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Technical Paper

Transition from HCCI to PPC: the Sensitivity of Combustion Phasing to the Intake Temperature and the Injection Timing with and without EGR

2016-04-05
2016-01-0767
An experiment was conducted to investigate the effect of charge stratification on the combustion phasing in a single cylinder, heavy duty (HD) compression ignition (CI) engine. To do this the start of injection (SOI) was changed from -180° after top dead centre (ATDC) to near top dead centre (TDC) during which CA50 (the crank angle at which 50% of the fuel energy is released) was kept constant by changing the intake temperature. At each SOI, the response of CA50 to a slight increase or decrease of either intake temperature or SOI were also investigated. Afterwards, the experiment was repeated with a different intake oxygen concentration. The results show that, for the whole SOI period, the required intake temperature to keep constant CA50 has a “spoon” shape with the handle on the -180° side.
Technical Paper

Transition from HCCI to PPC Combustion by Means of Start of Injection

2015-09-01
2015-01-1790
Partially premixed combustion (PPC) is a promising way to achieve high efficiency and low engine-out emissions simultaneously in a heavy-duty engine. Compared to Homogeneous Charge Compression Ignition (HCCI), it can be controlled by injection events and much lower HC and CO emissions can be achieved. This work focuses on the transition from HCCI to PPC and combustion and emissions characteristics during the process are investigated. Injection strategies, EGR and boost pressure were the main parameters used to present the corresponding effect during the transition.
Technical Paper

The Usefulness of Negative Valve Overlap for Gasoline Partially Premixed Combustion, PPC

2012-09-10
2012-01-1578
Partially premixed combustion has the potential of high efficiency and simultaneous low soot and NOx emissions. Running the engine in PPC mode with high octane number fuels has the advantage of a longer premix period of fuel and air which reduces soot emissions, even at higher loads. The problem is the ignitability at low load and idle operating conditions. The objective is to investigate the usefulness of negative valve overlap on a light duty diesel engine running with gasoline partially premixed combustion at low load operating conditions. The idea is to use negative valve overlap to trap hot residual gases to elevate the global in-cylinder temperature to promote auto-ignition of the high octane number fuel. This is of practical interest at low engine speed and load operating conditions because it can be assumed that the available boost is limited. The problem with NVO at low load operating conditions is that the exhaust gas temperature is low.
Technical Paper

The Effect of Swirl on Spark Assisted Compression Ignition (SACI)

2007-07-23
2007-01-1856
Auto ignition with SI compression ratio can be achieved by retaining hot residuals, replacing some of the fresh charge. In this experimental work it is achieved by running with a negative valve overlap (NVO) trapping hot residuals. The experimental engine is equipped with a pneumatic valve train making it possible to change valve lift, phasing and duration, as well as running with valve deactivation. This makes it possible to start in SI mode, and then by increasing the NVO, thus raising the initial charge temperature it is possible to investigate the intermediate domain between SI and HCCI. The engine is then running in spark assisted HCCI mode, or spark assisted compression ignition (SACI) mode that is an acronym that describes the combustion on the borderline between SI and HCCI. In this study the effect of changing the in-cylinder flow pattern by increased swirl is studied. This is achieved by deactivating one of the two intake valves.
Technical Paper

Simultaneous Formaldehyde and Fuel-Tracer LIF Imaging in a High-Speed Diesel Engine With Optically Accessible Realistic Combustion Chamber

2005-09-11
2005-24-008
Simultaneous laser-induced fluorescence (LIF) imaging of formaldehyde and a fuel-tracer have been performed in a high-speed diesel engine. N-heptane and isooctane were used as fuel and toluene was used as a tracer. This arrangement made it possible to make simultaneous measurements of toluene by exciting at 266 nm and detecting at 270-320 nm while exciting formaldehyde at 355 nm and detecting at 400-500 nm. The aim of this study is to investigate how traditional fuel tracer and natural-occurring formaldehyde formed in the cool chemistry are transported in the piston bowl. A range of ignition delays were created by running the engine with different amounts of EGR. During this sweep the area where the low-temperature reactions take place were studied. The measurements were performed in a 0.5-l, single-cylinder optical engine running under conditions simulating a cruise-point, i.e., about 2.2 bar imep.
Technical Paper

Sensitivity Analysis of Partially Premixed Combustion (PPC) for Control Purposes

2015-04-14
2015-01-0884
Partially Premixed Combustion (PPC) is a promising advanced combustion mode for future engines. In order to investigate the sensitivity of PPC to exhaust gas recirculation (EGR) rate, intake gas temperature, intake gas pressure, and injection timing, these parameters were swept individually at three different loads in a single cylinder diesel engine with gasoline-like fuel. A factor of sensitivity was defined to indicate the combustion's controllability and sensitivity to inlet gas parameters and injection timings. Through analysis of experimental results, a control window of inlet gas parameters and injection timings is obtained at different loads in PPC mode from 5 bar to 10 bar IMEPg load at 1200 rpm. To further study the PPC controllability with injection timing, main injection timing was adjusted to sustain steady combustion phasing subject to perturbation of inlet gas state.
Journal Article

Sensitivity Analysis Study on Ethanol Partially Premixed Combustion

2013-04-08
2013-01-0269
Partially Premixed Combustion (PPC) is a combustion concept which aims to provide combustion with low smoke and NOx with high thermal efficiency. Extending the ignition delay to enhance the premixing, avoiding spray-driven combustion and controlling the combustion temperature at an optimum level through use of suitable lambda and EGR levels have been recognized as key factors to achieve such a combustion. Fuels with high ignitability resistance have been proven to be a useful to extend the ignition delay. In this work pure ethanol has been used as a PPC fuel. The objective of this research was initially to investigate the required operating conditions for PPC with ethanol. Additionally, a sensitivity analysis was performed to understand how the required parameters for ethanol PPC such as lambda, EGR rate, injection pressure and inlet temperature influence the combustion in terms of controllability, stability, emissions (i.e.
Technical Paper

Scalability Aspects of Pre-Chamber Ignition in Heavy Duty Natural Gas Engines

2016-04-05
2016-01-0796
This article presents a study related to application of pre-chamber ignition system in heavy duty natural gas engine which, as previously shown by the authors, can extend the limit of fuel-lean combustion and hence improve fuel efficiency and reduce emissions. A previous study about the effect of pre-chamber volume and nozzle diameter on a single cylinder 2 liter truck-size engine resulted in recommendations for optimal pre-chamber geometry settings. The current study is to determine the dependency of those settings on the engine size. For this study, experiments are performed on a single cylinder 9 liter large bore marine engine with similar pre-chamber geometry and a test matrix of similar and scaled pre-chamber volume and nozzle diameter settings. The effect of these variations on main chamber ignition and the following combustion is studied to understand the scalability aspects of pre-chamber ignition. Indicated efficiency and engine-out emission data is also presented.
Technical Paper

Quantitative Analysis of the Relation between Flame Structure and Turbulence in HCCI Combustion by Two-Dimensional Temperature Measurement

2008-04-14
2008-01-0061
The structure of HCCI (homogeneous charge compression ignition) combustion flames was quantitatively analyzed by measuring the two-dimensional gas temperature distribution using phosphor thermometry. It was found from the relation between a turbulent Reynolds number and Karlovitz number that, when compared with the flame propagation in an S.I. engine, HCCI combustion has a wider flame structure with respect to the turbulence scale. As a result of our experimentation for the influence of low temperature reaction (LTR) using two types of fuel, it was also confirmed that different types of fuel produce different histories of flame kernel structure.
Technical Paper

Pressure Sensitivity of HCCI Auto-Ignition Temperature for Gasoline Surrogate Fuels

2013-04-08
2013-01-1669
An index to relate fuel properties to HCCI auto-ignition would be valuable to predict the performance of fuels in HCCI engines from their properties and composition. The indices for SI engines, the Research Octane Number (RON) and Motor Octane Number (MON) are known to be insufficient to explain the behavior of oxygenated fuels in an HCCI engine. One way to characterize a fuel is to use the Auto-Ignition Temperature (AIT). The AIT can be extracted from the pressure trace. Another potentially interesting parameter is the amount of Low Temperature Heat Release (LTHR) that is closely connected to the ignition properties of the fuel. A systematic study of fuels consisting of gasoline surrogate components of n-heptane, iso-octane, toluene, and ethanol was made. 21 fuels were prepared with RON values ranging from 67 to 97.
Technical Paper

Loss Analysis of a HD-PPC Engine with Two-Stage Turbocharging Operating in the European Stationary Cycle

2013-10-14
2013-01-2700
Partially Premixed Combustion (PPC) has demonstrated substantially higher efficiency compared to conventional diesel combustion (CDC) and gasoline engines (SI). By combining experiments and modeling the presented work investigates the underlying reasons for the improved efficiency, and quantifies the loss terms. The results indicate that it is possible to operate a HD-PPC engine with a production two-stage boost system over the European Stationary Cycle while likely meeting Euro VI and US10 emissions with a peak brake efficiency above 48%. A majority of the ESC can be operated with brake efficiency above 44%. The loss analysis reveals that low in-cylinder heat transfer losses are the most important reason for the high efficiencies of PPC. In-cylinder heat losses are basically halved in PPC compared to CDC, as a consequence of substantially reduced combustion temperature gradients, especially close to the combustion chamber walls.
Journal Article

Investigation of the Combustion Characteristics with Focus on Partially Premixed Combustion in a Heavy Duty Engine

2008-06-23
2008-01-1658
Partially Premixed Combustion (PPC) has shown its potential by combining high combustion controllability with emission characteristics that are close to those of an HCCI engine. In order to get PPC the ignition delay needs to be long enough for the fuel and air to mix prior to combustion. This can be achieved by injecting the fuel sufficiently early while running with high EGR. In order to find out where and how PPC occurs a map that shows the changes in combustion characteristics with injection timing and EGR was created. The combustion characteristics were studied in a six cylinder heavy duty engine where the Start of Injection (SOI) was swept from early to late injection over a wide range of EGR levels. The emissions were monitored during the sweeps and in the most promising regions, with low emissions and high efficiency, additional changes in injection pressure and engine speed were applied to get a more versatile picture of the combustion.
Journal Article

Investigation of Performance and Emission Characteristics of a Heavy Duty Natural Gas Engine Operated with Pre-Chamber Spark Plug and Dilution with Excess Air and EGR

2012-09-24
2012-01-1980
This article deals with application of turbulent jet ignition technique to heavy duty multi-cylinder natural gas engine for mobile application. Pre-chamber spark plugs are identified as a promising means of achieving turbulent jet ignition as they require minimal engine modification with respect to component packaging in cylinder head and the ignition system. Detailed experiments were performed with a 6 cylinder 9.4 liter turbo-charged engine equipped with multi-point gas injection system to compare performance and emissions characteristics of operation with pre-chamber and conventional spark plug. The results indicate that ignition capability is significantly enhanced as flame development angle and combustion duration are reduced by upto 30 % compared to those with conventional spark plugs at certain operating points.
Technical Paper

Investigation of Partially Premixed Combustion Characteristics in Low Load Range with Regards to Fuel Octane Number in a Light-Duty Diesel Engine

2012-04-16
2012-01-0684
The impact of ignition quality and chemical properties on engine performance and emissions during low load partially premixed combustion (PPC) in a light-duty diesel engine were investigated. Four fuels in the gasoline boiling range, together with Swedish diesel (MK1), were operated at loads between 2 and 8 bar IMEPg at 1500 rpm, with 50% heat released located at 6 crank angle degrees (CAD) after top dead center (TDC). A single injection strategy was used, wherein the start of injection (SOI) and the injection duration were adjusted to achieve desired loads with maintained CA50, as the injection pressure was kept constant at 1000 bar. The objective of this work was to examine the low-load limit for PPC at approximately 50% EGR and λ=1.5, since these levels had been suggested as optimal in earlier studies. The low-load limits with stable combustion were between 5 and 7 bar gross IMEP for the gasoline fuels, higher limit for higher RON values.
Technical Paper

Influence of Injection Timing on Exhaust Particulate Matter Emissions of Gasoline in HCCI and PPC

2016-10-17
2016-01-2300
In order to reduce nitrogen oxides (NOx) and soot emissions while maintaining high thermal efficiency, more advanced combustion concepts have been developed over the years, such as Homogeneous Charge Compression Ignition (HCCI) and Partially Premixed Combustion (PPC), as possible combustion processes in commercial engines. Compared to HCCI, PPC has advantages of lower unburned hydrocarbon (UHC) and carbon monoxide (CO) emissions; however, due to increased fuel stratifications, soot emissions can be a challenge when adding Exhaust-Gas Recirculation (EGR) gas. The current work presents particle size distribution measurements performed from HCCI-like combustion with very early (120 CAD BTDC) to PPC combustion with late injection timing (11 CAD BTDC) at two intake oxygen rates, 21% and 15% respectively. Particle size distributions were measured using a differential mobility spectrometer DMS500.
Journal Article

How Hythane with 25% Hydrogen can Affect the Combustion in a 6-Cylinder Natural-gas Engine

2010-05-05
2010-01-1466
Using alternative fuels like Natural Gas (NG) has shown good potentials on heavy duty engines. Heavy duty NG engines can be operated either lean or stoichiometric diluted with EGR. Extending Dilution limit has been identified as a beneficial strategy for increasing efficiency and decreasing emissions. However dilution limit is limited in these types of engines because of the lower burnings rate of NG. One way to extend the dilution limit of a NG engine is to run the engine on Hythane (natural gas + some percentage hydrogen). Previously effects of Hythane with 10% hydrogen by volume in a stoichiometric heavy duty NG engine were studied and no significant changes in terms of efficiency and emissions were observed. This paper presents results from measurements made on a heavy duty 6-cylinder NG engine. The engine is operated with NG and Hythane with 25% hydrogen by volume and the effects of these fuels on the engine performance are studied.
Technical Paper

HCCI Operating Range in a Turbo-charged Multi Cylinder Engine with VVT and Spray-Guided DI

2009-04-20
2009-01-0494
Homogenous charge compression ignition (HCCI) has been identified as a promising way to increase the efficiency of the spark-ignited engine, while maintaining low emissions. The challenge with HCCI combustion is excessive pressure rise rate, quantified here with Ringing Intensity. Turbocharging enables increased dilution of the charge and thus a reduction of the Ringing Intensity. The engine used is an SI four cylinder base with 2.2L displacement and is equipped with a turbocharger. Combustion phasing control is achieved with individual intake/ exhaust cam phasing. Fuel injection with spray guided design is used. Cycle resolved combustion state is monitored and used for controlling the engine either in closed or open loop where balancing of cylinder to cylinder variations has to be done to run the engine at high HCCI load. When load is increased the NOx levels rise, the engine is then run in stoichiometric HCCI mode to be able to use a simple three-way catalyst.
Technical Paper

Flow and Temperature Distribution in an Experimental Engine: LES Studies and Thermographic Imaging

2010-10-25
2010-01-2237
Temperature stratification plays an important role in HCCI combustion. The onsets of auto-ignition and combustion duration are sensitive to the temperature field in the engine cylinder. Numerical simulations of HCCI engine combustion are affected by the use of wall boundary conditions, especially the temperature condition at the cylinder and piston walls. This paper reports on numerical studies and experiments of the temperature field in an optical experimental engine in motored run conditions aiming at improved understanding of the evolution of temperature stratification in the cylinder. The simulations were based on Large-Eddy-Simulation approach which resolves the unsteady energetic large eddy and large scale swirl and tumble structures. Two dimensional temperature experiments were carried out using laser induced phosphorescence with thermographic phosphors seeded to the gas in the cylinder.
Journal Article

Exhaust PM Emissions Analysis of Alcohol Fueled Heavy-Duty Engine Utilizing PPC

2016-10-17
2016-01-2288
The focus has recently been directed towards the engine out soot from Diesel engines. Running an engine in PPC (Partially Premixed Combustion) mode has a proven tendency of reducing these emissions significantly. In addition to combustion strategy, several studies have suggested that using alcohol fuels aid in reducing soot emissions to ultra-low levels. This study analyzes and compares the characteristics of PM emissions from naphtha gasoline PPC, ethanol PPC, methanol PPC and methanol diffusion combustion in terms of soot mass concentration, number concentration and particle size distribution in a single cylinder Scania D13 engine, while varying the intake O2. Intake temperature and injection pressure sweeps were also conducted. The fuels emitting the highest mass concentration of particles (Micro Soot Sensor) were gasoline and methanol followed by ethanol. The two alcohols tested emitted nucleation mode particles only, whereas gasoline emitted accumulation mode particles as well.
Technical Paper

Evaluation of the Operating Range of Partially Premixed Combustion in a Multi Cylinder Heavy Duty Engine with Extensive EGR

2009-04-20
2009-01-1127
Partially Premixed Combustion (PPC) is a combustion concept by which it is possible to get low smoke and NOx emissions simultaneously. PPC requires high EGR levels and injection timings sufficiently early or late to extend the ignition delay so that air and fuel mix extensively prior to combustion. This paper investigates the operating region of single injection diesel PPC in a multi cylinder heavy duty engine resembling a standard build production engine. Limits in emissions and fuel consumption are defined and the highest load that fulfills these requirements is determined. Experiments are carried out at different engine speeds and a comparison of open and closed loop combustion control are made as well as evaluation of an extended EGR-cooling system designed to reduce the EGR temperature. In this study the PPC operating range proved to be limited.
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