to give a more realistic kinematic head motion in a barrier crash test. Model responses were compared with experimental cadaveric data and vehicle crash data for the purpose of model validation to ensure model accuracy. Model results show a good agreement with those of the tests.
Technical Paper

Variability of Hybrid III Clearance Dimensions within the FMVSS 208 and NCAP Vehicle Test Fleets and the Effects of Clearance Dimensions on Dummy Impact Responses

1995-11-01
952710
Locations of key body segments of Hybrid III dummies used in FMVSS 208 compliance tests and NCAP tests were measured and subjected to statistical analysis. Mean clearance dimensions and their standard deviations for selected body segments of driver and passenger occupants with respect to selected vehicle surfaces were determined for several classes of vehicles. These occupant locations were then investigated for correlation with impact responses measured in crash tests and by using a three dimensional human-dummy mathematical model in comparable settings. Based on these data, the importance of some of the clearance dimensions between the dummy and the vehicle surfaces was determined. The study also compares observed Hybrid III dummy positions within selected vehicles with real world occupant positions reported in published literature.
Technical Paper

Dynamic Axial Tolerance of the Human Foot-Ankle Complex

1996-11-01
962426
Axial loading of the calcaneus-talus-tibia complex is an important injury mechanism for moderate and severe vehicular foot-ankle trauma. To develop a more definitive and quantitative relationship between biomechanical parameters such as specimen age, axial force, and injury, dynamic axial impact tests to isolated lower legs were conducted at the Medical College of Wisconsin (MCW). Twenty-six intact adult lower legs excised from unembalmed human cadavers were tested under dynamic loading using a mini-sled pendulum device. The specimens were prepared, pretest radiographs were taken, and input impact and output forces together with the pathology were obtained using load cell data. Input impact forces always exceeded the forces recorded at the distal end of the preparation. The fracture forces ranged from 4.3 to 11.4 kN.
Technical Paper

Critical Comparisons of US and European Dynamic Side Impacts

1997-02-24
970128
Global engineering is increasingly becoming a practice within the automotive industry. Due to added engineering and manufacturing benefits, more and more new vehicles are being developed with common structure to meet the consumer needs in many local regions. While vehicle development and manufacturing process is becoming global, automotive safety regulations in various parts of the world have not been as uniform. A good example is the differing requirements for dynamic side impact protection of new vehicles. United States National Highway Traffic Safety Administration (NHTSA) and European Union (EU) have each produced their own distinct test procedures such as, different barrier faces, impact configurations, and anthropomorphic test devices (dummies). Although both test procedures have the same final objective estimate occupant responses in side impacts, they differ greatly in execution and emphasis on occupant response requirements.
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