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As the length of the frontal structure of the minibus can't be as long as cars, some new methods have to be developed to maximum the effect of the energy absorption. In this paper, a step-by-step energy absorption method which based on reverse design was proposed. Two plates with different size and different thickness which can take part in the energy absorption step by step were added in each of the rectangular longitudinal beams. Finite element models were developed both for rectangular beam and minibus. Multi-body model was also developed for the restraint system. The validation of the rectangular beam model was done by sled test, and the minibus model was done by minibus crash test. The computational results matched well with the test results. Then, orthogonal experimental method was used to find the most effective parameters for the energy absorption. These parameters were optimized in the simulation of minibus crash.

In the intelligent airbag system, the detection accuracy of occupant position is the precondition and plays a vital role to control airbag detonation time and inflated strength during the crash. Through accurately analyzing the seat surface pressure distributions of different occupant sitting position and types, an occupant position recognition approach which purely uses occupant pressure distribution information measured by seat pressure sensors is presented with the method of Support Vector Machine. In the end, the distribution samples with different occupant sitting position and types are used to train and test the recognition approach, and the good validity and accuracy are shown in the experiments.

To help predict the injury responses of child pedestrians and occupants in traffic incidents, finite element (FE) modeling has become a common research tool. Until now, there was no whole-body FE model for 10-year-old (10 YO) children. This paper introduces the development of two 10 YO whole-body pediatric FE models (named CHARM-10) with a standing posture to represent a pedestrian and a seated posture to represent an occupant with sufficient anatomic details. The geometric data was obtained from medical images and the key dimensions were compared to literature data. Component-level sub-models were built and validated against experimental results of post mortem human subjects (PMHS). Most of these studies have been mostly published previously and briefly summarized in this paper. For the current study, focus was put on the late stage model development.

Child Restraint Systems (CRS), when used properly, can effectively avoid or reduce injury for children in motor vehicle crashes. To deal with the problems of the high rate of misuse of the CRS and submarining in frontal crashes when child occupants using traditional vehicle seat belts, a novel integrated child safety seat (ICSS) with a four-point seat belt and a ring-shaped lap belt was developed in this study. It is easy to operate and has lower rate of misuse. To study the protection performance of the newly developed ICSS in frontal crashes, a sled test and a series of simulations were conducted. The frontal impact sled test was conducted according to the European regulation ECE R44, which includes a Q6 anthropomorphic test device (ATD) and the impact velocity is 50 km/h. The simulation model included the ICSS model and the Q6 ATD model was developed in the MADYMO software, and the simulation model was validated by the sled test.

Researches on pedestrian protection have become a very important theme in automotive industry. Design for vehicle front-bumper system has proven rather essential and been extensively used to improve the vehicle performance of pedestrian protection. However, there are some limitations in the design of vehicle front-bumper system to meet a multiple-pedestrian impact conditions at the same time. In order to improve the vehicle performance of lower extremity and pelvis protection for pedestrian, a new type of front bumper airbag was developed. Firstly, based on European New Car Assessment Programme (Euro-NCAP), the Flexible Pedestrian Legform Impactor (Flex-PLI) to vehicle and Upper Pedestrian Legform Impactor (U-PLI) to vehicle impact tests are carried out to evaluate the pedestrian protection performance of the initial structure.

With the development of active safety technology, effort has gradually shifted to preventing or minimizing car crashes. Automatic Emergency Braking Technology (AEB) can avoid accidents by warning and even automatic braking, but there is a contradiction between the accompanying occupant out-of-position and traditional passive safety design. In addition, the 2025 version of C-NCAP plans to add neck injury assessment requirements for AEB [1]. In order to study the kinematic response of the occupant's neck under AEB, a neck finite element model with active muscle force is established in this paper. Firstly, the open-source THOR-50M neck geometric model is used for finite element discretization. Secondly, the neck FE model of THOR-50M is verified through the qualification procedure of the NHTSA standard. Thirdly, according to the geometric features of human neck muscles in Zygote Body database, the neck muscle parameters are preliminarily determined.

An autonomous emergency braking (AEB) system can detect emergency conditions using sensors (e.g., radar and camera) to automatically activate the braking actuator without driver input. However, during the hard braking phase, crash conditions for the restraint system can easily change (e.g., vehicle velocity and occupant position), causing an out-of-position (OOP) phenomenon, especially for unbelted occupants entering the airbag deployment range, which may lead to more severe injuries than in a normal position. A critical step in reducing the injury of unbelted occupants would be to design an AEB system while considering the effect of deployed airbags on the occupants. Thus far, few studies have paid attention to the compatibility between AEB and airbag systems for unbelted occupants. This study aims to provide a method that combines AEB and airbag systems to explore the potential injury reduction capabilities for unbelted occupants.

In order to provide an improved countermeasure for occupant protection, a new type of active reversible preload seatbelt (ARPS) is presented in this paper. The ARPS is capable of protecting occupants by reducing injuries during frontal collisions. ARPS retracts seatbelt webbing by activating an electric motor attached to the seatbelt retractor. FCW (Forward Collision Warning) and LDW (Lane Departure Warning) provide signals as a trigger to activate the electric motor to retract the seatbelt webbing, thus making the occupant restraint system work more effectively in a crash. It also helps reduce occupant’s forward movement during impact process via braking. Four important factors such as preload force, preload velocity and the length and timing of webbing retraction play influential roles in performance of the ARPS. This paper focuses on studying preload performance of ARPS under various test conditions to investigate effects of the aforementioned factors.

Rattle noise as an error state of cabin noise in vehicles has become an important topic both in research and application. In engineering, the commonly used method to evaluate and detect rattle issues is greatly dependent on experts’ personal auditory perception. People judge a noise simply as “loud” and “not loud” or “qualified” and “unqualified.” A more objective method needs to be developed to eliminate the randomness of subjective evaluation. In this paper, a rig test of the seatbelt retractors was performed, and simulated random excitation was applied to the test samples through the MB vibration test bench in a semi-anechoic chamber. The rattle noises were recorded by HEAD SQuadriga II. Various methods were employed to identify and assess the severity of rattle noise on seatbelt retractors.

Due to the variation of compartment design and occupant’s posture in self-driving cars, there is a new and major challenge for occupant protection. In particular, the studies on occupant restraint systems used in the self-driving car have been significantly delayed compared to the development of the autonomous technologies. In this paper, a numerical study was conducted to investigate the effectiveness of three typical restraint systems on the driver protection in three different scenarios.

The hippocampus plays a crucial role in brain function and is one of the important areas of concern in closed head injury. Hippocampal injury is related to a variety of factors including the strength of mechanical load, animal age, and helmet material. To investigate the order of these factors on hippocampal injury, a three-factor, three-level experimental protocol was established using the L9(34) orthogonal table. A closed head injury experiment regarding impact strength (0.3MPa, 0.5MPa, 0.7MPa), rat age (eight- week-old, ten-week-old, twelve-week-old), and helmet material (steel, plastic, rubber) were achieved by striking the rat's head with a pneumatic-driven impactor. The number of hippocampal CA3 cells was used as an evaluation indicator. The contribution of factors to the indicators and the confidence level were obtained by analysis of variance.

Diffuse Axonal Injury (DAI) is the most common type of traumatic brain injury, and it is associated with the linear and rotational accelerations resulting from head impacts, which often occurs in traffic related and sports accidents. To investigate the degree of influence of linear and rotational acceleration on DAI, a two-factor, two-level rat head impact experimental protocol involving linear and rotational acceleration was established using the L4(23) orthogonal table in this paper. Following the protocol, rats head was injured and diffusion tensor imaging (DTI) was performed at 24h post-injury to obtain the whole brain DAI injury, and the fractional anisotropy (FA) value of the corpus callosum was selected as the evaluation indicator. Using analysis of variance, the sum of squared deviations for the evaluation indicators was calculated to determine the degree of influence of linear acceleration and rotational acceleration on DAI. The results show that, 1.