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Safe and sensitive Sensor fusion is the latest data sharing scheme for improving the performance of safety systems. BMW counts down to 1 Series The company's latest entry in the premium compact segment comes to market with rear-wheel drive, 50:50 weight distribution, and longitudinally mounted engines headlined by a powerful turbodiesel. Chevrolet re-engineers Corvette Although the new C6 is shorter and narrower than its predecessor, engineers wanted "more power, more passion, more precision" for the two-seat sportscar. 2005 Honda Odyssey The completely re-engineered model features new technologies from the inside out related to safety, performance, and entertainment. Chrsyler 300 / Dodge Magnum The "it" vehicles for the 2005 model year feature advanced technologies such as cylinder deactivation to go along with Hemi power and distinctive styling. Ford makes space for family vehicles Volvo donates its P2 platform for the new Ford Five Hundred, Freestyle, and Mercury Montego.

Like a rolling home Suppliers are helping automakers engineer vehicles that allow passengers to bring along the comforts of home. Focusing on distraction An explosion of new features, functions poses challenges for safety. Performance goes green With record-high fuel prices and CO2 concerns providing the impetus, automakers are developing more fun-to-drive cars with an eye towards efficiency. GM re-engineers pickips More refined ride, higher-quality interiors, and greater efficiency are some of the highlights of the 2007 models. Jeep takes on tough terrain For 2007, the brand's iconic Wrangler is engineered to be more rugged off-road and more refined on it. Audi updates TT theme The second-generation rendition is bigger, more powerful, and uses a subtle metals mix and match. Vantage: as Aston to the core A common platform strategy is a vital element of the company's design and manufacturing flexibility.

Little parts, big challenges Connectors and chip packages must meet a broad range of requirements in automotive electronic systems. Beyond SOS The telematics business is diversifying as today's providers grow their capabilities. Fuel for thought The demand for clean, renewable energy is driving research into different sources of fuel and new, more flexible engine technologies. Network topology will be key SAE 100 Future look: From the perspective of a global supplier of automotive manufacturing technology, especially in the area of machine control, Siemens views the issue of network topology as the key driver for the future. Driving to global, speaking the same language SAE 100 Future look: Globalization is an essential strategy for success in the automotive industry. The power of turbocharging SAE 100 Future look: Today, more than 50% of all newly registered passenger cars in Europe are turbodiesels.

CO2 changing focus The global economic crisis could trigger novel engineering solutions and the need for comprehensive testing. ZEVs, fuel cells, and high-tech engines Only 10% of cars on Europe's roads by 2020 may be zero-emissions vehicles, but Mercedes-Benz is supporting future ZEV and other advanced technologies with an undiminished R&D budget. Warning signs Design and engineering lead-time tightening may be strangling innovative thinking, says Royal College of Art's Harrow. The decade ahead Renault anticipates that a majority of its powertrains will be downsized to the 0.9- to 1.2-L range and that electric cars will appeal to 30% of the buying public. Automatic for the people Automatic-shifting dual-clutch transmissions are poised to grab share from traditional transmissions thanks to their combination of efficiency and convenience.

Gearing EVs for greater efficiency Ingear, an innovative 2-speed transmission born in Canada, aims to unlock electric-vehicle performance and efficiency. Built-in Google vehicle apps arrive Android Automotive OS opens the door, cautiously, for third-party developers. Riding on air: Activated carbon aims at autos An old piece of science is set to bring new applications across the mobility spectrum. Allison builds a testing powerhouse Allison Transmission's new Vehicle Environmental Test center in Indianapolis is open for business for external and in-house customers alike. The VET has everything vehicle development teams need to improve testing efficiencies. Editorial The EVs are coming. Now what?

High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.

Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf

Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.

A new Opel-Vauxhall emerges Opel-Vauxhall CEO Nick Reilly is confident of the potential of electric vehicles. Volvo technology enters new era The deal transferring Volvo's ownerhip to the Zhejiang Geely Holding Group is expected to be sealed before the fourth quarter of the year, offering a lower cost base that could see Volvo sales up from about 390,000 this year to a million by 2016. Time for more consultations Lotus Engineering's new director, Dr. Robert Hentschel, thinks hard and often, especially about electric bicycles in China, building bridges to the future, extended-range hybrids, and vehicle links to the infrastructure. Aston Martin rides out the recession The company is relying on a combination of its flexible VH vehicle architecture, a small-car partnership with Toyota, and component multitasking to see it into the future.

Shifting gears smoothly Richard E. Kleine, a 30-year veteran of Cummins Inc. and former SAE Commercial Vehicle VP, seeks continuity over change as he moves into the driver's seat of SAE International. Top new engines AEI editors highlight the most significant internal-combustion powerplants of the new year and beyond. Riding on in-wheel motors Researchers analyze passive concepts and new mechatronic suspension systems to ensure vehicle comfort and safety when using in-wheel motors with different torque requirements.

Top new engines AEI editors highlight the most significant powerplants of the new year and beyond. Ferrari V8 The new 4.5-L engine for the 458 Italia challenges turbo units on power and specific output. Ford V6 Significant changes to the Duratec 37 for the 2011 Mustang result in Camaro-beating power with 30-mpg efficiency. Hyundai 2.4 Theta II GDI The company revs output of its four-cylinder family with its first application of gasoline direct injection. Porsche Turbo flat six Direct injection and special dry-sump lubrication boost power and torque of the latest 911 Turbo powerhouse. Toyota V10 Nine years in development by Toyota and Yamaha, the 9000-rpm engine for Lexus' new LFA supercar boasts an abundance of titanium and a unique counterbalancer system.

Raj Nair's world's-eye view Ford's new global product-development chief discusses engineering resources to meet Asia-Pacific growth, China's challenges, U.S. CAFE, and lightweighting full-size trucks. Raising the bar on SI engine efficiency Highly boosted gasoline engines with 13:1 compression ratio? BorgWarner is tackling gasoline-engine pumping losses and finding many fuel-efficiency benefits as a result. VP of Advanced Engine Engineering Chris Thomas reveals the methodology-and more. GE makes power play into automotive The iconic American conglomerate sees great potential in electric vehicles, helping utility customers upstream ensure reliable and efficient energy delivery for EV customers downstream, says GE's Mark Little. Hybrid-electrified Le Mans Audi and Toyota bring hybrid-electric racecars to the renowned 24-h race.

Light and mighty Finding innovative ways to reduce vehicle weight while maintaining vehicle safety will be key to achieving the 2025 fuel-economy target. Controllers bulk up to manage engine's intricacies Chips hold more memory and boost throughput to help improve fuel efficiency. Electric Renault also focused on internal combustion Already becoming known in Europe as the 'electric company,' Renault, together with Alliance partner Nissan, is determined to pursue EV solutions but in parallel with intensive ICE programs, says Philippe Klein, Renault's Vice President, Corporate Planning, Product Planning, and Programs. Volvo plugs into high technology The company may be on a high-technology roll with its new plug-in diesel hybrid and its shift to a maximum four-cylinder philosophy-with three-cylinder units likely, according to Peter Mertens, Senior Vice President of Research & Development.

BMW readies mainstream carbon-fiber vehicle structures for MY2014 The partnership with SGL Composites is already making parts for the 2014 BMW i3 and i8. AEI visited the pioneering U.S. carbon-fiber plant and witnessed a potential emerging challenger to aluminum for vehicle lightweighting. Driving a safety 'brake-through' As pressure grows for accident-free travel, EuroNCAP is pushing for widespread adoption of autonomous emergency braking (AEB) systems as a way to avoid accidents caused by late braking or braking with insufficient force. A history of leadership Ten years after completing his term on the SAE Board of Directors, Argonne National Laboratory's Donald G. Hillebrand takes on another role-2013 SAE President.

Global Viewpoints - Europe: Smartening up R&D As every aspect of automotive technology makes rapid advances, R&D becomes ever more complex and faces additional pressures on cost and time. In our annual report from Europe, we spoke to very senior executives about their R&D methods and the demanding criteria they face. LEDs light the way for SuperTruck A research team developed a group of low-energy; high-output LED lamps for forward lighting that could be retrofitted into the truck's current incandescent headlamp housing and lens. Plastic proliferation under the hood Plastic components continue to displace metal engine parts because of cost and weight advantages.

Engine boosting goes full bore Pumping more air into the cylinder is key to solving the CAFE puzzle, and engineers are hard at work figuring out the best ways to do it with turbocharger and supercharger innovation. Building a pathway for autonomous driving Existing safety systems will be augmented by onboard and external inputs; the biggest challenges will be designing the software that makes proper decisions without error and liability concerns. Steel in control Hyundai Steel develops a new 780-MPa grade of hot-rolled high-strength steel for application in a one-piece front lower control arm, displaying the potential for an 8% mass reduction.

A different automatic Developed in conjunction with BorgWarner, Volkswagen's DSG automatic six-speed gearbox is aimed at enthusiasts and has fuel consumption superior to a manual gearbox. Accident avoidance GM and Delphi are testing adaptive cruise control and collision-warning technologies in the hope of ultimately increasing driver awareness and reducing driving behaviors that can lead to accidents. Branding vehicle dynamics The use of active systems and common hardware across several vehicle platforms, with different calibrations and control algorithms, can offer variations in character and brand, according to Prodrive Automotive technology. The drive for improved dynamics For the new XJ, Mike Cross, Jaguar's Chief Engineer for Vehicle Integrity, and his team aimed to preserve the isolation and feel of the previous car, but instill the handling precision and steering accuracy of the S-Type.

The battle of the metals Engineers continue to improve the properties of metal and evolve manufacturing technologies to enable metals to maintain, or achieve more of, a competitive presence in vehicles. Global Concepts This second of two parts reviews some of the more significant vehicles from past year's motor shows and showcases trends in design and technology from the world's auotmakers. Good Vibrations AEI takes a look at what some companies are doing to improve vehicle NVH. Asia after the storm This final segment of AEI's three-part look at doing business in the digital age focuses on suppliers and OEMs in Asia. Producing fully dense PM parts A new process from PM Krupp Technologies Inc., F2, is suitable for producing fully dense parts that are too expensive to machine or cast, or that require the high strength, hardness, and durablity that conventional (low-density) powder metal cannot provide.

Valve controls Imagine a valve control system that is infinitely variable irrespective of engine speed and load. Impossible? Not according to Camcon Automotive's technical director Roger Stone, as Ian Adcock discovers Mother Nature knows best What can the automotive industry learn from nature when it comes to weight saving? Ryan Borroff has been finding out Building up the pressure Tony Lewis reports on the growing trend towards even higher line pressures in injection systems.

ETS Baja parts failure analysis: Geared for success When the ETS Baja team had to withdraw from the Baja Auburn 2012 event due to abnormal gear failure, an extensive analysis was required to ensure that problems of this nature would not surface again. After some serious investigation, the conclusion of almost 30 hours of research was unexpected and proved surprisingly simple. Body and soul rule at 2012 Formula SAE Months before the Formula SAE Michigan competition in May, teams were hashing out product development decisions. The end-game was presenting a racecar that had the right stuff for earning high points in the challenge's vehicle design evaluation as well as the acceleration, skid pad, endurance, and autocross dynamic performance events.