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Technical Paper

Ultra-High Speed Fuel Tracer PLIF Imaging in a Heavy-Duty Optical PPC Engine

2018-04-03
2018-01-0904
In order to meet the requirements in the stringent emission regulations, more and more research work has been focused on homogeneous charge compression ignition (HCCI) and partially premixed combustion (PPC) or partially premixed compression ignition (PCCI) as they have the potential to produce low NOx and soot emissions without adverse effects on engine efficiency. The mixture formation and charge stratification influence the combustion behavior and emissions for PPC/PCCI, significantly. An ultra-high speed burst-mode laser is used to capture the mixture formation process from the start of injection until several CADs after the start of combustion in a single cycle. To the authors’ best knowledge, this is the first time that such a high temporal resolution, i.e. 0.2 CAD, PLIF could be accomplished for imaging of the in-cylinder mixing process. The capability of resolving single cycles allows for the influence of cycle-to-cycle variations to be eliminated.
Technical Paper

Two-Dimensional Temperature Measurements in Diesel Piston Bowl Using Phosphor Thermometry

2009-09-13
2009-24-0033
Phosphor thermometry was used during fuel injection in an optical engine with the glass piston of reentrant type. SiO2 coated phosphor particle was used for the gas-phase temperature measurements, which gave much less background signal. The measurements were performed in motored mode, in combustion mode with injection of n-heptane and in non-combustion mode with injection of iso-octane. In the beginning of injection period, the mean temperature of each injection cases was lower than that of the motored case, and temperature of iso-octane injection cases was even lower than that of n-heptane injection cases. This indicates, even if vaporization effect seemed to be the same at both injection cases, the effect of temperature decrease changed due to the chemical reaction effect for the n-heptane cases. Chemical reaction seems to be initiated outside of the fuel liquid spray and the position was moving towards the fuel rich area as the time proceeds.
Journal Article

Transition from HCCI to PPC: Investigation of Fuel Distribution by Planar Laser Induced Fluorescence (PLIF)

2017-03-28
2017-01-0748
In a previous study, in order to investigate the effect of charge stratification on combustion behavior such as combustion efficiency and combustion phasing which also largely affects the emissions, an experiment was conducted in a heavy-duty compression ignition (CI) metal engine. The engine behavior and emission characteristics were studied in the transition from HCCI mode to PPC mode by varying the start of injection (SOI) timing. To gain more detailed information of the mixing process, in-cylinder laser diagnostic measurements, namely fuel-tracer planar laser induced fluorescence (PLIF) imaging, were conducted in an optical version of the heavy-duty CI engine mentioned above. To the authors’ best knowledge, this is the first time to perform fuel-tracer PLIF measurements in an optical engine with a close to production bowl in piston combustion chamber, under transition conditions from HCCI to PPC mode.
Technical Paper

Thermal Reduction of NOx in a Double Compression Expansion Engine by Injection of AAS 25 and AUS 32 in the Exhaust Gases

2019-01-15
2019-01-0045
The double compression expansion engine (DCEE) is a promising concept for high engine efficiency while fulfilling the most stringent European and US emission legislation. The complete thermodynamic cycle of the engine is split among several cylinders. Combustion of fuel occurs in the combustion cylinder and in the expansion cylinder the exhaust gases are over expanded to obtain high efficiency. A high-pressure tank is installed between these two cylinders for after-treatment purposes. One proposal is to utilize thermal reduction of nitrogen oxides (NOx) in the high-pressure tank as exhaust temperatures can be sufficiently high (above 700 °C) for the selective non-catalytic reduction (SNCR) reactions to occur. The exhaust gas residence time at these elevated exhaust temperatures is also long enough for the chemical reactions, as the volume of the high-pressure tank is substantially larger than the volume of the combustion cylinders.
Technical Paper

The Potential of SNCR Based NOx Reduction in a Double Compression Expansion Engine

2018-04-03
2018-01-1128
Selective Non-Catalytic Reduction (SNCR), used to reduce the emissions of nitrogen oxides (NOx), has been a well-established technology in the power plant industry for several decades. The SNCR technique is an aftertreatment strategy based on thermal reduction of NOx at high temperatures. In the compression ignition engine application, the technology has not been applicable due to low exhaust temperatures, which makes the SCR (Selective Catalytic Reduction) system essential for efficient nitrogen oxide reduction to fulfill the environment legislation. For a general Double Compression Expansion Engine (DCEE) the complete expansion cycle is split in two separate cycles, i.e. the engine is a split cycle engine. In the first cylinder the combustion occurs and in the second stage the combustion gas is introduced and further expanded in a low-pressure expansion cylinder. The combustion cylinder is connected with the expansion cylinder through a large insulated high-pressure tank.
Technical Paper

The Influence of Ignition Control Parameters on Combustion Stability and Spark plug Wear in a Large Bore Gas Engine

2023-04-11
2023-01-0257
The paper presents novel studies on the impact of different ignition control parameters on combustion stability and spark plug wear. First, experimental results from a 32.4-liter biogas fueled large bore single cylinder spark ignition engine are discussed. Two different ignition systems were considered in the experiment: a DC inductive and an AC capacitive. The spark plugs used in the experiment were of dual-iridium standard J-gap design of different electrode gaps. Test results show the importance of different degrees of freedom to control a spark. A robust ignition is found to be achieved by using a very short spark duration, which in turn reduces total energy discharge at the gap. Further observations reveal that once a stable and self-propagating flame kernel is developed, it becomes independent of the spark energy further added to the gap. Finally, results from the spark plug wear tests using a pressurized rig chamber are discussed.
Journal Article

The Influence of Fuel Properties on Transient Liquid-Phase Spray Geometry and on Cl-Combustion Characteristics

2009-11-02
2009-01-2774
A transparent HSDI CI engine was used together with a high speed camera to analyze the liquid phase spray geometry of the fuel types: Swedish environmental class 1 Diesel fuel (MK1), Soy Methyl Ester (B100), n-Heptane (PRF0) and a gas-to-liquid derivate (GTL) with a distillation range similar to B100. The study of the transient liquid-phase spray propagation was performed at gas temperatures and pressures typical for start of injection conditions of a conventional HSDI CI engine. Inert gas was supplied to the transparent engine in order to avoid self-ignition at these cylinder gas conditions. Observed differences in liquid phase spray geometry were correlated to relevant fuel properties. An empirical relation was derived for predicting liquid spray cone angle and length prior to ignition.
Technical Paper

The Effect of Swirl on Spark Assisted Compression Ignition (SACI)

2007-07-23
2007-01-1856
Auto ignition with SI compression ratio can be achieved by retaining hot residuals, replacing some of the fresh charge. In this experimental work it is achieved by running with a negative valve overlap (NVO) trapping hot residuals. The experimental engine is equipped with a pneumatic valve train making it possible to change valve lift, phasing and duration, as well as running with valve deactivation. This makes it possible to start in SI mode, and then by increasing the NVO, thus raising the initial charge temperature it is possible to investigate the intermediate domain between SI and HCCI. The engine is then running in spark assisted HCCI mode, or spark assisted compression ignition (SACI) mode that is an acronym that describes the combustion on the borderline between SI and HCCI. In this study the effect of changing the in-cylinder flow pattern by increased swirl is studied. This is achieved by deactivating one of the two intake valves.
Technical Paper

Studying the potential efficiency of low heat rejection HCCI engines with a Stochastic Reactor Model

2009-09-13
2009-24-0032
The main losses in internal combustion engines are the heat losses to the cylinder walls and to the exhaust gases. Adiabatic, or low heat rejection engines, have received interest and been studied in several periods in history. Typically, however, these attempts have had to be abandoned when problems with lubrication and overheating components could not be solved satisfactorily. The latest years have seen the emerging of low temperature combustion in engines as well as computational powers that provide new options for highly efficient engines with low heat rejection. Stochastic Reactor Models (SRM) are highly efficient in modeling the kinetics decided low temperature combustion in HCCI and PPC engines. Containing the means to define the variations within the cylinder while employing detailed chemistry, micro mixing and heat transfer modeling, the interaction between heat transfer, exhaust gas energy and the combustion process can be studied with the SRM.
Technical Paper

Study on Heat Losses during Flame Impingement in a Diesel Engine Using Phosphor Thermometry Surface Temperature Measurements

2019-04-02
2019-01-0556
In-cylinder heat losses in diesel engines decrease engine efficiency significantly and account for approximately 14-19% [1, 2, 3] of the injected fuel energy. A great part of the heat losses during diesel combustion presumably arises from the flame impingement onto the piston. Therefore, the present study investigates the heat losses during flame impingement onto the piston bowl wall experimentally. The measurements were performed on a full metal heavy-duty diesel engine with a small optical access through a removed exhaust valve. The surface temperature at the impingement point of the flame was determined by evaluating a phosphor’s temperature dependent emission decay. Simultaneous cylinder pressure measurements and high-speed videos are associated to the surface temperature measurements in each cycle. Thus, surface temperature readings could be linked to specific impingement and combustion events.
Technical Paper

Simultaneous Formaldehyde and Fuel-Tracer LIF Imaging in a High-Speed Diesel Engine With Optically Accessible Realistic Combustion Chamber

2005-09-11
2005-24-008
Simultaneous laser-induced fluorescence (LIF) imaging of formaldehyde and a fuel-tracer have been performed in a high-speed diesel engine. N-heptane and isooctane were used as fuel and toluene was used as a tracer. This arrangement made it possible to make simultaneous measurements of toluene by exciting at 266 nm and detecting at 270-320 nm while exciting formaldehyde at 355 nm and detecting at 400-500 nm. The aim of this study is to investigate how traditional fuel tracer and natural-occurring formaldehyde formed in the cool chemistry are transported in the piston bowl. A range of ignition delays were created by running the engine with different amounts of EGR. During this sweep the area where the low-temperature reactions take place were studied. The measurements were performed in a 0.5-l, single-cylinder optical engine running under conditions simulating a cruise-point, i.e., about 2.2 bar imep.
Technical Paper

Simulation of System Brake Efficiency in a Double Compression-Expansion Engine-Concept (DCEE) Based on Experimental Combustion Data

2019-01-15
2019-01-0073
The double compression-expansion engine concepts (DCEE) are split-cycle concepts where the compression, combustion, expansion and gas exchange strokes occur in two or more different cylinders. Previous simulation studies reveal there is a potential to improve brake efficiency with these engine concepts due to improved thermodynamic and mechanical efficiencies. As a continuation of this project this paper studies an alternative layout of the DCEE-concept. The concept studied in this paper has three different cylinders, a compression, a combustion and an expansion cylinder. Overall system indicated and brake efficiency estimations were based on both engine experiments and simulations. The engine experiments were carried out at 10 different operating points and 5 fuelling rates (between 98.2 and 310.4 mg/cycle injection mass) at an engine speed of 1200 rpm. The inlet manifold pressure was varied between 3 and 5 bar.
Journal Article

Sensitivity Analysis Study on Ethanol Partially Premixed Combustion

2013-04-08
2013-01-0269
Partially Premixed Combustion (PPC) is a combustion concept which aims to provide combustion with low smoke and NOx with high thermal efficiency. Extending the ignition delay to enhance the premixing, avoiding spray-driven combustion and controlling the combustion temperature at an optimum level through use of suitable lambda and EGR levels have been recognized as key factors to achieve such a combustion. Fuels with high ignitability resistance have been proven to be a useful to extend the ignition delay. In this work pure ethanol has been used as a PPC fuel. The objective of this research was initially to investigate the required operating conditions for PPC with ethanol. Additionally, a sensitivity analysis was performed to understand how the required parameters for ethanol PPC such as lambda, EGR rate, injection pressure and inlet temperature influence the combustion in terms of controllability, stability, emissions (i.e.
Technical Paper

Scalability Aspects of Pre-Chamber Ignition in Heavy Duty Natural Gas Engines

2016-04-05
2016-01-0796
This article presents a study related to application of pre-chamber ignition system in heavy duty natural gas engine which, as previously shown by the authors, can extend the limit of fuel-lean combustion and hence improve fuel efficiency and reduce emissions. A previous study about the effect of pre-chamber volume and nozzle diameter on a single cylinder 2 liter truck-size engine resulted in recommendations for optimal pre-chamber geometry settings. The current study is to determine the dependency of those settings on the engine size. For this study, experiments are performed on a single cylinder 9 liter large bore marine engine with similar pre-chamber geometry and a test matrix of similar and scaled pre-chamber volume and nozzle diameter settings. The effect of these variations on main chamber ignition and the following combustion is studied to understand the scalability aspects of pre-chamber ignition. Indicated efficiency and engine-out emission data is also presented.
Technical Paper

Reducing the Cycle-Cycle Variability of a Natural Gas Engine Using Controlled Ignition Current

2013-04-08
2013-01-0862
Running an internal combustion engine with diluted methane/air mixtures has a potential of reducing emissions and increasing efficiency. However, diluted mixtures need high ignition energy in a sufficiently large volume, which is difficult to accomplish. Increasing the spark duration has shown to be a promising way of delivering more energy into the diluted charge, but this requires a more sophisticated ignition system. This work focuses on evaluating the effects regarding enhancing early flame development, reducing cyclic variations and extending the lean limit using a new capacitive ignition system as compared to a conventional inductive ignition system. The new system offers the opportunity to customise the spark by altering the electric pulse train characteristics choosing the number of pulses, the length of the individual pulses as well as the time delay between them.
Technical Paper

Pressure Sensitivity of HCCI Auto-Ignition Temperature for Gasoline Surrogate Fuels

2013-04-08
2013-01-1669
An index to relate fuel properties to HCCI auto-ignition would be valuable to predict the performance of fuels in HCCI engines from their properties and composition. The indices for SI engines, the Research Octane Number (RON) and Motor Octane Number (MON) are known to be insufficient to explain the behavior of oxygenated fuels in an HCCI engine. One way to characterize a fuel is to use the Auto-Ignition Temperature (AIT). The AIT can be extracted from the pressure trace. Another potentially interesting parameter is the amount of Low Temperature Heat Release (LTHR) that is closely connected to the ignition properties of the fuel. A systematic study of fuels consisting of gasoline surrogate components of n-heptane, iso-octane, toluene, and ethanol was made. 21 fuels were prepared with RON values ranging from 67 to 97.
Technical Paper

Potential ESC Performance of a Multi-Cylinder Heavy Duty PPC Truck Engine: System Simulations based on Single Cylinder Experiments

2013-04-08
2013-01-0268
Partially Premixed Combustion (PPC) has demonstrated remarkably high gross indicated engine efficiencies combined with very low engine out emissions. The PPC concept relies on heavy boosting combined with dilution and partial premixing of the charge. The latter is usually achieved with high EGR rates and a separation of the fuel injection from the combustion event. Since more of the produced heat is used for work rather than being wasted with the exhaust gases, concerns have been raised regarding whether it is possible to achieve the required boosting pressures and EGR rates throughout the typical operating regime of a heavy duty (HD) diesel engine through turbocharging only. If supercharging would be required its cost in terms of work would mean a substantial loss of the gain in brake efficiencies of the PPC engine over current HD diesel engines.
Journal Article

Optimization and Evaluation of a Low Temperature Waste Heat Recovery System for a Heavy Duty Engine over a Transient Cycle

2020-09-15
2020-01-2033
Powertrain efficiency is a critical factor in lowering fuel consumption and reducing the emission of greenhouse gases for an internal combustion engine. One method to increase the powertrain efficiency is to recover some of the wasted heat from the engine using a waste heat recovery system e.g. an organic Rankine cycle. Most waste heat recovery systems in use today for combustion engines use the waste heat from the exhaust gases due to the high temperatures and hence, high energy quality. However, the coolant represents a major source of waste heat in the engine that is mostly overlooked due to its lower temperature. This paper studies the potential of using elevated coolant temperatures in internal combustion engines to improve the viability of low temperature waste heat recovery.
Technical Paper

Optical Study of Fuel Spray Penetration and Initial Combustion Location under PPC Conditions

2017-03-28
2017-01-0752
Low temperature combustion modes, such as Homogeneous Charge Compression Ignition (HCCI) and Partially Premixed Combustion (PPC), have been researched over recent decades since the concepts show promise for high efficiency and low emissions compared to conventional diesel combustion. PPC is an intermediate combustion type ranging from HCCI-like combustion to diesel-like combustion. The purpose of this paper is to study optically how the combustion and ignition are affected by different start of injection (SOI) timings. The study is carried out in an optically accessible heavy-duty single-cylinder engine with swirl. The intake pressure was kept constant while the intake temperature was varied to keep the combustion phasing (CA50) constant at ∼3 CAD atdc during an SOI sweep. The fuel used is a mix of primary reference fuels with octane number 81. To determine where the combustion starts, high-speed combustion imaging is used to detect the natural luminosity.
Technical Paper

Optical Diagnostic Study on Improving Performance and Emission in Heavy-Duty Diesel Engines Using a Wave-Shaped Piston Bowl Geometry and Post Injection Strategies

2023-08-28
2023-24-0048
This study explores the potential benefits of combining a wave-shaped piston geometry with post injection strategy in diesel engines. The wave piston design features evenly spaced protrusions around the piston bowl, which improve fuel-air mixing and combustion efficiency. The 'waves' direct the flames towards the bowl center, recirculating them and utilizing the momentum in the flame jets for more complete combustion. Post injection strategy, which involves a short injection after the main injection, is commonly used to reduce emissions and improve fuel efficiency. By combining post injections with the wave piston design, additional fuel injection can increase the momentum utilized by the flame jets, potentially further improving combustion efficiency. To understand the effects and potential of the wave piston design with post injection strategy, a single-cylinder heavy-duty compression-ignition optical engine with a quartz piston is used.
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