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A study of automotive seating comfort and related design factors was conducted, utilizing subjective techniques of seat comfort assessment and objective measures of the seat/subject interaction. Eight male subjects evaluated four different test seats during a short-term seating session and throughout a three-hour driving simulation. For the latter, subjects operated a static laboratory driving simulator, performing body-area discomfort evaluations at thirty-minute intervals. Cross-modality matching (CMM), a subjective assessment technique in which a stimulus is rated by matching to the level of another stimulus, was used during the long-term driving simulation to evaluate discomfort. Subject posture, muscle activity in the lower back and abdomen, and pressure levels at key support locations on the seat were monitored. In addition, a sonic digitizing system was used to record seat indentation contours and to characterize the subjects' spinal contours.

SAE Recommended Practice J941 describes the eyellipse, a statistical representation of driver eye locations, that is used to facilitate design decisions regarding vehicle interiors, including the display locations, mirror placement, and headspace requirements. Eye-position data collected recently at University of Michigan Transportation Research Institute (UMTRI) suggest that the SAE J941 practice could be improved. SAE J941 currently uses the SgRP location, seat-track travel (L23), and design seatback angle (L40) as inputs to the eyellipse model. However, UMTRI data show that the characteristics of empirical eyellipses can be predicted more accurately using seat height, steering-wheel position, and seat-track rise. A series of UMTRI studies collected eye-location data from groups of 50 to 120 drivers with statures spanning over 97 percent of the U.S. population. Data were collected in thirty-three vehicles that represent a wide range of vehicle geometry.

PHASE I - A containment fixture was designed and manufactured to stabilize and preload isolated human pelves within a DYNATUP™ Drop Tower during simulated automotive side impact. The fixture was utilized during thirteen parametric tests aimed at determining boundary conditions which simulate inertial properties of whole cadavers during impacts of the isolated human pelvis. The resulting pelvic injuries (i.e., fractures) ranged from no fracture to complex acetabular fracture. These injuries were sustained with drop masses of 14.2-25.2 kg and impact velocities of 4.1-6.4 m/s. Peak force, measured during impact, ranged from 2.0-8.2 kN. PHASE II - Phrase II studies used nine additional human pelves to explored pelvis stiffness and pubis symphysis mobility under lateral impact to the greater trochanter. The containment device designed and tested in Phase I was utilized to stabilize and compressively preload the specimens during impact.

A new approach to driver seat-position modeling is presented. The equations of the Seating Accommodation Model (SAM) separately predict parameters of the distributions of male and female fore/aft seat position in a given vehicle. These distributions are used together to predict specific percentiles of the combined male-and-female seat-position distribution. The effects of vehicle parameters-seat height, steering-wheel-to-accelerator pedal distance, seat-cushion angle, and transmission type-are reflected in the prediction of mean seat position. The mean and standard deviation of driver population stature are included in the prediction for the mean and standard deviation of the seat-position distribution, respectively. SAM represents a new, more flexible approach to predicting fore/aft seat-position distributions for any driver population in passenger vehicles. Model performance is good, even at percentiles in the tails of the distribution.

Injuries to the thorax and abdomen comprise a significant percentage of all occupant injuries in motor vehicle accidents. While the percentage of internal chest injuries is reduced for restrained front-seat occupants in frontal crashes, serious skeletal chest injuries and abdominal injuries can still result from interaction with steering wheels and restraint systems. This paper describes the design and performance of prototype components for the chest, abdomen, spine, and shoulders of the Hybrid III dummy that are under development to improve the capability of the Hybrid III frontal crash dummy with regard to restraint-system interaction and injury-sensing capability.

This study was initiated to evaluate the performance of the SAE J826 3-D manikin in seats that span a range of cushion firmness and contour levels. The manikin measures of H-point location, seatback angle, and seatpan angle (measured using a modified-manikin procedure) are compared with the human measures of hip-joint-center (HJC) location, torso angle, and thigh angle for forty drivers. The results indicate that the manikin H-point provides a reasonably consistent, though somewhat offset, measure of driver HJC location for the range of seats tested. This study found that seats with the same manikin-measured seatback angle produce different occupant torso angles. The data also suggest that for a given vehicle seat, the manikin-measured seatback angle can be used to predict the change in torso angle produced by adjusting the seatback inclination.

A method has been developed to identify and document the locations of rib fractures from two-dimensional CT images obtained from occupants of crashes investigated in the Crash Injury Research Engineering Network (CIREN). The location of each rib fracture includes the vertical location by rib number (1 through 12), the lateral location by side of the thorax (inboard and outboard), and the circumferential location by five 36-degree segments relative to the sternum and spine. The latter include anterior, anterior-lateral, lateral, posterior-lateral, and posterior regions. 3D reconstructed images of the whole ribcage created from the 2D CT images using Voxar software are used to help identify fractures and their rib number. A geometric method for consistently locating each fracture circumferentially is described.

Human tolerance data have been acquired gradually over the past 25 years and are available for several body regions. There is now sufficient information to design restraint systems which can prevent serious injuries to the user and which have low injury-causing potential. This paper reviews recent research on injury mechanisms and injury tolerance. Most of the research was aimed at solving problems in automotive safety systems. Specific tolerance data for the following body regions are presented: head, chest, spine and lower extremities.

Twelve unembalmed human cadavers were tested for lower abdominal injury tolerance and mechanical response. The impacts were in an anterior-to-posterior direction and the level of impact was primarily in the lower abdomen at the L3 level of the lumbar spine. The impactor mass was either 32 kg or 64 kg. The impactor face was a 25 mm diameter aluminum bar, with the long axis of the bar parallel to the width of the cadaver body. In this paper, mechanical response is presented in terms of force-time and penetration-time histories, and force vs. abdominal penetration cross-plots. Injury tolerance is described in terms of post-impact necropsy findings and AIS ratings. Based on our studies, the lower abdomen of the unembalmed human cadaver is much less stiff than is suggested by previous research, and the stiffness is velocity and mass dependent, as is suggested by the correlation coefficients presented in this paper. Force-time history and force-penetration response corridors are presented.

Recent research in the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program has led to the development of a new method for automobile driver posture prediction, known as the Cascade Model. The Cascade Model uses a sequential series of regression functions and inverse kinematics to predict automobile occupant posture. This paper presents an alternative method for driver posture prediction using data-guided kinematic optimization. The within-subject conditional distributions of joint angles are used to infer the internal cost functions that guide tradeoffs between joints in adapting to different vehicle configurations. The predictions from the two models are compared to in-vehicle driving postures.

A new method of predicting automobile occupant posture is presented. The Cascade Prediction Model approach combines multiple independent predictions of key postural degrees of freedom with inverse kinematics guided by data-based heuristics. The new model, based on posture data collected in laboratory mockups and validated using data from actual vehicles, produces accurate posture predictions for a wide range of passenger car interior geometries. Inputs to the model include vehicle package dimensions, seat characteristics, and occupant anthropometry. The Cascade Prediction Model was developed to provide accurate posture prediction for use with any human CAD model, and is applicable to many vehicle design and safety assessment applications.

The ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) manikin provides new capabilities for vehicle and seat measurement while maintaining continuity with previous practices. This paper describes how the manikin is used in the development of new designs, the audit verification of build, and in benchmarking competitive vehicles and seats. The measurement procedures are discussed in detail, along with the seat and package dimensions that are associated with the new tool.

The primary objective of the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program was to develop a new generation of the SAE J826 H-point manikin. The new ASPECT manikin builds on the long-term success of the H-point manikin while adding new measurement capability and improved ease of use. The ASPECT manikin features an articulated torso linkage to measure lumbar support prominence; new contours based on human subject data; a new weighting scheme; lightweight, supplemental thigh, leg, and shoe segments; and a simpler, user-friendly installation procedure. This paper describes the new manikin in detail, including the rationale and motivation for the design features. The ASPECT manikin maintains continuity with the current SAE J826 H-point manikin in important areas while providing substantial new measurement capability.

Aortic injuries during blunt thoracic impacts can lead to life threatening hemorrhagic shock and potential exsanguination. Experimental approaches designed to study the mechanism of aortic rupture such as the testing of cadavers is not only expensive and time consuming, but has also been relatively unsuccessful. The objective of this study was to develop a computer model and to use it to predict modes of loading that are most likely to produce aortic ruptures. Previously, a 3D finite element model of the human thorax was developed and validated against data obtained from lateral pendulum tests. The model included a detailed description of the heart, lungs, rib cage, sternum, spine, diaphragm, major blood vessels and intercostal muscles. However, the aorta was modeled as a hollow tube using shell elements with no fluid within, and its material properties were assumed to be linear and isotropic.

A new prototype pregnant abdomen for the Hybrid III small-female ATD is being developed and has been evaluated in a series of component and whole-dummy tests. The new abdomen uses a fluid-filled silicone-rubber bladder to represent the human uterus at 30-weeks gestation, and incorporates anthropometry based on measurements of pregnant women in an automotive driving posture. The response of the new pregnant abdomen to rigid-bar, belt, and close-proximity airbag loading closely matches the human cadaver response, which is thought to be representative to the response of the pregnant abdomen. In the current prototype, known as MAMA-2B (Maternal Anthropomorphic Measurement Apparatus, version 2B), the risk of adverse fetal outcome is determined by measuring the peak anterior pressure within the fluid-filled bladder.

Lateral impact testing has been performed on the shoulder, thorax, abdomen and pelvis of human cadavers by several investigators. The impacts have either been whole body impacts in sled tests or pendulum type impacts to the separate regions. Based on the forces produced in these tests and the accompanying injury, initial recommendations can be made on force-tolerance and padding tolerance to the various regions of the human body in side impact. The pelvis has the highest force tolerance, followed by the shoulder, abdomen and thorax. Padding crush strength tolerance based on these forces and estimated contact areas are presented. This information is of practical importance to engineers who design door interior trim for side impact safety.

Seventeen Heidelberg type cadaveric side impact sled tests, two sled-to-sled tests, and forty-four pendulum tests have been conducted at Wayne State University, to determine human responses and tolerances in lateral collisions. This paper describes the development of a simplified finite element model of a human occupant in a side impact configuration to simulate those cadaveric experiments. The twelve ribs were modeled by shell elements. The visceral contents were modeled as an elastic solid accompanied by an array of discrete dampers. Bone condition factors were obtained after autopsy to provide material properties for the model. The major parameters used for comparison are contact forces at the level of shoulder, thorax, abdomen and pelvis, lateral accelerations of ribs 4 and 8 and of T12, thoracic compression and injury functions V*C, TTI and ASA.

The biomechanical behavior of 4-point seat belt systems was investigated through MADYMO modeling, dummy tests and post mortem human subject tests. This study was conducted to assess the effect of 4-point seat belts on the risk of thoracic injury in frontal impacts, to evaluate the ability to prevent submarining under the lap belt using 4-point seat belts, and to examine whether 4-point belts may induce injuries not typically observed with 3-point seat belts. The performance of two types of 4-point seat belts was compared with that of a pretensioned, load-limited, 3-point seat belt. A 3-point belt with an extra shoulder belt that “crisscrossed” the chest (X4) appeared to add constraint to the torso and increased chest deflection and injury risk. Harness style shoulder belts (V4) loaded the body in a different biomechanical manner than 3-point and X4 belts.

Previous studies have hypothesized that the shoulder may be used to absorb some impact energy and reduce chest injury due to side impacts. Before this hypothesis can be tested, a good understanding of the injury mechanisms and the kinematics of the shoulder is critical for occupant protection in side impact. However, existing crash dummies and numerical models are not designed to reproduce the kinematics and kinetics of the human shoulder. The purpose of this study was to develop a finite element model of the human shoulder in order to achieve a deeper understanding of the injury mechanisms and the kinematics of the shoulder in side impact. Basic anthropometric data of the human shoulder used to develop the skeletal and muscular portions of this model were taken from commercial data packages. The shoulder model included three bones (the humerus, scapula and clavicle) and major ligaments and muscles around the shoulder.

This study was conducted to resolve discrepancies and fill in gaps in the biomechanical impact response of the human abdomen to frontal impact loading. Three types of abdominal loading were studied: rigid-bar impacts, seatbelt loading, and close-proximity (out-of-position) airbag deployments. Eleven rigid-bar free-back tests were performed into the mid and upper abdomens of unembalmed instrumented human cadavers using nominal impact speeds of 6 and 9 m/s. Seven fixed-back rigid-bar tests were also conducted at 3, 6, and 9 m/s using one cadaver to examine the effects of body mass, spinal flexion, and repeated testing. Load-penetration corridors were developed and compared to those previously established by other researchers. Six seatbelt tests were conducted using three cadavers and a peak-loading rate of 3 m/s. The seatbelt loading tests were designed to maximize belt/abdomen interaction and were not necessarily representative of real-world crashes.