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The work was concerned with visualisation of the charge homogeneity and cyclic variations within the planar fuel field near the spark plug in an optical spark ignition engine fitted with an outwardly opening central direct fuel injector. Specifically, the project examined the effects of fuel type and injection settings, with the overall view to understanding some of the key mechanisms previously identified as leading to particulate formation in such engines. The three fuels studied included a baseline iso-octane, which was directly compared to two gasoline fuels containing 10% and 85% volume of ethanol respectively. The engine was a bespoke single cylinder with Bowditch style optical access through a flat piston crown. Charge stratification was studied over a wide spectrum of injection timings using the Planar Laser Induced Fluorescence (PLIF) technique, with additional variation in charge temperature due to injection also estimated when viable using a two-line PLIF approach.

SI-CAI hybrid combustion, also known as spark-assisted compression ignition (SACI), is a promising concept to extend the operating range of CAI (Controlled Auto-Ignition) and achieve the smooth transition between spark ignition (SI) and CAI in the gasoline engine. In order to stabilize the hybrid combustion process, the port fuel injection (PFI) combined with gasoline direct injection (GDI) strategy is proposed in this study to form the in-cylinder fuel stratification to enhance the early flame propagation process and control the auto-ignition combustion process. The effect of bowl piston shapes and fuel injection strategies on the fuel stratification characteristics is investigated in detail using three-dimensional computational fluid dynamics (3-D CFD) simulations. Three bowl piston shapes with different bowl diameters and depths were designed and analyzed as well as the original flat piston in a single cylinder PFI/GDI gasoline engine.

Low combustion efficiency and high hydrocarbon emissions at low loads are key issues of natural gas and diesel (NG-diesel) dual fuel engines. For better engine performance, two diesel-spray-orientated (DSO) bowls were developed based on the existing diesel injector of a heavy-duty diesel engine with the purpose of placing more combustible natural gas/air mixture around the diesel spray jets. A protrusion-ring was designed at the rim of the piston bowl to enhance the in-cylinder flame propagation. Numerical simulations were conducted for a whole engine cycle at engine speed of 1200 r/min and indicated mean effective pressure (IMEP) of 0.6 MPa. Extended coherent flame model 3 zones (ECFM-3Z) combustion model with built-in soot emissions model was employed. Simulation results of the original piston bowl agreed well with the experimental data, including in-cylinder pressure and heat released rate (HRR), as well as soot and methane emissions.

The Gasoline direct-injection (GDI) engine can emit high levels of particulate matter and unburned Hydrocarbons when operating under stratified charge combustion mode. Injecting late in the compression stroke means the fuel has insufficient time to atomise and evaporate. This could cause fuel film accumulation on the piston surface and combustion liner. Locally fuel rich diffusion combustion could also result in the formation of soot particles. Employing a split-injection strategy can help tackle these issues. The first injection is initiated early in the intake stroke and could ensure a global homogeneous charge. The second injection during the compression stroke could help form a fuel-rich charge in the vicinity of the spark plug. Many studies have established the crucial role that a split-injection strategy plays in the stratified charge operation of GDI engines.

Regulations have been established for the monitoring and reporting of greenhouse gas (GHG) emissions and fuel consumption from the transport sector. Low carbon fuels combined with new powertrain technologies have the potential to provide significant reductions in GHG emissions while decreasing the dependence on fossil fuel. In this study, a lean-burn ethanol-diesel dual-fuel combustion strategy has been used as means to improve upon the efficiency and emissions of a conventional diesel engine. Experiments have been performed on a 2.0 dm3 single cylinder heavy-duty engine equipped with port fuel injection of ethanol and a high-pressure common rail diesel injection system. Exhaust emissions and fuel consumption have been measured at a constant engine speed of 1200 rpm and various steady-state loads between 0.3 and 2.4 MPa net indicated mean effective pressure (IMEP).

In order to optimize the 2-stroke uniflow engine performance on vehicle applications, numerical analysis has been introduced, 3D CFD model has been built for the optimization of intake charge organization. The scavenging process was investigated and the intake port design details were improved. Then the output data from 3D CFD calculation were applied to a 1D engine model to process the analysis on engine performance. The boost system optimization of the engine has been carried out also. Furthermore, a vehicle model was also set up to investigate the engine in-vehicle performance.

A numerical study has been performed to investigate the soot emission from a high-speed single-cylinder direct injection diesel engine. It was shown that the current KIVA CFD code with the standard evaporation model could predict the experimental trend, where at a low speed running condition a higher smoke reading is reached when increasing the injector protrusion into the piston chamber and conversely a lower smoke reading was recorded for the same change in injector protrusion at a high running speed condition. Evidence of inappropriate air/fuel mixing was seen via rates of heat release analyses, especially in the high-speed conditions. Efforts to reduce this discrepancy by way of improvements to the KIVA breakup and evaporation models were made. Results of the modified models showed improvements in the vapor dispersion of the atomizing liquid jet, thus affecting the mixing rates and predicted smoke emissions.

CAI combustion has the potential to be the most clean combustion technology in internal combustion engines and is being intensively researched. Following the previous research on CAI combustion of gasoline fuel, systematic investigation is being carried out on the application of bio-fuels in CAI combustion. As part of an on-going research project, CAI combustion of methanol and ethanol was studied on a single-cylinder direct gasoline engine with an air-assisted injector. The CAI combustion was achieved by trapping part of burnt gas within the cylinder through using short-duration camshafts and early closure of the exhaust valves. During the experiment the engine speed was varied from 1200rpm to 2100rpm and the air/fuel ratio was altered from the stoichiometry to the misfire limit. Their combustion characteristics were obtained by analysing cylinder pressure trace.

Over the last decade, the high speed direct injection (HSDI) diesel engine has made dramatic progress in both its performance and market share in the light duty vehicle market. However, with ever more stringent emission legislation to be introduced over coming years, the simultaneous reduction of NOx and Particulate Matter (PM) from the HSDI diesel engine is being intensively researched. As part of a European Union (EU) NICE integrated project, research has been carried out to investigate the fuel injection and combustion from a narrow cone fuel injector in a high speed direct injection single cylinder engine with optical access utilising a multiple injection strategy and various alternate fuels. The fuel injection process was visualised using a high speed imaging system comprising a copper vapour laser and a high speed video camera. The auto-ignition and combustion process was analysed through the chemiluminescence images of CHO and OH using an intensified CCD camera.

The effects of load, speed, exhaust gas recirculation (EGR) level and hydrogen addition level on the emissions from a diesel engine have been investigated. The experiments were performed on a 2.0 litre, 4 cylinder, direct injection engine with a high pressure common-rail injection system. Injection timing was varied between 14° BTDC and TDC and injection pressures were varied from 800 bar to 1400 bar to find a suitable base point. EGR levels were then varied from 0% to 40%. Hydrogen induction was varied between 0 and 6% vol. of the inlet charge. In the case of using hydrogen and EGR, the hydrogen replaced air. The load was varied from 0 to 5.4 bar BMEP at two engine speeds, 1500 rpm and 2500 rpm. For this investigation the carbon monoxide (CO), total unburnt hydrocarbons (THC), nitrogen oxides (NOx) and the filter smoke number (FSN) were all measured.

Over the last decade, the diesel engine has made dramatic progress in its performance and market penetration. However, in order to meet future emissions legislations, Nitrogen Oxides (NOx) and particulate matters' (PM) emissions will need to be reduced simultaneously. Nowadays researchers are focused on different combustion modes which can have a great potential for both low soot and low NOx. In order to achieve this, different injection strategies have been investigated. This study investigates the effects of split injection strategies with high levels of Exhaust Gas Recirculation (EGR) on combustion performance and emissions in a single-cylinder direct injection optical diesel engine. The investigation is focused on the effects of injection timing of split injection strategies. A Ricardo Hydra single-cylinder optical engine was used in which conventional experimental methods like cylinder pressure data, heat release analysis and exhaust emissions analysis were applied.

Due to its potential for simultaneous improvement in fuel consumption and exhaust emissions, controlled autoignition (CAI) combustion has been subject to continuous research in the last several years. At the same time, there has been a lot of interest in the use of alternative fuels in order to reduce reliance on conventional fossil fuels. Therefore, this experimental study has been carried out to investigate the effect of alcohol fuels on the CAI combustion process and on the resulting engine performance. The experimental work was conducted on an optical single cylinder engine with an air-assisted injector. To achieve controlled autoignition, residual gas was trapped in the cylinder by using negative valve overlap and an intake air heater was used to ensure stable CAI combustion in the optical engine. Methanol, ethanol and blended fuels were tested and compared with the results of gasoline.

The piston bowl design is one of the most important factors that affect the air/fuel mixing and the subsequent combustion and pollutant formation processes in a direct injection diesel engine. The bowl geometry and dimensions, such as pip region, bowl lip area, and torus radius are all known to have an effect on the in-cylinder mixing and combustion process. In order to understand better the effect of torus radius, three piston bowls with different torus radius and lip shapes designs but with the same lip area and pip inclination were investigated using Computational Fluid Dynamics (CFD) engine modelling. KIVA3V with improved sub-models was used to model the in-cylinder flows and combustion process, and it was validated on a High-Speed Direct Injection (HSDI) engine with a 2nd generation common rail fuel injection system.

Controlled Auto-Ignition (CAI) combustion has been achieved in a production type 4-stroke multi-cylinder gasoline engine. The engine was based on a Ford 1.7L Zetec-SE 16V engine with a compression ratio of 10.3, using substantially standard components modified only in design dimensions to control the gas exchange process in order to significantly increase the trapped residuals. The engine was also equipped with Variable Cam Timing (VCT) on both the intake and exhaust camshafts. It was found that the largely increased trapped residuals alone were sufficient to achieve CAI in this engine and with VCT, a range of loads between 0.5 and 4 bar BMEP and engine speeds between 1000 and 3500 rpm were mapped for CAI fuel consumption and exhaust emissions. The measured CAI results were compared with those of Spark Ignition (SI) combustion in the same engine but with standard camshafts at the same speeds and loads.

A quantitative relationship between diesel soot oxidation rate and oxidation temperature and oxygen partial pressure was investigated by burning the diesel exhaust soot particles in a controlled flat flame supplied with methane/air/oxygen/nitrogen mixtures. The oxidation temperature and the oxygen partial pressure were controlled in the ranges of 1530 to 1820 K and 0.01 to 0.05 atm (1atm = 1.01325 bar) respectively. Soot particle size distribution measurements were achieved with transmission electron microscopy (TEM) for particle samples that were collected on copper grids at different positions along the flame centerline. Oxidation periods were determined by means of laser Doppler anemometry (LDA). The experimental results showed that the experimental oxidation rates fall between the values predicted by the Nagle and Strickland-Constable formula and those by the Lee formula.

Tumble and swirl motions in the cylinder of a four-valve SI engine with production type cylinder head were investigated using a cross-correlation digital Particle Image Velocimetry (PIV). Tumble motion was measured on the vertical symmetric plane of the combustion chamber. Swirl motion was measured on a plane parallel to the piston crown with one of intake ports blocked. Large-scale flow behaviours and their cyclic variations were analysed from the measured two-dimensional velocity data. Results show that swirl motion is generated at the end of the intake stroke and persists to the end of the compression stroke. Tumble vortex is produced in the early stage of the compression stroke and distorted in the late stage of the stroke. The cyclic variation of swirl motion is noticeable. The cyclic variation in tumble dominated flow field is much greater.

This paper presents results from an experimental programme researching the in-cylinder conditions necessary to obtain homogenous CAI (or HCCI) combustion in a 4-stroke engine. The fuels under investigation include three blends of Unleaded Gasoline, a 95 RON Primary Reference Fuel, Methanol, and Ethanol. This work concentrates on establishing the CAI operating range with regard to Air/Fuel ratio and Exhaust Gas Re-circulation and their effect on the ignition timing, combustion rate and variability, Indicated thermal efficiency, and engine-out emissions such as NOx. Detailed maps are presented, defining how each of the measured variables changes over the entire CAI region. Results indicate that the alcohols have significantly higher tolerance to dilution than the hydrocarbon fuels tested. Also, variations in Gasoline blend have little effect on any of the combustion parameters measured.

Controlled Auto-Ignition (CAI) combustion was realised in a production type 4-stroke 4-cylinder gasoline engine without intake charge heating or increasing compression ratio. The CAI engine operation was achieved using substantially standard components modified only in camshafts to restrict the gas exchange process The engine could be operated with CAI combustion within a range of load (0.5 to 4 bar BMEP) and speed (1000 to 3500 rpm). Significant reductions in both specific fuel consumption and CO emissions were found. The reduction in NOx emission was more than 93% across the whole CAI range. Though unburned hydrocarbons were higher under the CAI engine operation. In order to evaluate the potential of the CAI combustion technology, the European NEDC driving cycle vehicle simulation was carried out for two identical vehicles powered by a SI engine and a CAI/SI hybrid engine, respectively.

In-cylinder flow was optimised in a three-valve twin-spark-plug SI engine in order to obtain good two-zone fuel fraction stratification in the cylinder by means of tumble flow. First, the in-cylinder flow field of the original intake system was measured by Particle Image Velocimetry (PIV). The results showed that the original intake system did not produce large-scale in-cylinder flow and the velocity value was very low. Therefore, some modifications were applied to the intake system in order to generate the required tumble flow. The modified systems were then tested on a steady flow rig. The results showed that the method of shrouding the lower part of the intake valves could produce rather higher tumble flow with less loss of the flow coefficient than other methods. The optimised intake system was then consisted of two shroud plates on the intake valves with 120° angles and 10mm height. The in-cylinder flow of the optimised intake system was investigated by PIV measurements.

Modern heavy duty diesel engines can well extend the goal of 50% brake thermal efficiency by utilizing waste heat recovery (WHR) technologies. The effect of an ORC WHR system on engine brake specific fuel consumption (bsfc) is a compromise between the fuel penalty due to the higher exhaust backpressure and the additional power from the WHR system that is not attributed to fuel consumption. This work focuses on the fuel efficiency benefits of installing an ORC WHR system on a heavy duty diesel engine. A six cylinder, 7.25ℓ heavy duty diesel engine is employed to experimentally explore the effect of backpressure on fuel consumption. A zero-dimensional, detailed physical ORC model is utilized to predict ORC performance under design and off-design conditions.