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Cooling Airflow System Modeling in CFD Using Assumption of Stationary Flow

2011-11-29
Battery Electric Vehicles and Extended Range Electric Vehicles, like the Chevrolet Volt, can use electrical energy from the Grid to meet the majority of a driver�s transportation needs. This has the positive societal effects of displace petroleum consumption and associated pollutants from combustion on a well to wheels basis, as well as reduced energy costs for the driver. CO2 may also be lower, but this depends upon the nature of the grid energy generation. There is a mix of sources � coal-fired, gas -fired, nuclear or renewables, like hydro, solar, wind or biomass for grid electrical energy. This mix changes by region, and also on the weather and time of day. By monitoring the grid mix and communicating it to drivers (or to their vehicles) in real-time, electrically driven vehicles may be recharged to take advantage of the lowest CO2, and potentially lower cost charging opportunities.
Journal Article

Reduction of Soot Formation in an Optical Single-Cylinder Gasoline Direct-Injected Engine Operated in Stratified Mode Using 350 Bar Fuel Injection Pressure, Dual-Coil and High-Frequency Ignition Systems

2017-03-14
2017-01-9278
The current trend toward more fuel efficient vehicles with lower emission levels has prompted development of new combustion techniques for use in gasoline engines. Stratified combustion has been shown to be a promising approach for increasing the fuel efficiency. However, this technique is hampered by drawbacks such as increased particulate and standard emissions. This study attempts to address the issues of increased emission levels by investigating the influence of high frequency ionizing ignition systems, 350 bar fuel injection pressure and various tumble levels on particulate emissions and combustion characteristics in an optical SGDI engine operated in stratified mode on isooctane. Tests were performed at one engine load of 2.63 bar BMEP and speed of 1200 rpm. Combustion was recorded with two high speed color cameras from bottom and side views using optical filters for OH and soot luminescence.
Technical Paper

Water Injection System Application in a Mild Hybrid Powertrain

2020-04-14
2020-01-0798
The potential of 48V Mild Hybrid is promising in meeting the present and future CO2 legislations. There are various system layouts for 48V hybrid system including P0, P1, P2. In this paper, P2 architecture is used to investigate the effects of water injection benefits in a mild hybrid system. Electrification of the conventional powertrain uses the benefits of an electric drive in the low load-low speed region where the conventional SI engine is least efficient and as the load demand increases the IC Engine is used in its more efficient operating region. Engine downsizing and forced induction trend is popular in the hybrid system architecture. However, the engine efficiency is limited by combustion knocking at higher loads thus ignition retard is used to avoid knocking and fuel enrichment becomes must to operate the engine at MBT (Maximum Brake Torque) timing; in turn neutralizing the benefits of fuel savings by electrification.
Journal Article

Time and Spatially Resolved Temperature Measurements of a Combusting Diesel Spray Impinging on a Wall

2008-06-23
2008-01-1608
The interaction between a combusting diesel spray and a wall was studied by measuring the spray flame temperature time and spatially resolved. The influence of injection sequences, injection pressure and gas conditions on the heat transfer between the combusting spray and the wall was investigated by measuring the flame temperature during the complete injection event. The flame temperature was measured by an emission based optical method and determined by comparing the relative emission intensities from the soot in the flame at two wavelength intervals. The measurements were done by employing a monochromatic and non intensified high speed camera, an array of mirrors, interference filters and a beam splitter. The studies were carried out in the Chalmers High Pressure High Temperature (HP/HT) spray rig at conditions similar to those prevailing in a direct injected diesel engine prior to the injection of fuel.
Technical Paper

Injection Orifice Shape: Effects on Combustion and Emission Formation in Diesel Engines

1997-10-01
972964
A series of experimental studies of diesel spray combustion was carried out using non-circular and back-step orifices. The experiments were performed in a single-cylinder engine and in a constant volume combustion chamber. In the engine tests, elliptic orifices with an aspect ratio of approximately 2:1 were compared with circular orifices. The elliptic orifices had sharp inlets and the circular orifices had rounded inlets. Elliptic orifices aligned with either the minor axis or the major axis in the direction of the nozzle tip were tested. The orifice shapes had minor effects on the heat release, ignition delay, and emissions of smoke, CO and HC. However, substantial differences were observed for emissions of NOx: for the vertical elliptic orifices, emissions up to 37.6 percent lower than with circular orifices were observed. In the combustion bomb tests, rectangular and back-step orifices were compared with circular orifices, all with sharp inlets.
Technical Paper

Performance of a Heavy Duty DME Diesel Engine - an Experimental Study

2007-10-30
2007-01-4167
Combustion characteristics of dimethyl ether, DME, have been investigated experimentally, in a heavy duty single cylinder engine equipped with an adapted common rail fuel injection system, and the effects of varying injection timing, rail pressure and exhaust gas recirculation on the combustion and emission parameters. The results show that DME combustion does not produce soot and with the use of exhaust gas recirculation NOX emissions can also be reduced to very low levels. However, high injection pressure and/or a DME adopted combustion system is required to improve the mixing process and thus reduce the combustion duration and carbon monoxide emissions.
Technical Paper

Knock in Spark-Ignition Engines: End-Gas Temperature Measurements Using Rotational CARS and Detailed Kinetic Calculations of the Autoignition Process

1997-05-01
971669
Cycle-resolved end-gas temperatures were measured using dual-broadband rotational CARS in a single-cylinder spark-ignition engine. Simultaneous cylinder pressure measurements were used as an indicator for knock and as input data to numerical calculations. The chemical processes in the end-gas have been analysed with a detailed kinetic mechanism for mixtures of iso-octane and n-heptane at different Research Octane Numbers (RON'S). The end-gas is modelled as a homogeneous reactor that is compressed or expanded by the piston movement and the flame propagation in the cylinder. The calculated temperatures are in agreement with the temperatures evaluated from CARS measurements. It is found that calculations with different RON'S of the fuel lead to different levels of radical concentrations in the end-gas. The apperance of the first stage of the autoignition process is marginally influenced by the RON, while the ignition delay of the second stage is increased with increasing RON.
Technical Paper

HCCI Combustion Using Charge Stratification for Combustion Control

2007-04-16
2007-01-0210
This work evaluates the effect of charge stratification on combustion phasing, rate of heat release and emissions for HCCI combustion. Engine experiments in both optical and traditional single cylinder engines were carried out with PRF50 as fuel. The amount of stratification as well as injection timing of the stratified charge was varied. It was found that a stratified charge can influence combustion phasing, increasing the stratification amount or late injection timing of the stratified charge leads to an advanced CA50 timing. The NOx emissions follows the CA50 advancement, advanced CA50 timing leads to higher NOx emissions. Correlation between CA50 can also be seen for HC and CO emissions when the injection timing was varied, late injection and thereby advanced CA50 timing leads to both lower HC and CO emissions.
Technical Paper

Numerical and Experimental Analysis of the Wall Film Thickness for Diesel Fuel Sprays Impinging on a Temperature-Controlled Wall

2007-04-16
2007-01-0486
Analysis of spray-wall interaction is a major issue in the study of the combustion process in DI diesel engines. Along with spray characteristics, the investigation of impinging sprays and of liquid wall film development is fundamental for predicting the mixture formation. Simulations of these phenomena for diesel sprays need to be validated and improved; nevertheless they can extend and complement experimental measurements. In this paper the wall film thickness for impinging sprays was investigated by evaluating the heat transfer across a temperature controlled wall. In fact, heat transfer is significantly affected by the wall film thickness, and both experiments and simulations were carried out to correlate the wall temperature variations and film height. The numerical simulations were carried out using the STAR-CD and the KIVA-3V, rel. 2, codes.
Technical Paper

Effects of Multiple Injections on Engine-Out Emission Levels Including Particulate Mass from an HSDI Diesel Engine

2007-04-16
2007-01-0910
The effects of multiple injections on engine-out emissions from a high-speed direct injection (HSDI) diesel engine were investigated in a series of experiments using a single cylinder research engine. Injection sequences in which the main injection was split into two, three and four pulses were tested and the resulting emissions (NOx, CO HC and particulate matter), torque and cylinder pressures were compared to those obtained with single injections. Together with the number of injections, the effects of varying the dwell time were also investigated. It was found that dividing the main injection into two parts lowered the engine-out particulate and CO emissions and increased fuel efficiency. However, it also resulted in increased NOx emissions.
Technical Paper

Development of a Model Scale Heat Exchanger for Wind Tunnel Models of Road Vehicles

2008-04-14
2008-01-0097
During the development of the aerodynamic properties of fore coming road vehicles down scaled models are often used in the initial phase. However, if scale models are to be utilised even further in the aerodynamic development they have to include geometrical representatives of most of the components found in the real vehicle. As the cooling package is one of the biggest single generators of aerodynamic drag the heat exchangers are essential to include in a wind tunnel model. However, due mainly to limitations in manufacturing techniques it is complicated to make a down scaled heat exchanger and instead functional dummy heat exchangers have to be developed for scaled wind tunnel models. In this work a Computational Fluid Dynamics (CFD) code has been used to show that it is important that the simplified heat exchanger model has to be of comparable size to that of the full scale unit.
Technical Paper

Turbulent Flame Speed Closure Model: Further Development and Implementation for 3-D Simulation of Combustion in SI Engine

1998-10-19
982613
A Turbulent Flame Speed Closure Model is modified and implemented into the FIRE code for use in 3D computations of combustion in an SI-engine. The modifications are done to account for mixture inhomogeneity, and mixture compression through the dependency of local equivalence ratio, pressure and temperature on the chemical time scale and a global reaction time scale. The model is also subjected to further evaluation against experimental data, covering different mixture and turbulence conditions. The combustion process in a 4-valve pentroof combustion chamber is simulated and heat release rates and spatial flame distribution are evaluated against experimental data. The computations show good agreement with the experiments. The model has proven to be a robust and time effective simulation tool with good predictive ability.
Technical Paper

Reducing Pressure Fluctuations at High Loads by Means of Charge Stratification in HCCI Combustion with Negative Valve Overlap

2009-06-15
2009-01-1785
Future demands for improvements in the fuel economy of gasoline passenger car engines will require the development and implementation of advanced combustion strategies, to replace, or combine with the conventional spark ignition strategy. One possible strategy is homogeneous charge compression ignition (HCCI) achieved using negative valve overlap (NVO). However, several issues need to be addressed before this combustion strategy can be fully implemented in a production vehicle, one being to increase the upper load limit. One constraint at high loads is the combustion becoming too rapid, leading to excessive pressure-rise rates and large pressure fluctuations (ringing), causing noise. In this work, efforts were made to reduce these pressure fluctuations by using a late injection during the later part of the compression. A more appropriate acronym than HCCI for such combustion is SCCI (Stratified Charge Compression Ignition).
Technical Paper

An Experimental Investigation of Spray-Wall Interaction of Diesel Sprays

2009-04-20
2009-01-0842
Wall wetting can occur irrespective of combustion concept in diesel engines, e.g. during the compression stroke. This action has been related to engine-out emissions in different ways, and an experimental investigation of impinging diesel sprays is thus made for a standard diesel fuel and a two-component model fuel (IDEA). The experiment was performed at conditions corresponding to those found during the compression stroke in a heavy duty diesel engine. The spray characteristics of two fuels were measured using two different optical methods: a Phase Doppler Particle Analyzer (PDPA) and high-speed imaging. A temperature controlled wall equipped with rapid, coaxial thermocouples was used to record the change in surface temperature from the heat transfer of the impinging sprays.
Technical Paper

Location of the First Auto-Ignition Sites for Two HCCI Systems in a Direct Injection Engine

2004-03-08
2004-01-0564
To elucidate the processes controlling the auto-ignition timing and overall combustion duration in homogeneous charge compression ignition (HCCI) engines, the distribution of the auto-ignition sites, in both space and time, was studied. The auto-ignition locations were investigated using optical diagnosis of HCCI combustion, based on laser induced fluorescence (LIF) measurements of formaldehyde in an optical engine with fully variable valve actuation. This engine was operated in two different modes of HCCI. In the first, auto-ignition temperatures were reached by heating the inlet air, while in the second, residual mass from the previous combustion cycle was trapped using a negative valve overlap. The fuel was introduced directly into the combustion chamber in both approaches. To complement these experiments, 3-D numerical modeling of the gas exchange and compression stroke events was done for both HCCI-generating approaches.
Technical Paper

Gasoline HCCI Modeling: An Engine Cycle Simulation Code with a Multi-Zone Combustion Model

2002-05-06
2002-01-1745
For the application to Gasoline Homogenous Charge Compression Ignition (HCCI) modeling, a multi-zone model was developed. For this purpose, the detailed-chemistry code SENKIN from the CHEMKIN library was modified. In a previous paper, the authors explained how piston motion and a heat transfer model were implemented in the SENKIN code to make it applicable to engine modeling. The single-zone model developed was successfully implemented in the engine cycle simulation code AVL BOOST™. A multi-zone model, including a crevice volume, a quench layer and multiple core zones, is introduced here. A temperature distribution specified over these zones gives this model a wider range of application than the single-zone model, since fuel efficiency, emissions and heat release can now be predicted more accurately. The SENKIN-BOOST multi-zone model predictions are compared with experimental data.
Technical Paper

The Effect of Knock on Heat Transfer in SI Engines

2002-03-04
2002-01-0238
Heat transfer to the walls of the combustion chamber is increased by engine knock. In this study the influence of knock onset and knock intensity on the heat flux is investigated by examining over 10 000 individual engine cycles with a varying degree of knock. The heat transfer to the walls was estimated by measuring the combustion chamber wall temperature in an SI engine under knocking conditions. The influence of the air-fuel ratio and the orientation of the oscillating cylinder pressure-relative to the combustion chamber wall-were also investigated. It was found that knock intensities above 0.2 Mpa influenced the heat flux. At knock intensities above 0.6 Mpa, the peak heat flux was 2.5 times higher than for a non-knocking cycle. The direction of the oscillations did not affect the heat transfer.
Technical Paper

The Effects of Multirow Nozzles on Diesel Combustion

2003-03-03
2003-01-0701
In a diesel engine, the combustion and emissions formation are governed by the spray formation and mixing processes. To meet the stringent emission legislations of the future, which will demand substantial reductions of NOX and particulate emissions from diesel engines, the spray and mixing processes play a major roll. Different fuel injection systems and injection strategies have been developed to achieve better performance and lower emissions from the diesel engine almost without investigating the influence of the injector nozzle orifices. A reduction in the nozzle orifice diameter is important for an increased mixing rate and formation of smaller droplets which is beneficial from emissions and fuel consumption point of view, as long as the local air-to-fuel ratio (AFR) is kept at a sufficiently lean level.
Technical Paper

Direct Gasoline Injection in the Negative Valve Overlap of a Homogeneous Charge Compression Ignition Engine

2003-05-19
2003-01-1854
An engine with variable valve timing was operated in homogeneous charge compression ignition (HCCI) mode. In two sets of experiments, the fuel was introduced directly into the combustion chamber using a split injection strategy. In the first set, lambda was varied while the fuel flow was constant. The second set consisted of experiments during which the fuel flow was altered and lambda was fixed. The results were evaluated using an engine simulation code with integrated detailed-chemistry. The auto-ignition temperature of the air-fuel mixture was reached when residual mass of the previous combustion cycle was captured using a negative valve overlap and compressed together with the fresh mixture charge inducted. When a pilot fuel amount was introduced in the combustion chamber before piston TDC, during the negative valve overlap, radicals were formed as well as intermediates and combustion took place during this overlap provided the mixture was lean.
Technical Paper

Axial Fan Performance Predictions in CFD, Comparison of MRF and Sliding Mesh with Experiments

2011-04-12
2011-01-0652
Underhood Thermal Management has become an important topic for the majority of automotive OEM's. To keep combustion engines cool and manage waste heat efficiently is an important part in the design of vehicles with low fuel consumption. To be able to predict cooling performance and underhood airflow with good precision within a virtual design process, it is of utmost importance to model and simulate the cooling fan efficiently and accurately, and this has turned out to be challenging. Simulating the cooling fan in a vehicle installation involves capturing complex fluid dynamic interaction between rotating blades and stationary objects in the vicinity of the fan. This interaction is a function of fan rotation rate, fan blade profile, upstream and downstream installation components. The flow is usually highly turbulent and small geometry details, like the distance between the blade tip and the fan shroud, have strong impact on the fan performance characteristics.
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