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Technical Paper

Comparison of PMHS, WorldSID, and THOR-NT Responses in Simulated Far Side Impact

2007-10-29
2012-01-1537
Injury to the far side occupant has been demonstrated as a significant portion of the total trauma in side impacts. The objective of the study was to determine the response of PMHS in far side impact configurations, with and without generic countermeasures, and compare responses to the WorldSID and THOR dummies. A far side impact buck was designed for a sled test system that included a center console and three-point belt system. The buck allowed for additional options of generic countermeasures including shoulder or thorax plates or an inboard shoulder belt. The entire buck could be mounted on the sled in either a 90-degree (3-o'clock PDOF) or a 60-degree (2-o'clock PDOF) orientation. A total of 18 tests on six PMHS were done to characterize the far side impact environment at both low (11 km/h) and high (30 km/h) velocities. WorldSID and THOR-NT tests were completed in the same configurations to conduct matched-pair comparisons.
Journal Article

Design of a Dynamic Rollover Test System

2011-04-12
2011-01-1116
A dynamic rollover test system (DRoTS) capable of simulating rollover crashes in a laboratory was designed for research use at the University of Virginia. The goal of the current study is to describe the system's capabilities and specifications as well as to explore the limitations of the system's ability to simulate rollover crashes. The test apparatus was designed to permit simulation of a single roof-to-ground interaction of a rollover crash with the potential to be modified for evaluation of pre-roof contact occupant motion. Special considerations were made to permit testing of both dummies and post-mortem human surrogates in both production vehicles and a parametric test buck. DRoTS permits vertical translation, pitch, and roll of the test vehicle while constraining longitudinal and lateral translations and yaw. The study details the ranges of test parameters capable with the DRoTS and evaluates the limitations of the system relative to rollover crash conditions.
Technical Paper

Thoracic Response to Shoulder Belt Loading: Investigation of Chest Stiffness and Longitudinal Strain Pattern of Ribs

2009-04-20
2009-01-0384
Two post-mortem human subjects were subjected to dynamic, non-injurious (up to 20% chest deflection) anterior shoulder belt loading at 0.5 m/s and 0.9 m/s loading rates. The human surrogates were mounted to a stationary apparatus that supported the spine and shoulder in a configuration comparable to that achieved in a 48 km/h sled test at the time of maximum chest deformation. A hydraulically driven shoulder belt was used to load the anterior thorax which was instrumented with a load cell for measuring reaction force and uniaxial strain gages at the 4th and 8th ribs. In addition, the deformation of the chest was measured using a 16- camera Vicon 3D motion capture system. In order to investigate the chest deformation pattern and ribcage loading in greater detail, a human finite element (FE) model of the thorax was used to simulate the tests.
Technical Paper

Assessment of the Thor and Hybrid III Crash Dummies: Steering Wheel Rim Impacts to the Upper Abdomen

2004-03-08
2004-01-0310
This investigation explored THOR's force-deflection response to upper abdomen/lower ribcage steering wheel rim impacts in comparison to the Hybrid III and cadaver test subjects. The stationary subjects were impacted by a ballasted surrogate wheel propelled at 4 m/s, a test condition designed to approximate the upper abdomen impacting a steering wheel rim in a frontal crash. Both the standard THOR and the Hybrid III crash dummies were substantially stiffer than the cadavers. Removing THOR's torso skin and foam from the upper abdomen and replacing the standard Hybrid III abdomen with a prototype gel-filled unit produced force-deflection results that were more similar to the cadavers. THOR offers advantages over the Hybrid III because of its ability to measure abdominal deflection. THOR, with modification, would be a useful instrument with which to assess the crashworthiness of steering assemblies and restraint systems in frontal crashes.
Technical Paper

Development and Validation of a Finite Element Model of a Vehicle Occupant

2004-03-08
2004-01-0325
A finite element human model has been developed to simulate occupant behavior and to estimate injuries in real-world car crashes. The model represents an average adult male of the US population in a driving posture. Physical geometry, mechanical characteristics and joint structures were replicated as precise as possible. The total number of nodes and materials is around 67,000 and 1,000 respectively. Each part of the model was not only validated against human test data in the literature but also for realistic loading conditions. Additional tests were newly conducted to reproduce realistic loading to human subjects. A data set obtained in human volunteer tests was used for validating the neck part. The head-neck kinematics and responses in low-speed rear impacts were compared between the measured and calculated results. The validity of the lower extremity part was examined by comparing the tibia force in a foot impact between the test data and simulation results.
Technical Paper

Sled System Requirements for the Analysis of Side Impact Thoracic Injury Criteria and Occupant Protection

2001-03-05
2001-01-0721
This paper discusses struck-side occupant thoracic response to side-impact loading and the requirements of a sled system capable of reproducing the relevant motions of a laterally impacted vehicle. A simplified viscoelastic representation of a thorax is used to evaluate the effect of the door velocity-time profile on injury criteria and on the internal stress state of the thorax. Simulations using a prescribed door velocity-time profile (punch impact) are contrasted against simulations using a constant-velocity impact (Heidelberg-type impact). It is found that the stress distribution and magnitude within the thorax, in addition to the maximum thorax compression and viscous response, depend not only on the door-occupant closing velocity, but also on the shape of the door velocity-time profile throughout the time of contact with the occupant. A sled system capable of properly reproducing side-impact door and seat motion is described.
Technical Paper

Displacement Measurements in the Hybrid III Chest

2001-03-05
2001-01-0118
This paper presents an analysis of the displacement measurement of the Hybrid III 50th percentile male dummy chest in quasistatic and dynamic loading environments. In this dummy, the sternal chest deformation is typically characterized using a sliding chest potentiometer, originally designed to measure inward deflection in the central axis of the dummy chest. Loading environments that include other modes of deformation, such as lateral translations or rotations, can create a displacement vector that is not aligned with this sensitive axis. To demonstrate this, the dummy chest was loaded quasistatically and dynamically in a series of tests. A string potentiometer array, with the capability to monitor additional deflection modes, was used to supplement the measurement of the chest slider.
Technical Paper

Parametric study of side impact thoracic injury criteria using the MADYMO human body model

2001-06-04
2001-06-0182
This paper presents a computational study of the effects of three parameters on the resulting thoracic injury criteria in side impacts. The parameters evaluated are a) door velocity-time (V-t) profile, b) door interior padding modulus, and c) initial door-to-occupant offset. Regardless of pad modulus, initial offset, or the criterion used to assess injury, higher peak door velocity is shown to correspond with more severe injury. Injury outcome is not, however, found to be sensitive to the door velocity at the time of first occupant contact. A larger initial offset generally is found to result in lower injury, even when the larger offset results in a higher door velocity at occupant contact, because the increased offset results in contact later in the door V-t profile - closer to the point at which the door velocity begins to decrease. Cases of contradictory injury criteria trends are identified, particularly in response to changes in the pad modulus.
Technical Paper

Frequency Content Analysis and Filter Class Selection for the Small Female Instrumented Upper Extremity

2002-03-04
2002-01-0806
Although filter class specifications have been defined for most anthropomorphic test devices, no recommendation exists for the instrumented upper extremity. A three-part study was performed to determine the best channel filter class (CFC) to use for the instrumented upper extremity. By analyzing frequency content of signals from accelerometers and load cells, filtering data through three of the four possible CFC's to compare effects on the signals, and performing an injury comparison between cadaver data and the filtered load cell data, CFC 600 was chosen and recommended as the optimum filter class to use for upper extremity testing.
Technical Paper

Influence of Driver Input on the Touchdown Conditions and Risk of Rollover in Case of Steering Induced Soil-Trip Rollover Crashes

2016-04-05
2016-01-1514
Some rollover testing methodologies require specification of vehicle kinematic parameters including travel speed, vertical velocity, roll rate, and pitch angle, etc. at the initiation of vehicle to ground contact, which have been referred to as touchdown conditions. The complexity of the vehicle, as well as environmental and driving input characteristics make prediction of realistic touchdown conditions for rollover crashes, and moreover, identification of parameter sensitivities of these characteristics, is difficult and expensive without simulation tools. The goal of this study was to study the sensitivity of driver input on touchdown parameters and the risk of rollover in cases of steering-induced soil-tripped rollovers, which are the most prevalent type of rollover crashes. Knowing the range and variation of touchdown parameters and their sensitivities would help in picking realistic parameters for simulating controlled rollover tests.
Technical Paper

Material Identification using Successive Response Surface Methodology, with Application to a Human Femur Subjected to Three-Point Bending Loading

2006-04-03
2006-01-0063
Material and structural properties of human tissues under impact loading are needed for the development of physical and computational models used in pedestrian and vehicle occupant protection. Obtaining these global properties directly from the data of biomechanical tests is a challenging task due to nonlinearities of tissue-test setup systems. The objective of this study was to develop subject-specific finite element (FE) techniques for material identification of human tissues using Successive Response Surface Methodology. As example, the test data of a human femur in three-point bending is used to identify parameters of cortical bone. Good global and local predictions of the optimized FE model demonstrate the utility and effectiveness of this new material identification approach.
Technical Paper

Injury Risk Functions for the 5th Percentile Female Upper Extremity

2003-03-03
2003-01-0166
The widespread implementation of air bags has increased the incidence of upper extremity injuries in the automotive crash environment. The first step in reducing these injuries is to determine applicable upper extremity injury criteria. The purpose of this paper is to develop injury risk functions for the fifth percentile female forearm, humerus, wrist, and elbow. Injury tolerance data for each anatomical region were gathered from experiments with controlled impact loading of disarticulated small female cadaver upper extremities. This technique allowed for the applied load to be directly quantified. All data were mass scaled to the fifth percentile female. In order to develop the risk functions, the logit distribution was integrated for the uncensored data, while logistic regression and generalized estimating equations statistical analysis techniques were used for censored data.
Technical Paper

Comparison of Belted Hybrid III, THOR, and Cadaver Thoracic Responses in Oblique Frontal and Full Frontal Sled Tests

2003-03-03
2003-01-0160
This paper compares restrained Hybrid III and THOR thoracic kinematics and cadaver injury outcome in 30° oblique frontal and in full frontal sled tests. Peak shoulder belt tension, the primary source of chest loading, changed by less than four percent and peak chest resultant acceleration changed by less than 10% over the 30° range tested. Thoracic kinematics were likewise insensitive to the direction of the collision vector, though they were markedly different between the two dummies. Mid-sternal Hybrid III chest deflection, measured by the standard sternal potentiometer and by supplemental internal string potentiometers, was slightly lower (∼10%) in the oblique tests, but the oblique tests produced a negligible increase in lateral movement of the sternum. In an attempt to understand the biofidelity of these dummy responses, a series of 30-km/h human cadaver tests having several collision vectors (0°, 15°, 30°, 45°) was analyzed.
Technical Paper

Optical Measurement of High-Rate Dynamic Vehicle Roof Deformation during Rollover

2013-04-08
2013-01-0470
The goals of this study were to examine the dynamic force-deformation and kinematic response of a late model van subjected to an inverted drop test and to evaluate the accuracy of three-dimensional multi-point roof deformation measurements made by an optical system mounted inside the vehicle. The inverted drop test was performed using a dynamic rollover test system (Kerrigan et al., 2011 SAE) with an initial vehicle pitch of −5 degrees, a roll of +155 degrees and a vertical velocity of 2.7 m/s at initial contact. Measurements from the optical system, which was composed of two high speed imagers and a commercial optical processing software were compared to deformation measurements made by two sets of three string potentiometers. The optical and potentiometer measurements reported similar deformations: peak resultant deformations varied by 0.7 mm and 3 ms at the top of the A-pillar, and 1.7 mm and 2 ms at the top of the B-pillar.
Technical Paper

Test Methodology and Initial Results from a Dynamic Rollover Test System

2013-04-08
2013-01-0468
The goal of this study is to present the methods employed and results obtained during the first six tests performed with a new dynamic rollover test system. The tests were performed to develop and refine test methodology and instrumentation methods, examine the potential for variation in test parameters, evaluate how accurately actual touchdown test parameters could be specified, and identify problems or limitations of the test fixture. Five vehicles ranging in size and inertia from a 2011 Toyota Yaris (1174 kg, 379 kg m₂) to a 2002 Ford Explorer (2408 kg, 800 kg m₂) were tested. Vehicle kinematic parameters at the instant of vehicle-to-road contact varied across the tests: roll rates of 211-268 deg/s, roll angles of 133-199 deg, pitch angles of -12 deg to 0 deg, vertical impact velocities of 1.7 to 2.7 m/s, and road velocities of 3.0-8.8 m/s.
Technical Paper

Kinematic Analysis of Head/Neck Motion in Pedestrian-Vehicle Collisions Using 6-Degree-of-Freedom Instrumentation Cubes

2006-04-03
2006-01-0681
Given the quantity and severity of head injuries to pedestrians in vehicle-to-pedestrian collisions, human pedestrian finite element models and pedestrian dummies must possess a biofidelic head/neck response to accurately reproduce head-strike kinematics and kinetics. Full-scale pedestrian impact experiments were performed on post-mortem human surrogates (PMHS) using a mid-sized sport utility vehicle and a small sedan. Kinematics of the head and torso were obtained with a six-degree-of-freedom (6DOF) cube, which contained three orthogonally mounted linear accelerometers and three angular rate sensors. The goal of the current study was to present a methodology for analyzing the data obtained from the sensors on each cube, and to use the kinematics data to calculate spatial trajectories, as well as linear velocities and angular accelerations of the head and T1 vertebra.
Technical Paper

The Influence of Pelvis Design on the Lateral Pelvic Impact Response of the Polar-II Pedestrian Dummy

2006-04-03
2006-01-0682
Previous studies utilizing the Polar-II pedestrian dummy have suggested the need for a more biofidelic pelvis design in order to improve the overall dummy response kinematics. The current Polar-II dummy pelvis is a rigid steel structure. A preliminary version of a modified deformable pelvis equipped with sensors for measuring internal deflection and load has been designed. The goal of this study was to assess the biofidelity of these two pelves in full-scale tests with the Polar-II dummy that mimic lateral pelvic impact tests on PMHS (post-mortem human subjects) reported in the literature. The force - time, deflection - time, and force - deflection histories were compared to new PMHS response corridors determined using a normalization technique. In all tests with both pelves, the initial response (i.e., the first 3 ms to 5 ms following initial dummy - impactor contact) appeared to be totally determined by the mechanical behavior of the flesh.
Technical Paper

The Effects of Head Padding in Rear Facing Child Restraints

2005-04-11
2005-01-1839
Child restraint head padding is designed for the child's comfort under normal use. Under vehicle crash conditions, however, the padding in a rear facing child restraint may not be designed to sufficiently absorb impact energy. The objective of this paper is to evaluate the effects of various head padding conditions in rear facing child restraints in frontal impacts. Five sled tests were performed to measure the response of a CRABI 12 month dummy to different padding conditions in a rear facing child restraint. Static loading tests were performed on the padding materials. Results show that using padding of low stiffness increases head acceleration and HIC15 values.
Technical Paper

Elimination of Thoracic Muscle Tensing Effects for Frontal Crash Dummies

2005-04-11
2005-01-0307
Current crash dummy biofidelity standards include the estimated effects of tensing the muscles of the thorax. This study reviewed the decision to incorporate muscle tensing by examining relevant past studies and by using an existing mathematical model of thoracic impacts. The study finds evidence that muscle tensing effects are less pronounced than implied by the biofidelity standard response corridors, that the response corridors were improperly modified to include tensing effects, and that tensing of other body regions, such as extremity bracing, may have a much greater effect on the response and injury potential than tensing of only the thoracic musculature. Based on these findings, it is recommended that muscle tensing should be eliminated from thoracic biofidelity requirements until there is sufficient information regarding multi-region muscle tensing response and the capability to incorporate this new data into a crash dummy.
Technical Paper

ASSESSING THE INFLUENCE OF CRASH PULSE, SEAT FORCE CHARACTERISTICS, AND HEAD RESTRAINT POSITION ON NICmax IN REAR-END CRASHES USING A MATHEMATICAL BioRID DUMMY

1999-09-23
1999-13-0015
The major car and crash related risk factors for Whiplash Associated Disorders (WAD) 1-3 long-term neck injuries in rear-end crashes are the shape of the crash pulse, the seat-force characteristics and the head restraint position. However, the specific roles of these factors are not yet fully understood, which makes it difficult to find adequate countermeasures and to design protective car seats. In order to study these issues, a mathematical MADYMO model of the first version of the Biofidelic Rear Impact Dummy (BioRID I) has previously been developed. In addition, a neck injury criterion, NICmax, has been proposed and evaluated by means of dummy, human and rear-end impact simulations. In this paper the MADYMO BioRID I and four car seats ranked differently according to a disability ranking list are used to study the influence of crash pulse, seat-force characteristics, and head restraint position on the NICmax in rear-end crashes.
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