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A three-dimensional model for premixed- charge naturally-aspirated rotary engine combustion is used to identify combustion chamber geometries that could lead to increased indicated efficiency for a lean (equivalence ratio =0.75) natural gas/air mixture. Computations were made at two rpms (1800 and 3600) and two loads (approximately 345 Kpa and 620 Kpa indicated mean effective pressure). Six configurations were studied. The configuration that gave the highest indicated efficiency has a leading pocket with a leading deep recess, two spark plugs located circumferentially on the symmetry plane (one after the minor axis and the other before), a compression ratio of 9.5, and an anti-quench feature on the trailing flank.

Comparisons are discussed of computed and measured transient sprays from an air-assisted fuel injector. Although the measurements were extensive, they did not characterize fully the conditions at the nozzle exit which had to be obtained from a simple model of the flow within the injector. It is found that spray width, spray tip penetration, amount of spray found in the head vortex, and chamber fuel distribution are strong functions of the internal design of the fuel injector. Particularly important are the drop size distribution and the direction of the flow at the exit of the nozzle.

The objective of this study is to characterize the operation of an air-assisted fuel injector. This characterization involves four sets of tests: fuel and air flow calibration; instantaneous measurements of fuel and air solenoid signals, internal pressure in the injector, and poppet lift; photographs of the spray; and droplet sizing. The injector poppet was designed to form a spray of 80° included angle. Nitrogen, instead of air, was used to assist the injection of unleaded gasoline into steady, compressed nitrogen at room temperature. The following conditions were used: nominal fuel flow rates of 10, 20, and 30 mm3/injection; spray chamber pressures of 0.1, 0.169, and 0.445 MPa; and nominal injections per minute (IPM) of 1600 and 3000. Results showed a linear increase in total fuel mass supplied to the injector as fuel solenoid pulse width was increased, except at the highest IPM and chamber pressure when the total fuel mass tended to level off.

Recent measurements by of gas intake flows and exhaust pressure in a motored, ported, single-cylinder engine with strong swirl and roll have been used as boundary conditions to a three-dimensional, transient computer simulation of the flow within the cylinder. For each condition, the calculation is continued over several engine cycles until the periodic solution is obtained. The computed TDC tangential velocity and turbulence intensity are then compared with measured ones. A technique is described to evaluate scavenging efficiency, the fraction of charge that remains in the cylinder over later cycles and the degree of mixedness of fresh and residual charge. For this motored ported engine, it is found that the scavenging efficiency is very low (19.4% at 1200 RPM) and the inflow from the exhaust ports is very significant. For practical ported engines with combustion, the scavenging efficiency is much higher but the inflows from exhaust ports are still expected to be significant.

A three-dimensional model for a direct injection stratified-charge rotary engine has been employed to study two modifications to the pocket geometry of the engine. In one modification, a pocket is located towards the leading edge of the rotor and is shown to produce recirculation within the pocket and faster burning. In the second modification, a two pocket rotor with two injectors and two spark plugs is studied. It appears that this should result in better utilization of the chamber air. It also appears that both modifications rhould result in higher efficiency of the direct-injected stratifiedcharge rotary engine. However extensive computations are required before a final conclusion is reached and before specific recommendations can be made.

For practical, extensive 3-D computations for engine improvements, each physical submodel needs to be the simplest that is compatible with the accuracy of all other physical submodels and of the numerics. The addition of one progress variable controlled by one Arrhenius term is shown to be adequate to reproduce Diesel ignition delay in 2-D and 3-D computations. The rest of the model is that used for years by the authors to optimize combustion in reciprocating and rotary engines with premixed and non-premixed charges, including all of its model constants. This minimal Diesel autoignition submodel reproduces well trends and magnitudes of ignition delay versus chamber temperature and pressure. As in experiments, it is found that multiple ignition sources develop in rapid succession at various locations around the fuel spray after the first ignition event.

The exciplex fluorescence technique has been used to separately visualize liquid and vapor phase fuel in engines since its development by Melton. However, as a fluorescence technique it has the potential to be quantitative and the underlying assumptions have been outlined by Melton. An initial quantitative application of the TMPD/naphthalene system, based on these assumptions, applied to a hollow-cone spray in a two-stroke engine, indicated that it substantially over-estimates the concentration of fuel vapor about TDC. The reasons for the discrepancy were investigated and it was concluded that a major factor is the effect of temperature on the photophysics of the species involved. Thus the absorption spectra of the exciplex dopants were determined at temperatures up to 700 K. These experiments showed that the increase in absorption with temperature above 500 K is responsible for the failure of the earlier calibration.

Results are presented of two-dimensional computations of air-assist fuel injection into engines with bowl-in-piston and bowl-in-head, with and without swirl and for early and late injection but without combustion. The general finding is that swirl tends to destroy the head vortex of the air/fuel jet and results in a faster collapse of the spray cone toward its axis. Faster collapse is also promoted by high density of the chamber gas (e.g. late injection) and bowl-in-head design (limited availability of chamber gas around the spray, presence of walls and delayed influence of squish by the injector). With enhanced collapse, fuel-rich regions are formed around the axis and away from the injector. With reduced collapse, the radial distribution of the fuel is more uniform. Thus swirl tends to lead to both slower vaporization and richer vapor mixtures. Also, with strong swirl the rich mixtures tend to end up by the injector; without swirl, by the piston.

Results of experiments performed on a direct-injection two-stroke engine using an air-assisted injector are presented. Pressure measurements in both the engine cylinder and injector body coupled with backlit photographs of the spray provide a qualitative understanding of the spray dynamics from the oscillating poppet system. The temporal evolution of the spatial distribution of both liquid and vapor fuel were measured within the cylinder using the Exciplex technique with a new dopant which is suitable for tracing gasoline. However, a temperature dependence of the vapor phase fluorescence was found that limits the direct quantitative interpretation of the images. Investigation of a number of realizations of the vapor field at a time typical of ignition for a stratified-charge engine shows a high degree of cycle to cycle variability with some cycles exhibiting a high level of charge stratification.

Efforts are reported to reproduce the distribution of liquid and vapor fuel from a pulsating hollow-cone liquid-only injector measured by the planar exciplex technique within the head cup of a motored ported single-cylinder engine operated at 1600 rpm with high swirl and a squish ratio of 75%. The injector, cup and cylinder were coaxial. The measurements show that shortly after the beginning of the injection the maximum liquid and vapor fuel concentrations are along the axis but also that the spray achieves substantial radial and axial penetrations. The engine flowfield without injection had previously been characterized by LDV and PIV and so had been the injector and its spray in constant pressure environments so that little arbitrariness was left in reproducing the spray in the engine. Two spray models were used. In one the large drops produced by the break up of the liquid sheet were introduced into the numerical field at the injector exit nearly with the poppet seat angle.

A second effort is reported to reproduce the distribution of fuel from a pulsating hollow-cone liquid-only poppet injector measured by the planar exciplex technique within the head cup of a motored ported single-cylinder engine operated at 1600 rpm with high swirl and a squish ratio of 75%. The injector, cup and cylinder were coaxial. The engine flowfield without injection had previously been characterized by LDV and PIV and so had been the injector and its spray in constant pressure environments. In a previous effort, the injector was assume to generate drop and the computed collapse of the spray was found to be too slow. In this work, the injector is assumed to generate liquid sheets that change shape and produce drops from their leading edges and surfaces as they propagate through the gas.

In a previous study, the authors compared the fuel-air mixing characteristics of gas jets and sprays in Diesel engine environments in the absence of combustion. A three-dimensional model for flows and sprays was used. It was shown that mixing was slower in gas jets relative to fast-evaporating sprays. In this study, which is an extension of the previous one, the direct-injection of gasesous methane, gaseous tetradecane and liquid tetradecane are studied using the same three-dimensional model. This study concentrates on combustion. It is shown that the fuel-air mixing rate and hence the burning rate are initially slower with gas injection.

Simultaneous fuel distribution images (by shadowgraph and laser-induced fluorescence) and cylinder pressure measurements are reported for a combusting stratified-charge engine with a square cup in the head at 800 RPM and light load for two spark locations with and without swirl. Air-assisted direct-injection occurred from 130°-150° after bottom dead center (ABDC) and ignition was at 148° ABDC. The engine is ported and injection and combustion take place every 6th cycle. The complicated interaction of the squish, fuel/air jet, square cup, spark plug geometry and weak tumble gives rise to a weak crossflow toward the intake side of the engine with no swirl, but toward the exhaust side in the presence of strong swirl, skewing the spray slightly to that side.

Planar instantaneous fuel concentration measurements were made by laser-induced fluorescence of 3-pentanone in the spark gap just prior to ignition in a direct-injection spark-ignition engine operating at a light load, highly stratified condition. The distribution of the average equivalence ratio in a circle of 1.9 mm diameter centered on the spark plug showed that a large fraction of the cycles had an equivalence ratio below the lean limit, yet acceptable combustion was achieved in those cycles. Further, weak correlation was found between the local average equivalence ratio near the spark plug and the time required to achieved a 100 kPa pressure rise above the motoring pressure, as well as other parameters which characterize the early stages of combustion. The cause for this behavior is assessed to be mixture motion during the spark discharge which continually convects fresh mixture through the spark gap during breakdown.

Combustion in a divided-chamber, stratified-charge engine is considered and flame and pressure results obtained with a two-dimensional, unsteady model are compared with corresponding engine data. The model is applied to eight engine conditions differing in speed, load and size of the prechamber orifice. The model employs one overall chemical reaction rate, the k-ε representation of turbulence, and a wall heat loss proportional to the heat release. The computed results are shown to be in good agreement with the experimental ones in spite of the complexity of the problem and the early stages of detailed model validation studies. They are also shown to compare somewhat better than earlier ones obtained with an ad-hoc jet turbulence model. Both studies prove the importance of the prechamber jet to the overall combustion process for the particular engine investigated.

Through numerical solutions of appropriate two-dimensional unsteady conservation equations, it is found that transient laminar incompressible jets, turbulent incompressible jets and non-vaporizing and vaporizing sprays reach steady state around the back of their head vortices. Thus, for many applications, the stems of such transient jets can be considered in steady state and steady state information can be applied to large fractions of transient jets. Equations are given for the penetration rate of such jets. In particular, an equation is obtained for the penetration rate of the tip of sprays that compares favorably with measured ones. Also, scaling laws are reported that are obeyed by each of the three families of jets. Since the laws are somewhat different, no precise similarity exists among the three types of jet.

Atomization and full-cone sprays from single cylindrical orifices are considered. The following subjects are reviewed: the structure of the breakup region; the structure of the far field; modern models that, given the outcome of the breakup process, compute the steady and transient of sprays; some comparisons with detailed measurements; and some practical applications. The following conclusions are reached: the spray breakup and the development regions are the most relevant in engine applications; the inner structure of the breakup region is still largely unknown; two- and three-dimensional spray models are available but remain mostly untested, particularly in their vaporization and combustion components, in part because of a lack of accurate measurements in controlled engine-type environments; engine applications of such models are, nonetheless, recommended for very valuable learning, interpretative, and exploratory studies, but not for predictions.

A three-dimensional model for flows and combustion in reciprocating and rotary engines is applied to a direct-injection stratified-charge rotary engine to identify the main parameters that control its burning rate. It is concluded that the orientation of the six sprays of the main injector with respect to the air stream is important to enhance vaporization and the production of flammable mixture. In particular, no spray should be in the wake of any other spray. It was predicted that if such a condition is respected, the indicated efficiency would increase by some 6% at higher loads and 2% at lower loads. The computations led to the design of a new injector tip that has since yielded slightly better efficiency gains than predicted.

A three-dimensional combustion model of a direct-injection stratified-charge rotary engine is used to identify modifications that might lead to better indicated efficiency. The engine, which has a five-hole main injector and a pilot injector, is predicted to achieve better indicated efficiency if a two-hole ‘rabbit-ear’ pilot injector is used instead of its present single-hole pilot injector. This rabbit-ear arrangement is predicted to increase the surface area of the early flame (on account of better distribution of the fuel), and thereby result in an increased overall burning rate. Computations were made at high and low engine speeds and loads, encompassing the practical operating range. It is concluded that the modified pilot injector will increase indicated efficiency by about 5% within the computed operating range.

A recently developed laser Doppler velocimetry system for making two-point spatial correlation measurements of velocity fluctuations has been applied to the turbulent flow field of an IC engine. Fluctuation integral length scales have been measured within the clearance volume of a ported, single cylinder engine with a disc-shaped chamber and a compression ratio of 8.0. The engine was motored at 600 rpm and the engine flow field had a swirl ratio at top dead center of approximately 4. These measurements were made at the center of the clearance height at three-quarters of the cylinder radius. The integral length scale was found to reach a minimum of approximately one-fifth of the clearance height near IDC. Comparison of the results obtained using this technique with the integral length scales measured in engines by other authors using different methods gives agreement to within a factor of two.