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Standard

Liquid Leak Tightness Standards for EVBattery Packs Recommended Practice

2022-03-28
WIP
J3277/1
This Recommended Practice proposes test practices to evaluate the Water Leak Tightness of Propulsion Battery Packs that emulates the equivalent results of IEC 60529 to an IPX7 level applying the Selected Equivalent Channel (EC) per SAE J3277 and provide guidelines for proper tooling design, validation, and leak test procedure. This practice is in consideration of the design limitation of some battery packs while utilizing applicable common air or tracer gas leak tightness technologies.
Standard

Megawatt Charging System for Electric Vehicles

2021-12-15
WIP
J3271
This document describes the megawatt-level DC charging system requirements for couplers/inlets, cables, cooling, communication and interoperability. The intended application is for commercial vehicles with larger battery packs requiring higher charging rates for moderate dwell time. A simplified analog safety signaling approach is used for connection-detection to guarantee de-energized state for unmated couplers with superimposed high speed data for EVSE-EV charging control and other value added services.
Standard

Ambient Temperature Fixed Orifice Fueling

2016-11-21
WIP
J2601/4
SAE J#### establishes the protocol and process limits for hydrogen fueling of light duty vehicles when the fuel delivery temperature is not pre-cooled, so called “ambient fueling” designated by Table 1 of SAE J2601-2014. These process limits (including the fuel delivery temperature, the maximum fuel flow rate, the rate of pressure increase and the ending pressure) are affected by factors such as ambient temperature, fuel delivery temperature and initial pressure in the vehicle’s compressed hydrogen storage system. SAE J#### establishes standard fueling protocols based on a series of design cases representing fueling system engineering categories. These categories are intended to provide performance targets which allow decreasing fueling times relative to the most simple design case. Similar to the table and formula based approaches of SAE J2601-2014, this approach establishes a minimum performance criteria leaving open options for innovation to decrease fueling times.
Standard

Constant Speed Aerodynamic Procedure for Heavy Vehicles

2017-09-25
WIP
J3156
Develop and document an aerodynamic constant speed procedure for heavy vehicles that can accurately calculate the aerodynamic performance through the typical expected yaw angles during operation at highway speeds.
Standard

Techniques for measuring the properties of lithium and lithium-ion battery anode active materials.

2017-10-18
WIP
J3159
This SAE RP provides a set of test methods and practices for the characterization of the properties of lithium battery anode active materials. Lithium battery anode active materials can be grouped in one of the following categories: lithium intercalation materials (including graphite, Li4Ti5O12); lithium alloying materials (including Sn, Si compounds/composites); lithium deposition materials (lithium metal). For the purposes of this document, material properties will be examined for particulate anode active materials (graphite, Li4TiO5, Sn compounds, Si compounds) and for metallic films (lithium metal). It is not within the scope of this document to establish criteria for the test results, as this is usually established between the vendor and customer It is not within the scope of this document to examine the electrochemical properties of anode materials since these are influenced by electrode design.
Standard

Contamination definition for Fuel Tank Inerting Systems

2016-02-01
WIP
AIR6374
The scope of this document is to provide a guidance of the common contamination types and their concentrations in order to size FTIS components and characterize its performance on generic commercial aircraft.
Standard

FZG Test Review

2017-02-28
WIP
AIR6919
Over the past several years the FZG A/8.3/90 test method has been used to evaluate current qualified aviation lubricants. The results of the effort have been summarized in this document as a historical reference to document the findings made from the committee.
Standard

Seals and Wipers for Mechanical and Electromechanical Actuators

2021-04-29
WIP
AIR7379
The purpose of this AIR is to provide a comprehensive description document that displays various examples of low pressure seals and wipers utilized within mechanical and electromechanical actuators. The document is intended as an overview for those specifying or designing actuators in order to compare existing solutions as reference for implementation.
Standard

TECHNIQUES FOR SUSPECT/COUNTERFEIT EEE PARTS DETECTION BY RADIATED ELECTROMAGNETIC EMISSION (REME) ANALYSIS TEST METHODS

2016-05-16
WIP
AS6171/14
The intent of this document is to define the methodology for suspect/counterfeit parts inspection using REME Analysis. The purpose of REME Analysis for suspect counterfeit part inspection is to detect misrepresentation or tampering of a part. REME Analysis can also potentially detect unintentional damage to the part resulting from improper removal of the part from assemblies, exposure to electrostatic discharge, exposure to radiation outside of acceptable limits (ionizing or high-power electromagnetic), or degradation. Improper removal of part from assemblies may include, but is not limited to, prolonged elevated temperature exposure during desoldering operations or mechanical stresses during removal. Degradation may include, but is not limited to, prolonged burn-in/testing, exposure to out-of-specification environmental conditions, or use outside of expected electrical tolerances.
Standard

AS6171 TECHNIQUES FOR SUSPECT/COUNTERFEIT EEE PART PACKAGING DETECTION BY VARIOUS TEST METHODS

2016-02-03
WIP
AS6171/15
Non-conformance and now Suspect counterfeit packaging represents a hazard to electrostatic discharge (ESD) sensitive devices or components through cross contamination during transport and storage while generating high voltage discharges to ESD sensitive devices during in shipping, the inspection process, handling and manufacturing. Several aerospace related issues involve long-term storage supplier non-conformance with antistatic foams, antistatic bubble, antistatic pink poly, vacuum formed antistatic polymers, Type I moisture barrier bags and Type III static shielding bags have posed issues. The late John Kolyer, Ph.D. (Boeing, Ret.) and Ray Gompf, P.E., Ph.D. (NASA-KSC, Ret.) were advocates in the utilization of a formalized physical testing material qualification process. Today, however, prime contractors and CMs rely heavily upon a visual inspection process for ESD packaging materials.
Standard

Technique for Suspect/Counterfeit EEE Parts Detection by Laser Scanning Microscopy (LSM) and Confocal Laser Scanning Microscopy (CLSM) Test Methods

2015-12-17
WIP
AS6171/17
This document defines capabilities and limitations of LSM and CLSM as they pertain to suspect/counterfeit EEE part detection. Additionally, this document outlines requirements associated with the application of LSM and CLSM including: operator training, sample preparation, various imaging techniques, data interpretation, calibration, and reporting of test results. This test method is primarily directed to analyses performed in the visible to near infrared range (approximately 400nm to 1100nm). The Test Laboratory shall be accredited to ISO/IEC 17025 to perform the LSM and CLSM Test Methods as defined in this standard. The Test Laboratory shall indicate in the ISO/IEC 17025 Scope statement, the specific method being accredited to: Option 1: All AS6171/17 Test Methods, or Option 2: All AS6171/17 Test Methods except CLSM. If SAE AS6171/17 is invoked in the contract, the base document, AS6171 General Requirements shall also apply.
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