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Materials Degradation in Mechanical Design: Wear, Corrosion, Fatigue, and Their Interactions Web Course RePlay

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Materials degradation from environmental conditions is a common factor that will often occur in mechanical equipment used in every type of environment. These processes can frequently materialize in unpredicted and harmful ways, especially when they interact and lead to early component damage or failure. Captured from five, two-hour sessions, this course summarizes the mechanisms that cause materials and mechanical components to degrade in service through exposure to deleterious mechanical and environmental conditions.

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Aluminum Metallurgy

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There are a wide variety of wrought aluminum alloys, each developed to provide specific properties. Getting the strength participants need in an aluminum alloy requires knowledge of the effects of alloy composition, cold-working, and heat treating on aluminum metallurgy and properties. A good understanding of how aluminum alloys behave and what can be done to modify their properties is critical for being more productive and profitable. The course takes about one hour to complete and consists of one module and a final exam. Also, quizzes and problems provide participants opportunities to apply the concepts taught.

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Cybersecurity in the Energy Sector

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Anatomy and examples of cyberattacks on industrial control systems (ICS) and critical infrastructures (CI): In this course you will understand the importance of cybersecurity for Critical Infrastructure and you will know typical attack vectors, vulnerabilities and defense strategies. Introduction to IT security management systems (ISMS) for CI: In this course you will know the relevant legal background of ISMS and European regulatory and you will understand their impact on your organization. You will get an overview how to set up an ISMS for the Energy Sector.

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Advanced GD&T Competencies: Profile of a Surface Web Course RePlay

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While the topic of profile is covered in a basic Geometric Dimensioning & Tolerancing (GD&T) course, those discussions often ignore the variations allowed with these symbols that enable them to be used in complex ways. This advanced web course will clarify the proper use of the profile tolerances in GD&T and uncover the nuances of these two symbols. Since the profile of a surface is arguably the most powerful GD&T symbol, its full potential will be explored. It can be used to control size, form, orientation, and location and its relationship to datums can be varied.

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FEA Beyond Basics: Thermal Analysis Web Course RePlay

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Finite Element Analysis (FEA) is a powerful and well recognized tool used in the analysis of heat transfer problems. However, FEA can only analyze solid bodies and, by necessity thermal analysis with FEA is limited to conductive heat transfer. The other two types of heat transfer: convection and radiation must by approximated by boundary conditions. Modeling all three mechanisms of heat transfer without arbitrary assumption requires a combined use of FEA and Computational Fluid Dynamics (CFD).

Training / Education

Advanced GD&T Competencies: Datum Usage Web Course RePlay

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While the basics of datums are covered in a standard Geometric Dimensioning & Tolerancing (GD&T) course, those discussions often overlook the variations that enable datums to be used in complex ways. This advanced course will detail the proper use of datums, showing their full potential to make your drawings as effective as possible. Most people who use GD&T are familiar with traditional datums derived from flat surfaces, and have adequate knowledge of the principle of establishing 3-2-1 contact points.

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Foundations for Implementing Root Cause Analysis

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Effective problem solving isn't just a quality function, and it's not just for operations or engineering. Effective problem solving is a valuable skill set needed throughout an organization. By working through a plausible scenario, you'll assess your own problem-solving skills and experience how tempting it is to jump to solutions or try to fix the problem without investigating and understanding all the underlying causes. Though sometimes effective in the short-term, jumping to solutions can be unreliable, wasting time, money, and effort.

Training / Education

Tolerance Stack-up Fundamentals Web Course RePlay

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Analysis of tolerance stacks varies widely. This web course introduces the basic tools to create a common methodology for tolerance stack-ups, and ensure seamless documentation. Participants will create 1-D tolerance stacks for parts and assemblies that use geometric dimensioning and tolerancing using a tolerance stack spreadsheet. This simple, manual spreadsheet method produces an easily interpreted and checked documentation trail, and is easily adaptable to common electronic spreadsheet programs. Multiple examples will be provided to assist engineers in applying tolerance stack-up fundamentals to Y14.5 issues.

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Introduction to Design Review Based on Failure Modes (DRBFM) Web Course RePlay

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This course will explain all phases of the DRBFM methodology and provide details on how to accomplish the specific steps. With the Design Review Based on Failure Modes (DRBFM) and Design Review Based on Test Results (DRBTR) Process Guidebook that is bundled with the course, the instructor will provide specific information on each step. Formats, examples, notes and homework slides will be used to illustrate the defined steps of the new SAE J2886 DRBFM Recommended Practice. Similarities in content between DRBFM and FMEA will be discussed, however the focus will be on conducting DRBFM methodology.

Training / Education

Additive Manufacturing Bundle

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Many companies are starting to recognize the benefits additive manufacturing (AM) offers in terms of speed, simplicity, reliability, and cost. Additive manufacturing is a process in which a three-dimensional computer model design s built into a physical object by joining thin layers of material. AM is a versatile field that encompasses a variety of methods, materials, and applications. The one-hour courses in this bundle explain the fundamental concepts of additive manufacturing, including the main principles behind AM and the safety precautions to take during the process.

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FEA Beyond Basics: Nonlinear Analysis Web Course RePlay

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Finite Element Analysis (FEA) has been an indispensable tool for design simulation for several decades but this wide spread use has been limited to simple types of analyses. Relatively recently, more advanced analyses have given easy-to-use interfaces enabling design engineers to simulate problems formerly reserved for analysts. FEA Beyond Basics targets the FEA users who wish to explore those advanced analysis capabilities. It will demonstrate how to move past the ubiquitous linear structural analysis and solve structural nonlinear problems characterized by nonlinear material, large displacements, buckling or nonlinear connectors.

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Fundamentals of Geometric Dimensioning & Tolerancing (GD&T) Web Course RePlay

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Geometric dimensioning and tolerancing (GD&T) is used as a symbolic way of showing specific tolerances on drawings. GD&T is a valuable tool that effectively communicates the design intent to manufacturing and inspection. It is governed by the technical standard ASME Y14.5-2018 (recently revised from the 2009 edition).

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Vibration Analysis Using Finite Element Analysis (FEA) Web Course RePlay

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This six-session course introduces vibration analysis performed with Finite Element Analysis (FEA). By considering time-dependent loads and inertial and damping effects, vibration analysis allows for a more in-depth product simulation thus reducing product development cost and time. The course reviews basic concepts of vibration analysis and illustrates how they are implemented in FEA to simulate product behavior. The most common types of vibration analysis such as modal, time response, and frequency response will be covered. The textbook, Engineering Analysis with SolidWorks® Simulation, by Paul Kurowski, is recommended reading.

Training / Education

Managing Cybersecurity Risks Using ISO/SAE 21434

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Applying the new ISO/SAE 21434 Standard? This introductory course outlines the methods specified to assess cybersecurity risk to a road vehicle product in the context of ISO/SAE 21434. This risk-based methodology is a modular component of additional topics in the standard and a necessary concept to comprehend. Managing Cybersecurity Risks Using ISO/SAE 21434 explains the methods and logic behind the standard and focuses on risk assessment as a basic principle that must be applied in all other areas of 21434.

Training / Education

IATF 16949:2016 Overview

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IATF 16949:2016 is a technical specification for the automotive sector quality management systems, developed by the International Automotive Task Force (IATF), aimed at harmonizing the different supply chain assessment and certification systems worldwide. The IATF 16949:2016 standard incorporates applicable automotive customer-specific requirements and is a supplement to ISO 9000/9001:2015 requirements for automotive production and relevant service part organizations. 

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IATF 16949:2016 Standard Training

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IATF 16949:2016 is a technical specification for the automotive sector quality management systems, developed by the International Automotive Task Force (IATF), aimed at harmonizing the different supply chain assessment and certification systems worldwide. The IATF 16949:2016 standard incorporates applicable automotive customer-specific requirements and is a supplement to ISO 9000/9001:2015 requirements for automotive production and relevant service part organizations. 

Training / Education

Battery Management Connection and Control

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Introduction to Power Electronic Converters: In this course, you will learn why we need power converters. We will discuss the basic principles of power conversion and you will receive a brief overview of the various types of power converters. You will learn how to recognize different voltage, current, and power levels, as well as the AC or DC character of electrical power, through examples of common, present-day electrical applications. Power conversion and efficiency in battery systems: In this course, you will be taken into the lab to get acquainted with power conversion principles and efficiency measurements.

Training / Education

Managing Energy Data: Advanced Analytics

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Introduction to Managing Energy Data: The Internet of Things (IoT) revolution (eg. the vast spread of smart meters worldwide) is generating massive amounts of energy data, drastically transforming the sector and current energy systems. This digital transformation gives rise to more intelligent ways of managing energy and brings about opportunities for energy companies to improve their business models and services. This course contains a brief introduction to the topics presented in the course, from smart meters and smart metering data to data science.

Training / Education

Understanding Energy Storage: The Battery Revolution

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This course discusses energy storage technologies, such as batteries, and how they affect the future of the transportation and power sectors. Specifically, it will explore why energy storage is important and how the battery revolution is already underway. The course will also examine the benefits of using battery energy storage for industrial products – underground mining – and mobility. The course mostly focuses on lithium-ion batteries.

Training / Education

Introduction to Weibull Solution Methods

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Weibull Analysis is the starting point for solving most issues related to product reliability, maintainability, supportability, quality, safety, test planning, and cost control. Weibull Analysis is popular worldwide as the best method for modeling and predicting variability and failure of designs, products, and systems. Instructor Wes Fulton will provide a solid overview of Weibull Solution Methods including an explanation of 16 additional Weibull Analysis capabilities, or Weibull Extensions.