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Journal Article

Double Compression Expansion Engine Concepts: A Path to High Efficiency

2015-04-14
2015-01-1260
Internal combustion engine (ICE) fuel efficiency is a balance between good indicated efficiency and mechanical efficiency. High indicated efficiency is reached with a very diluted air/fuel-mixture and high load resulting in high peak cylinder pressure (PCP). On the other hand, high mechanical efficiency is obtained with very low peak cylinder pressure as the piston rings and bearings can be made with less friction. This paper presents studies of a combustion engine which consists of a two stage compression and expansion cycle. By splitting the engine into two different cycles, high-pressure (HP) and low-pressure (LP) cycles respectively, it is possible to reach high levels of both indicated and mechanical efficiency simultaneously. The HP cycle is designed similar to today's turbo-charged diesel engine but with an even higher boost pressure, resulting in high PCP. To cope with high PCP, the engine needs to be rigid.
Technical Paper

HCCI Operating Range in a Turbo-charged Multi Cylinder Engine with VVT and Spray-Guided DI

2009-04-20
2009-01-0494
Homogenous charge compression ignition (HCCI) has been identified as a promising way to increase the efficiency of the spark-ignited engine, while maintaining low emissions. The challenge with HCCI combustion is excessive pressure rise rate, quantified here with Ringing Intensity. Turbocharging enables increased dilution of the charge and thus a reduction of the Ringing Intensity. The engine used is an SI four cylinder base with 2.2L displacement and is equipped with a turbocharger. Combustion phasing control is achieved with individual intake/ exhaust cam phasing. Fuel injection with spray guided design is used. Cycle resolved combustion state is monitored and used for controlling the engine either in closed or open loop where balancing of cylinder to cylinder variations has to be done to run the engine at high HCCI load. When load is increased the NOx levels rise, the engine is then run in stoichiometric HCCI mode to be able to use a simple three-way catalyst.
Technical Paper

HCCI Heat Release Data for Combustion Simulation, Based on Results from a Turbocharged Multi Cylinder Engine

2010-05-05
2010-01-1490
When simulating homogenous charge compression ignition or HCCI using one-dimensional models it is important to have the right combustion parameters. When operating in HCCI the heat release parameters will have a high influence on the simulation result due to the rapid combustion rate, especially if the engine is turbocharged. In this paper an extensive testing data base is used for showing the combustion data from a turbocharged engine operating in HCCI mode. The experimental data cover a wide range, which span from 1000 rpm to 3000 rpm and engine loads between 100 kPa up to over 600 kPa indicated mean effective pressure in this engine speed range. The combustion data presented are: used combustion timing, combustion duration and heat release rate. The combustion timing follows the load and a trend line is presented that is used for engine simulation. The combustion duration in time is fairly constant at different load and engine speeds for the chosen combustion timings here.
Technical Paper

An Advanced Internal Combustion Engine Concept for Low Emissions and High Efficiency from Idle to Max Load Using Gasoline Partially Premixed Combustion

2010-10-25
2010-01-2198
A Scania 13 1 engine modified for single cylinder operations was run using nine fuels in the boiling point range of gasoline, but very different octane number, together with PRF20 and MK1-diesel. The eleven fuels were tested in a load sweep between 5 and 26 bar gross IMEP at 1250 rpm and also at idle (2.5 bar IMEP, 600 rpm). The boost level was proportional to the load while the inlet temperature was held constant at 303 K. For each fuel the load sweep was terminated if the ignitibility limit was reached. A lower load limit of 15 and 10 bar gross IMEP was found with fuels having an octane number range of 93-100 and 80-89 respectively, while fuels with an octane number below 70 were able to run through the whole load range including idle. A careful selection of boost pressure and EGR in the previously specified load range allowed achieving a gross indicated efficiency between 52 and 55% while NOx ranged between 0.1 and 0.5 g/kWh.
Technical Paper

Effects of EGR and Intake Pressure on PPC of Conventional Diesel, Gasoline and Ethanol in a Heavy Duty Diesel Engine

2013-10-14
2013-01-2702
Partially Premixed Combustion (PPC) has the potential of simultaneously providing high engine efficiency and low emissions. Previous research has shown that with proper combination of Exhaust-Gas Recirculation (EGR) and Air-Fuel equivalence ratio, it is possible to reduce engine-out emissions while still keeping the engine efficiency high. In this paper, the effect of changes in intake pressure (boost) and EGR fraction on PPC engine performance (e.g. ignition delay, burn duration, maximum pressure rise rate) and emissions (carbon monoxide (CO), unburned hydrocarbon (UHC), soot and NOX) was investigated in a single-cylinder, heavy-duty diesel engine. Swedish diesel fuel (MK1), RON 69 gasoline fuel and 99.5 vol% ethanol were tested. Fixed fueling rate and single injection strategy were employed.
Technical Paper

Potential ESC Performance of a Multi-Cylinder Heavy Duty PPC Truck Engine: System Simulations based on Single Cylinder Experiments

2013-04-08
2013-01-0268
Partially Premixed Combustion (PPC) has demonstrated remarkably high gross indicated engine efficiencies combined with very low engine out emissions. The PPC concept relies on heavy boosting combined with dilution and partial premixing of the charge. The latter is usually achieved with high EGR rates and a separation of the fuel injection from the combustion event. Since more of the produced heat is used for work rather than being wasted with the exhaust gases, concerns have been raised regarding whether it is possible to achieve the required boosting pressures and EGR rates throughout the typical operating regime of a heavy duty (HD) diesel engine through turbocharging only. If supercharging would be required its cost in terms of work would mean a substantial loss of the gain in brake efficiencies of the PPC engine over current HD diesel engines.
Technical Paper

Transition from HCCI to PPC Combustion by Means of Start of Injection

2015-09-01
2015-01-1790
Partially premixed combustion (PPC) is a promising way to achieve high efficiency and low engine-out emissions simultaneously in a heavy-duty engine. Compared to Homogeneous Charge Compression Ignition (HCCI), it can be controlled by injection events and much lower HC and CO emissions can be achieved. This work focuses on the transition from HCCI to PPC and combustion and emissions characteristics during the process are investigated. Injection strategies, EGR and boost pressure were the main parameters used to present the corresponding effect during the transition.
Technical Paper

Numerical Optimization of Compression Ratio for a PPC Engine running on Methanol

2019-12-19
2019-01-2168
Partially premixed combustion (PPC) has shown to produce high gross indicated efficiencies while yielding lower pollutant emissions, such as oxides of nitrogen and soot, than conventional diesel combustion. Gasoline fuels with a research octane number (RON) of 60-70 have been proposed as optimal for PPC as they balance the trade-off between ensuring good combustion stability at low engine loads and avoiding excessive peak pressure rise rates at high loads. However, measures have to be taken when optimizing the engine operating parameters to avoid soot emissions. In contrast, methanol has a much lower propensity for soot formation. However, due to a higher RON of methanol the required intake temperature is higher for the same engine compression ratio to ensure auto-ignition at an appropriate timing. Increasing the compression ratio allows a lower intake temperature and improves combustion stability as well as engine brake efficiency.
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