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Journal Article

Analysis of Input Power, Energy Availability, and Efficiency during Deceleration for X-EV Vehicles

2013-04-08
2013-01-1473
The recovery of braking energy through regenerative braking is a key enabler for the improved efficiency of Hybrid Electric Vehicles, Plug-in Hybrid Electric, and Battery Electric Vehicles (HEV, PHEV, BEV). However, this energy is often treated in a simplified fashion, frequently using an overall regeneration efficiency term, ξrg [1], which is then applied to the total available braking energy of a given drive-cycle. In addition to the ability to recapture braking energy typically lost during vehicle deceleration, hybrid and plug-in hybrid vehicles also allow for reduced or zero engine fueling during vehicle decelerations. While regenerative braking is often discussed as an enabler for improved fuel economy, reduced fueling is also an important component of a hybrid vehicle's ability to improve overall fuel economy.
Technical Paper

Technologies for Recycling Shredder Residue

2007-04-16
2007-01-0526
Recovering metals from obsolete automobiles, home appliances, and other metal-containing obsolete durables and other scrap involves shredding these objects and separating the reusable metals from the shredded material by using magnets, eddy current separators, and metal detectors. Over 12 million automobiles are shredded annually in the United States alone, and almost all of the 4.5 million metric tonnes (5 million short tons) of the shredder residue produced in the United States annually is disposed of in landfills. Over 13.6 million tonnes (15 million tons) of shredder residue is generated worldwide every year. The rise in disposal costs is further exacerbated in that the percentage of shredder residue that must be disposed of, in comparison with the percentage of marketable recovered metals, is increasing because of the increasing content of polymers in automobiles and in home appliances.
Technical Paper

Impact of Drive Cycle Aggressiveness and Speed on HEVs Fuel Consumption Sensitivity

2007-04-16
2007-01-0281
Hybrid Electric Vehicle (HEV) owners have reported significantly lower fuel economy than the published estimates. Under on-road driving conditions, vehicle acceleration, speed, and stop time differ from those on the normalized test procedures. To explain the sensitivity, several vehicles, both conventional and hybrid electric, were tested at Argonne National Laboratory. The tests demonstrated that the fuel economy of Prius MY04 was more sensitive to drive-cycle variations. However, because of the difficulty in instrumenting every component, an in-depth analysis and quantification of the reasons behind the higher sensitivity was not possible. In this paper, we will use validated models of the tested vehicles and reproduce the trends observed during testing. Using PSAT, the FreedomCAR vehicle simulation tool, we will quantify the impact of the main component parameters, including component efficiency and regenerative braking.
Technical Paper

Modeling the Hybridization of a Class 8 Line-Haul Truck

2010-10-05
2010-01-1931
Hybrid electric vehicles have demonstrated their ability to significantly reduce fuel consumption for several medium- and heavy-duty applications. In this paper we analyze the impact on fuel economy of the hybridization of a tractor-trailer. The study is done in PSAT (Powertrain System Analysis Toolkit), which is a modeling and simulation toolkit for light- and heavy-duty vehicles developed by Argonne National Laboratory. Two hybrid configurations are taken into account, each one of them associated with a level of hybridization. The mild-hybrid truck is based on a parallel configuration with the electric machine in a starter-alternator position; this allows start/stop engine operations, a mild level of torque assist, and a limited amount of regenerative braking. The full-hybrid truck is based on a series-parallel configuration with two electric machines: one in a starter-alternator position and another one between the clutch and the gearbox.
Technical Paper

Modeling the Performance of Lithium-Ion Batteries for Fuel Cell Vehicles

2003-06-23
2003-01-2285
This study involves the battery requirements for a fuel cell-powered hybrid electric vehicle. The performances of the vehicle [a 3200-lb (1455-kg) sedan], the fuel cell, and the battery were evaluated in a vehicle simulation. Most of the attention was given to the design and performance of the battery, a lithium-ion, manganese spinel-graphite system of 75-kW power to be used with a 50-kW fuel cell. The total power performance of the system was excellent at the full operating temperatures of the fuel cell and battery. The battery cycling duty is very moderate, as regenerative braking for the Federal Urban Driving Schedule and the Highway Fuel Economy Test cycles can do all charging of the battery. Cold start-up at 20°C is straightforward, with full power available immediately.
Technical Paper

Mass Impacts on Fuel Economies of Conventional vs. Hybrid Electric Vehicles

2004-03-08
2004-01-0572
The strong correlation between vehicle weight and fuel economy for conventional vehicles (CVs) is considered common knowledge, and the relationship of mass reduction to fuel consumption reduction for conventional vehicles (CVs) is often cited without separating effects of powertrain vs. vehicle body (glider), nor on the ground of equivalent vehicle performance level. This paper challenges the assumption that this relationship is easily summarized. Further, for hybrid electric vehicles (HEVs) the relationship between mass, performance and fuel consumption is not the same as for CVs, and vary with hybrid types. For fully functioning (all wheel regeneration) hybrid vehicles, where battery pack and motor(s) have enough power and energy storage, a very large fraction of kinetic energy is recovered and engine idling is effectively eliminated.
Technical Paper

US National Laboratory R&D Programs in Support of Electric and Hybrid Electric Vehicle Batteries

2002-06-03
2002-01-1948
The successful commercialization of Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs) can provide significant benefits by reducing the United States' growing dependence on petroleum fuels for transportation; decreasing polluting and greenhouse gas emissions; and facilitating a long-term transition to sustainable renewable energy sources. Recognizing these benefits, the U.S. Department of Energy (DOE) supports an active program of long-range R&D to develop electric vehicle (EV) and hybrid electric vehicle (HEV) technologies and to accelerate their commercialization. The DOE Office of Advanced Automotive Technologies (OAAT) supports several innovative R&D programs, conducted in partnership with DOE's national laboratories, industry, other government agencies, universities, and small businesses. The Office has two key R&D cooperative agreements with the U.S. Advanced Battery Consortium (USABC) to develop high-energy batteries for EVs and high-power batteries for HEVs.
Technical Paper

Recycling of the Changing Automobile and Its Impact on Sustainability

2011-04-12
2011-01-0853
Over 250 million vehicles are operating on United States roads and highways and over 12 million of them reach the end of their useful lives annually. These end-of-life vehicles (ELVs) contain over 24 million tons (21.8 million metric tonnes) of materials including ferrous and non-ferrous metals, polymers, glass, and automotive fluids. They also contain many parts and components that are still useable and some that could be economically rebuilt or remanufactured. Dismantlers acquire the ELVs and recover from them parts for resale “as-is” or after remanufacturing. The dismantler then sells what remains of the vehicle, the “hulk”, to a shredder who shreds it to recover and sell the metals. Presently, the remaining non-metallic materials, commonly known as shredder residue, are mostly landfilled. The vehicle manufacturers, now more than ever, are working hard to build more energy efficient and safer, more affordable vehicles.
Technical Paper

Investigating Steady-State Road Load Determination Methods for Electrified Vehicles and Coordinated Driving (Platooning)

2018-04-03
2018-01-0649
Reductions in vehicle drive losses are as important to improving fuel economy as increases in powertrain efficiencies. In order to measure vehicle fuel economy, chassis dynamometer testing relies on accurate road load determinations. Road load is currently determined (with some exceptions) using established test track coastdown testing procedures. Because new vehicle technologies and usage cases challenge the accuracy and applicability of these procedures, on-road experiments were conducted using axle torque sensors to address the suitability of the test procedures in determining vehicle road loads in specific cases. Whereas coastdown testing can use vehicle deceleration to determine load, steady-state testing can offer advantages in validating road load coefficients for vehicles with no mechanical neutral gear (such as plug-in hybrid and electric vehicles).
Technical Paper

A Modeling Framework for Connectivity and Automation Co-simulation

2018-04-03
2018-01-0607
This paper presents a unified modeling environment to simulate vehicle driving and powertrain operations within the context of the surrounding environment, including interactions between vehicles and between vehicles and the road. The goal of this framework is to facilitate the analysis of the energy impacts of vehicle connectivity and automation, as well as the development of eco-driving algorithms. Connectivity and automation indeed provide the potential to use information about the environment and future driving to minimize energy consumption. To achieve this goal, the designers of eco-driving control strategies need to simulate a wide range of driving situations, including the interactions with other vehicles and the infrastructure in a closed-loop fashion.
Technical Paper

Investigating Possible Fuel Economy Bias Due To Regenerative Braking in Testing HEVs on 2WD and 4WD Chassis Dynamometers

2005-04-11
2005-01-0685
Procedures are in place for testing emissions and fuel economy for virtually every type of light-duty vehicle with a single-axle chassis dynamometer, which is why nearly all emissions test facilities use single-axle dynamometers. However, hybrid electric vehicles (HEVs) employ regenerative braking. Thus, the braking split between the driven and non-driven axles may interact with the calculation of overall efficiency of the vehicle. This paper investigates the regenerative braking systems of a few production HEVs and provides an analysis of their differences in single-axle (2WD) and double-axle (4WD) dynamometer drive modes. The fuel economy results from 2WD and 4WD operation are shown for varied cycles for the 2000 Honda Insight, 2001 Toyota Prius, and the 2004 Toyota Prius. The paper shows that there is no evidence that a bias in testing an HEV exists because of the difference in operating the same hybrid vehicle in the 2WD and 4WD modes.
Technical Paper

A Comparison Study of Car-to-Pedestrian and Car-to-E-Bike Accidents: Data Source: The China In-Depth Accident Study (CIDAS)

2014-04-01
2014-01-0519
The aim of the study was to investigate the difference between car-to-e-bikes and car-to-pedestrian accidents. The China In-depth Accident Study (CIDAS) database was searched from 2011 to 2013 for pedestrians and e-bikes struck by car, van and SUV fronts, which resulted in 104 pedestrian and 85 e-bike cases where information was sufficient for in-depth analysis. Reconstruction by PC-Crash was performed for all of the sampled cases. Pre-crash parameters were calculated by a MATLAB code. Focus was on prototypical accident scenarios and causes; speed as well as possible prevention countermeasures. It has been shown that traffic light violations, road priority violations, and unsure safety (these situations included misjudgments, unpreparedness, proximity to other road users, inappropriate speeds, etc.…) are the main causes in both the VRU groups. Distinctions were found for aspects of car collision speed, accident scenario, distribution of head contact points and so on.
Technical Paper

Vehicle-In-The-Loop Workflow for the Evaluation of Energy-Efficient Automated Driving Controls in Real Vehicles

2022-03-29
2022-01-0420
This paper introduces a new systematic workflow for the rapid evaluation of energy-efficient automated driving controls in real vehicles in controlled laboratory conditions. This vehicle-in-the-loop (VIL) workflow, largely standardized and automated, is reusable and customizable, saves time and minimizes costly dynamometer time. In the first case study run with the VIL workflow, an automated car driven by an energy-efficient driving control previously developed at Argonne used up to 22 % less energy than a conventional control. In a VIL experiment, the real vehicle, positioned on a chassis dynamometer, has a digital twin that drives in a virtual world that replicates real-life situations, such as approaching a traffic signal or following other vehicles.
Technical Paper

Passenger Car 25% Overlapping Collision Accident Study Base on CIDAS

2018-08-07
2018-01-1595
With the development of vehicle technologies, vehicle safety is much better than before, many companies put research focus on harder accident scenarios. The 25% overlapping collision is considered as one type of most dangerous collision, this paper study this type accidents base on CIDAS database. Paper showed 7 scenarios appeared frequency in China, 11, 12, 1 o’clock are main impact direction. High way and freeway are the main places, and the head, thorax and lower extremities were the main sites of injury.
Technical Paper

Research on Dynamic Load of Belgian Event Based on Virtual Proving Ground

2019-04-02
2019-01-0170
The fatigue load spectrum of the physical proving ground is the necessary input for fatigue life analysis of vehicle parts and components. It is usually obtained by Road Load Data Acquisition (RLDA) and loads decomposition using multi-body dynamics tools. Virtual Proving Ground (VPG) methodology is gradually replacing this technical strategy. The belgian road is the typical event in durability test, in this paper, the flexible body and FTire model are applied to the vehicle multi-body dynamics model in order to improve the simulation accuracy. The result shows that all the wheel center force, shock absorber displacement and axial force acquired by VPG simulation have excellent correlation with real vehicle measured data. It is also proved that the virtual proving ground technology is a reliable and effective method to obtain the fatigue load spectrum in the early stage of development.
Technical Paper

On-Track Measurement of Road Load Changes in Two Close-Following Vehicles: Methods and Results

2019-04-02
2019-01-0755
As emerging automated vehicle technology is making advances in safety and reliability, engineers are also exploring improvements in energy efficiency with this new paradigm. Powertrain efficiency receives due attention, but also impactful is finding ways to reduce driving losses in coordinated-driving scenarios. Efforts focused on simulation to quantify road load improvements require a sufficient amount of background validation work to support them. This study uses a practical approach to directly quantify road load changes by testing the coordinated driving of two vehicles on a test track at various speeds (64, 88, 113 km/h) and vehicle time gaps (0.3 to 1.3 s). Axle torque sensors were used to directly measure the load required to maintain steady-state speeds while following a lead vehicle at various gap distances.
Technical Paper

Microsimulation-Based Evaluation of an Eco-Approach Strategy for Automated Vehicles Using Vehicle-in-the-Loop

2021-04-06
2021-01-0112
Connected and automated technologies poised to change the way vehicles operate are starting to enter the mainstream market. Methods to accurately evaluate these technologies, in particular for their impact on safety and energy, are complex due to the influence of static and environmental factors, such as road environment and traffic scenarios. Therefore, it is important to develop modeling and testing frameworks that can support the development of complex vehicle functionalities in a realistic environment. Microscopic traffic simulations have been increasingly used to assess the performance of connected and automated vehicle technologies in traffic networks. In this paper, we propose and apply an evaluation method based on a combination of microscopic traffic simulation (AIMSUN) and a chassis dynamometer-based vehicle-in-the-loop environment, developed at Argonne National Laboratory.
Technical Paper

Opportunities for Medium and Heavy Duty Vehicle Fuel Economy Improvements through Hybridization

2021-04-06
2021-01-0717
The objective of this study was to evaluate the fuel saving potential of various hybrid powertrain architectures for medium and heavy duty vehicles. The relative benefit of each powertrain was analyzed, and the observed fuel savings was explained in terms of operational efficiency gains, regenerative braking benefits from powertrain electrification and differences in vehicle curb weight. Vehicles designed for various purposes, namely urban delivery, utility, transit, refuse, drayage, regional and long haul were included in this work. Fuel consumption was measured in regulatory cycles and various real world representative cycles. A diesel-powered conventional powertrain variant was first developed for each case, based on vehicle technical specifications for each type of truck. Autonomie, a simulation tool developed by Argonne National Laboratory, was used for carrying out the vehicle modeling, sizing and fuel economy evaluation.
Technical Paper

A HiL Test Bench for Monocular Vision Sensors and Its Applications in Camera-Only AEBs

2019-04-02
2019-01-0881
This paper presents a HiL test bench specifically designed for closed-loop testing of the monocular-vision based ADAS sensors, whereby the animated pictures of the virtual scene is calibrated and projected onto a 120-degree circular screen, such that the camera sensor installed has the same vision as the observation of the real-world scene. A high-fidelity AEBs model is established and deployed in the real-time target of the HiL system, making intervention decisions based on the instance-level detection information transmitted from the physical sensor. By referring to the 2018 edition of the C-NCAP testing protocol, the HiL tests of the rear-end collision scenarios is performed to investigate the performance and characteristics of the longitudinal-motion sensing of the sensor sample under test.
Technical Paper

Typical Pedestrian Accident Scenarios in China and Crash Severity Mitigation by Autonomous Emergency Braking Systems

2015-04-14
2015-01-1464
In China, nearly 25% of traffic fatalities are pedestrians. To avoid those fatalities in the future, rapid development of countermeasures within both passive and active safety is under way, one of which is autonomous braking to avoid pedestrian crashes. The objective of this work was to describe typical accident scenarios for pedestrian accidents in China. In-depth accident analysis was conducted to support development of test procedures for assessing Autonomous Emergency Braking (AEB) systems. Beyond that, this study also aims for estimating the mitigation of potential crash severity by AEB systems. The China In-depth Accident Study (CIDAS) database was searched from 2011 to 2014 for pedestrian accidents. A total of 358 pedestrian accidents were collected from the on-site in-depth investigation in the first phase of CIDAS project (2011-2014).
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