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Experimental tests were performed on the modified Polar-II pedestrian dummy lower extremity components to evaluate their biofidelity in lateral impact loading corresponding to a 40 km/h pedestrian-car collision. The bending moment-angle response from a newly developed knee joint, dynamically loaded in four-point valgus bending, was compared against previously published postmortem human subject (PMHS) response corridors. In addition to the stiffness characteristics of the knee joint, individual ligament forces were also recorded during the bending tests. The evaluated force-relative elongation response of the medial collateral ligament (MCL) in the new knee was compared against PMHS data on MCL tensile stiffness. Lower extremity long bones developed for improved anthropometrical accuracy and deformability were dynamically loaded in latero-medial three-point bending.

Previous full-scale pedestrian impact experiments using post-mortem human surrogates (PMHS) and sled-mounted vehicle bucks have shown that vehicle shape relative to pedestrian anthropometry may influence pedestrian kinematics and injury mechanisms. While a parametric study examining these factors could elucidate the complex relationships that govern pedestrian kinematics, it would be impractical with PMHS tests due to the relative expense involved in performing numerous experiments on subjects with varying anthropometry. Finite element (FE) modeling represents a more feasible approach since numerous experiments can be conducted with a fraction of the expense. However, there have been no studies to date depicting kinematic validation of a human pedestrian FE model in full-scale collisions using different vehicle and pedestrian geometries. Therefore, this study used an FE model of the Polar-II pedestrian dummy that was previously validated against full-scale test data.

Two post-mortem human subjects were subjected to dynamic, non-injurious (up to 20% chest deflection) anterior shoulder belt loading at 0.5 m/s and 0.9 m/s loading rates. The human surrogates were mounted to a stationary apparatus that supported the spine and shoulder in a configuration comparable to that achieved in a 48 km/h sled test at the time of maximum chest deformation. A hydraulically driven shoulder belt was used to load the anterior thorax which was instrumented with a load cell for measuring reaction force and uniaxial strain gages at the 4th and 8th ribs. In addition, the deformation of the chest was measured using a 16- camera Vicon 3D motion capture system. In order to investigate the chest deformation pattern and ribcage loading in greater detail, a human finite element (FE) model of the thorax was used to simulate the tests.

This investigation explored THOR's force-deflection response to upper abdomen/lower ribcage steering wheel rim impacts in comparison to the Hybrid III and cadaver test subjects. The stationary subjects were impacted by a ballasted surrogate wheel propelled at 4 m/s, a test condition designed to approximate the upper abdomen impacting a steering wheel rim in a frontal crash. Both the standard THOR and the Hybrid III crash dummies were substantially stiffer than the cadavers. Removing THOR's torso skin and foam from the upper abdomen and replacing the standard Hybrid III abdomen with a prototype gel-filled unit produced force-deflection results that were more similar to the cadavers. THOR offers advantages over the Hybrid III because of its ability to measure abdominal deflection. THOR, with modification, would be a useful instrument with which to assess the crashworthiness of steering assemblies and restraint systems in frontal crashes.

This paper presents an analysis of the displacement measurement of the Hybrid III 50th percentile male dummy chest in quasistatic and dynamic loading environments. In this dummy, the sternal chest deformation is typically characterized using a sliding chest potentiometer, originally designed to measure inward deflection in the central axis of the dummy chest. Loading environments that include other modes of deformation, such as lateral translations or rotations, can create a displacement vector that is not aligned with this sensitive axis. To demonstrate this, the dummy chest was loaded quasistatically and dynamically in a series of tests. A string potentiometer array, with the capability to monitor additional deflection modes, was used to supplement the measurement of the chest slider.

This paper presents a parametric study that utilized the CVS/ATB multi-body simulation program to investigate the interaction of the hand and wrist with a door handgrip during side air bag loading. The goal was to quantify the relative severity of various hand and handgrip positions as a guide in the selection of a test matrix for laboratory testing. The air bag was represented as a multi-body system of ellipsoidal surfaces that were created to simulate a prototype seat-mounted thorax side air bag. All simulations were set in a similar static test environment as used in corresponding dummy and cadaver side air bag testing. The occupant mass and geometric properties were based on a 5th percentile female occupant in order to represent a high-risk segment of the adult population. The upper extremity model consisted of wrist and forearm rotations that were based on human volunteer data.

This paper presents a load distribution-specific viscoelastic structural characterization of the Hybrid III 50th percentile male anthropomorphic test dummy thorax. The dummy is positioned supine on a high-speed material testing machine and ramp-and-hold tests are performed using a distributed load, a hub load, and a diagonal belt load applied to the anterior thorax of the dummy. The force-deflection response is shown to be linear viscoelastic for all loading conditions when the internal dummy instrumentation is used to measure chest deflection. When an externally measured displacement (i.e., a measurement that includes the superficial skin material) is used for the characterization, a quasilinear viscoelastic characterization is necessary. Linear and quasilinear viscoelastic model coefficients are presented for all three loading conditions.

Crash test dummies rely on biomechanical data from cadaver studies to biofidelically reproduce loading and predict injury. Unfortunately, it is difficult to obtain equivalent measurements of leg loading in a dummy and a cadaver, particularly for bending moments. A methodology is presented here to implant load cells in the tibia and fibula while minimally altering the functional anatomy of the two bones. The location and orientation of the load cells can be measured in all six degrees of freedom from post-test radiographs. Equations are given to transform tibial and fibular load cell measurements from a cadaver or dummy to a common leg coordinate frame so that test data can be meaningfully compared.

Although filter class specifications have been defined for most anthropomorphic test devices, no recommendation exists for the instrumented upper extremity. A three-part study was performed to determine the best channel filter class (CFC) to use for the instrumented upper extremity. By analyzing frequency content of signals from accelerometers and load cells, filtering data through three of the four possible CFC's to compare effects on the signals, and performing an injury comparison between cadaver data and the filtered load cell data, CFC 600 was chosen and recommended as the optimum filter class to use for upper extremity testing.

The widespread implementation of air bags has increased the incidence of upper extremity injuries in the automotive crash environment. The first step in reducing these injuries is to determine applicable upper extremity injury criteria. The purpose of this paper is to develop injury risk functions for the fifth percentile female forearm, humerus, wrist, and elbow. Injury tolerance data for each anatomical region were gathered from experiments with controlled impact loading of disarticulated small female cadaver upper extremities. This technique allowed for the applied load to be directly quantified. All data were mass scaled to the fifth percentile female. In order to develop the risk functions, the logit distribution was integrated for the uncensored data, while logistic regression and generalized estimating equations statistical analysis techniques were used for censored data.

This paper compares restrained Hybrid III and THOR thoracic kinematics and cadaver injury outcome in 30° oblique frontal and in full frontal sled tests. Peak shoulder belt tension, the primary source of chest loading, changed by less than four percent and peak chest resultant acceleration changed by less than 10% over the 30° range tested. Thoracic kinematics were likewise insensitive to the direction of the collision vector, though they were markedly different between the two dummies. Mid-sternal Hybrid III chest deflection, measured by the standard sternal potentiometer and by supplemental internal string potentiometers, was slightly lower (∼10%) in the oblique tests, but the oblique tests produced a negligible increase in lateral movement of the sternum. In an attempt to understand the biofidelity of these dummy responses, a series of 30-km/h human cadaver tests having several collision vectors (0°, 15°, 30°, 45°) was analyzed.

Given the quantity and severity of head injuries to pedestrians in vehicle-to-pedestrian collisions, human pedestrian finite element models and pedestrian dummies must possess a biofidelic head/neck response to accurately reproduce head-strike kinematics and kinetics. Full-scale pedestrian impact experiments were performed on post-mortem human surrogates (PMHS) using a mid-sized sport utility vehicle and a small sedan. Kinematics of the head and torso were obtained with a six-degree-of-freedom (6DOF) cube, which contained three orthogonally mounted linear accelerometers and three angular rate sensors. The goal of the current study was to present a methodology for analyzing the data obtained from the sensors on each cube, and to use the kinematics data to calculate spatial trajectories, as well as linear velocities and angular accelerations of the head and T1 vertebra.

Previous studies utilizing the Polar-II pedestrian dummy have suggested the need for a more biofidelic pelvis design in order to improve the overall dummy response kinematics. The current Polar-II dummy pelvis is a rigid steel structure. A preliminary version of a modified deformable pelvis equipped with sensors for measuring internal deflection and load has been designed. The goal of this study was to assess the biofidelity of these two pelves in full-scale tests with the Polar-II dummy that mimic lateral pelvic impact tests on PMHS (post-mortem human subjects) reported in the literature. The force - time, deflection - time, and force - deflection histories were compared to new PMHS response corridors determined using a normalization technique. In all tests with both pelves, the initial response (i.e., the first 3 ms to 5 ms following initial dummy - impactor contact) appeared to be totally determined by the mechanical behavior of the flesh.

The complexity of vehicle-pedestrian collisions necessitates extensive validation of pedestrian computational models. While body components can be individually simulated, overall validation of human pedestrian models requires full-scale testing with post mortem human surrogates (PMHS). This paper presents the development of a full-scale pedestrian impact test plan and experimental design that will be used to perform PMHS tests to validate human pedestrian models. The test plan and experimental design is developed based on the analysis of a combination of literature review, multi-body modeling, and epidemiologic studies. The proposed system has proven effective in testing an anthropometrically correct rescue dummy in multiple instances. The success of these tests suggests the potential for success in a full-scale pedestrian impact test using a PMHS.

Child restraint head padding is designed for the child's comfort under normal use. Under vehicle crash conditions, however, the padding in a rear facing child restraint may not be designed to sufficiently absorb impact energy. The objective of this paper is to evaluate the effects of various head padding conditions in rear facing child restraints in frontal impacts. Five sled tests were performed to measure the response of a CRABI 12 month dummy to different padding conditions in a rear facing child restraint. Static loading tests were performed on the padding materials. Results show that using padding of low stiffness increases head acceleration and HIC15 values.

Current standards and test devices for pedestrian safety are developed using results from impact tests where inertial considerations have dominated and the vehicle pedestrian loading environment has not been properly replicated. When controlled tests have been conducted to evaluate the biofidelity of anthropometric test devices, current designs have faired poorly. The objective of the current study was to develop dynamic force-deflection and moment-deflection response corridors for the 50th percentile adult male thigh and leg subjected to non-midpoint 3-point bending at rates characteristic of the vehicle-pedestrian loading environment. Six thigh and eight leg specimens were harvested from eight adult male human cadavers and ramped to failure in dynamic 3-point bending in the latero-medial direction.

Current crash dummy biofidelity standards include the estimated effects of tensing the muscles of the thorax. This study reviewed the decision to incorporate muscle tensing by examining relevant past studies and by using an existing mathematical model of thoracic impacts. The study finds evidence that muscle tensing effects are less pronounced than implied by the biofidelity standard response corridors, that the response corridors were improperly modified to include tensing effects, and that tensing of other body regions, such as extremity bracing, may have a much greater effect on the response and injury potential than tensing of only the thoracic musculature. Based on these findings, it is recommended that muscle tensing should be eliminated from thoracic biofidelity requirements until there is sufficient information regarding multi-region muscle tensing response and the capability to incorporate this new data into a crash dummy.

Curvature-based contour measurement devices with discrete curvature measurement gauges are widely used for the measurement of dynamic thoracic contours in both dummy and cadaveric automobile sled testing. Such devices include the chestband used to determine local thoracic contours at several rib levels for evaluation of injury parameters in dummy and cadaveric subjects. The use of these devices involves integration of local curvatures to obtain position data, and often incorporates several approximations, including a quasi-continuous approximation of discrete measured curvatures. By comparing a reference and a calculated position profile, this study analyzes the error in local positions induced from several sources. The first source of error is the measurement of curvatures at discrete locations, typically with 2.5 - 5.0 cm curvature gauge spacing.

The correct restraint for children, age 4-10 years, is a booster seat restrained by the vehicle's seat belt system. The goal of this study is to investigate the effects of misuse of the restraint system by varying initial seat belt slack and to investigate the effects of modern countermeasures, like force limiting belts and pretensioners, on the injury risk of young children. A multi-body model of a Hybrid III 6-year old dummy positioned in a booster seat and restrained by the car seat belt was developed using MADYMO and validated using sled tests. As anticipated, adding initial slack resulted in higher peak accelerations and to an increase in forces and moments in the neck, both factors increasing the injury risk significantly. The countermeasures pretensioning and force limiting prove to be useful in lowering peak values but a high risk of injury persists. A combination of pretension and force limiting provides the safest restraint for this setup.

A recent study of U.S. crash data has shown that children 0-23 months of age in forward-facing child restraint systems (FFCRS) are 76% more likely to be seriously injured in comparison to children in rear-facing child restraint systems (RFCRS). Motivated by the epidemiological data, seven sled tests of dummies in child seats were performed at the University of Virginia using a crash pulse similar to FMVSS 213 test conditions. The tests showed an advantage for RFCRS; however, real-world crashes include a great deal of variability among factors that may affect the relative performance of FFCRS and RFCRS. Therefore, this research developed MADYMO computational models of these tests and varied several real-world parameters. These models used ellipsoid models of Q-series child dummies and facet surface models of American- and Swedish- style convertible child restraints (CRS).