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Technical Paper

Simulator Study of Heavy Truck Air Disc Brake Effectiveness During Emergency Braking

2008-04-14
2008-01-1498
In crashes between heavy trucks and light vehicles, most of the fatalities are the occupants of the light vehicle. A reduction in heavy truck stopping distance should lead to a reduction in the number of crashes, the severity of crashes, and consequently the numbers of fatalities and injuries. This study made use of the National Advanced Driving Simulator (NADS). NADS is a full immersion driving simulator used to study driver behavior as well as driver-vehicle reactions and responses. The vehicle dynamics model of the existing heavy truck on NADS had been modified with the creation of two additional brake models. The first was a modified S-cam (larger drums and shoes) and the second was an air-actuated disc brake system. A sample of 108 CDL-licensed drivers was split evenly among the simulations using each of the three braking systems. The drivers were presented with four different emergency stopping situations.
Technical Paper

Response of PMHS to High- and Low-Speed Oblique and Lateral Pneumatic Ram Impacts

2011-11-07
2011-22-0011
In ISO Technical Report 9790 (1999) normalized lateral and oblique thoracic force-time responses of PMHS subjected to blunt pendulum impacts at 4.3 m/s were deemed sufficiently similar to be grouped together in a single biomechanical response corridor. Shaw et al., (2006) presented results of paired oblique and lateral thoracic pneumatic ram impact tests to opposite sides of seven PMHS at sub-injurious speed (2.5 m/s). Normalized responses showed that oblique impacts resulted in more deflection and less force, whereas lateral impacts resulted in less deflection and more force. This study presents results of oblique and lateral thoracic impacts to PMHS at higher speeds (4.5 and 5.5 m/s) to assess whether lateral relative to oblique responses are different as observed by Shaw et al., or similar as observed by ISO.
Technical Paper

Pedestrian head impact testing and PCDS reconstructions

2001-06-04
2001-06-0184
Pedestrian research and testing at the NHTSA Vehicle Research and Test Center has recently focused on assessment of proposed ISO and EEVC head impact test procedures, and extension of these procedures to additional vehicle frontal surfaces. In addition to test parameter sensitivity evaluation, reconstruction of PCDS (Pedestrian Crash Data Study) cases with laboratory impact tests and computer simulations has been conducted. This paper presents the results of this research.
Technical Paper

Parameter Determination and Vehicle Dynamics Modeling for The National Advanced Driving Simulator of the 2006 BMW 330i

2007-04-16
2007-01-0818
The paper discusses the development of a model for the 2006 BMW 330i for the National Advanced Driving Simulator's (NADS) vehicle dynamics simulation, NADSdyna. The front and rear suspensions are independent strut and link type suspensions modeled using recursive rigid-body dynamics formulations. The suspension springs and shock absorbers are modeled as force elements. The paper includes parameters for front and rear semi-empirical tire models used with NADSdyna. Longitudinal and lateral tire force plots are also included. The NADSdyna model provides state-of-the-art high-fidelity handling dynamics for real-time hardware-in-the-loop simulation. The realism of a particular model depends heavily on how the parameters are obtained from the actual physical system. Complex models do not guarantee high fidelity if the parameters used were not properly measured. Methodologies for determining the parameters are detailed in this paper.
Technical Paper

NHTSA's Rollover Rulemaking Program - Results of Testing and Analysis

1992-02-01
920581
This paper attempts to define and measure factors related to a vehicle's performance that are influential in the causation of rollover accidents. Data are presented which define the rollover involvement rates for many non-vehicular factors. A brief description of the vehicle metrics and the analysis procedures used in the rollover prevention rulemaking program are included along with a set of conclusions. The program evaluated many vehicle metrics related to vehicle rollover, analyzed accidents from 5 states, and compared the two data bases by testing “cause and effect” hypotheses by performing statistical regressions to determine levels of correlation. Location of the crash, urban vs. rural, was a strong predictor of the crash outcome - that is, rollover or non-rollover. Vehicle class and single vehicle accident rate were also statistically significant, as well as, whether or not the vehicle was equipped with anti-lock brakes. Several other driver demographics were significant.
Technical Paper

NHTSA's Frontal Offset Research Program

2004-03-08
2004-01-1169
The National Highway Traffic Safety Administration (NHTSA) is conducting a research program to investigate the use of the 40 percent offset deformable barrier (ODB) crash test procedure to reduce death and injury, in particular debilitating lower extremity injuries in frontal offset collisions. This paper presents the results of 22 ODB crash tests conducted with 50th percentile male and 5th percentile female Hybrid III (HIII) dummies fitted with advanced lower legs, Thor-Lx/HIIIr and Thor-FLx/HIIIr, to assess the potential for debilitating and costly lower limb injuries. This paper also begins to investigate the implications that the ODB test procedure may have for fleet compatibility by evaluating the results from vehicle-to-vehicle crash tests.
Technical Paper

NHTSA'S research program for vehicle aggressivity and fleet compatibility

2001-06-04
2001-06-0179
This paper presents an overview of NHTSA's vehicle aggressivity and fleet compatibility research activities. This research program is being conducted in close cooperation with the International Harmonized Research Agenda (IHRA) compatibility research group. NHTSA is monitoring the changing vehicle mix in the U.S. fleet, analyzing crash statistics, and evaluating any implications that these changes may have for U.S. occupant safety. NHTSA is also continuing full-scale crash testing to develop a better understanding of vehicle compatibility and to investigate test methods to assess vehicle compatibility.
Technical Paper

NHTSA'S crashworthiness modelling activities

2001-06-04
2001-06-0178
NHTSA uses a variety of computer modelling techniques to develop and evaluate test methods and mitigation concepts, and to estimate safety benefits for many of NHTSA's research activities. Computer modeling has been particularly beneficial for estimating safety benefits where often very little data are available. Also modeling allows researchers to augment test data by simulating crashes over a wider range of conditions than would otherwise be feasible. These capabilities are used for a wide range of projects from school bus to frontal, side, and rollover research programs. This paper provides an overview of these activities. NHTSA's most extensive modeling research involves developing finite element and articulated mass models to evaluate a range of vehicles and crash environments. These models are being used to develop a fleet wide systems model for evaluating compatibility issues.
Technical Paper

Evaluation of injury risk from side impact air bags

2001-06-04
2001-06-0091
Several thoracic and head protection side impact air bag systems (SAB) are emerging in the U.S. market and are projected to become prevalent in the fleet. These systems appear to offer superior protection in side crashes. However, concerns have been raised as to their potential for causing injury to out-of-position (OOP) occupants. This paper describes the National Highway Traffic Safety Administration (NHTSA) program for evaluation of the SAB systems for OOP occupants and provides a status report on the current research. The industry's Side Airbag Out-of- Position Injury Technical Working Group (TWG) recommended procedures for 3-year-old and 6-year-old occupants are evaluated. Additional test procedures are described to augment the TWG procedures for these occupants and 12-month- old infants.
Technical Paper

Evaluation of Car-to-Car Frontal Offset Impact Finite Element Models Using Full Scale Crash Data

1995-02-01
950650
This paper describes the results of a study conducted to evaluate the performance and accuracy of a medium size sedan finite element model for off-set car-to-car impacts. This model was originally developed for front impact and does not include side structure compliance. Two tests conducted by the National Highway Traffic Safety Administration are used for evaluation of the simulations. The overall results indicate that the simulations appear to be consistent with the crash test data. Problems associated with the use of node constraints, lack of side structure model fidelity, and the different integration time marching are identified and solutions for the problems are proposed.
Technical Paper

Effects of Outriggers on Dynamic Rollover Resistance Maneuvers - Results from Phase V of NHTSA's Light Vehicle Rollover Research Program

2003-03-03
2003-01-1011
This paper describes the National Highway Traffic Safety Administration's (NHTSA) efforts to determine how different outrigger designs can affect J-Turn and Road Edge Recovery test maneuver outcome. Data were collected during tests performed with three different outrigger designs (made from aluminum, carbon fiber, and titanium) having different physical properties (geometry and weight). Four sport utility vehicles were tested: a 2001 Chevrolet Blazer, 2001 Toyota 4Runner, 2001 Ford Escape, and a 1999 Mercedes ML320. The 4Runner and ML320 were each equipped with electronic stability control, however the systems were disabled for the tests performed in this study. A detailed description of the testing performed and the results obtained are discussed. From the results, a comparison of how the three outrigger designs affected the test results is provided.
Technical Paper

Driver Crash Avoidance Behavior with ABS in an Intersection Incursion Scenario on the Iowa Driving Simulator

1999-03-01
1999-01-1290
The National Highway Traffic Safety Administration (NHTSA) has developed its Light Vehicle Antilock Brake Systems (ABS) Research Program in an effort to determine the cause (s) of the apparent increase in fatal single-vehicle run-off-road crashes as vehicles undergo a transition from conventional brakes to ABS. As part of this program, NHTSA conducted research examining driver crash avoidance behavior and the effects of ABS on drivers’ ability to avoid a collision in a crash-imminent situation. The study described here was conducted on the Iowa Driving Simulator and examined the effects of ABS versus conventional brakes, speed limit, ABS instruction, and time-to-intersection (TTI) on driver behavior and crash avoidance performance. This study found that average, alert drivers do tend to brake and steer in realistic crash avoidance situations and that excessive steering can occur. However, this behavior did not result in a significant number of road departures.
Technical Paper

Driver Crash Avoidance Behavior with ABS in an Intersection Incursion Scenario on Dry Versus Wet Pavement

1999-03-01
1999-01-1288
The National Highway Traffic Safety Administration (NHTSA) has developed its Light Vehicle Antilock Brake Systems (ABS) Research Program in an effort to determine the cause (s) of the apparent increase in fatal single-vehicle run-off-road crashes as vehicles undergo a transition from conventional brakes to ABS. As part of this program, NHTSA conducted research examining driver crash avoidance behavior and the effects of ABS on drivers' ability to avoid a collision in a crash-imminent situation. The study described here was conducted on a test track under dry and wet pavement conditions to examine the effects of ABS versus conventional brakes, ABS brake pedal feedback level, and ABS instruction on driver behavior and crash avoidance performance. This study found that drivers do tend to brake and steer in realistic crash avoidance situations and that excessive steering can occur.
Technical Paper

Development of THOR-FLx: A Biofidelic Lower Extremity for Use with 5th Percentile Female Crash Test Dummies

2002-11-11
2002-22-0014
A new lower leg/ankle/foot system has been designed and fabricated to assess the potential for lower limb injuries to small females in the automotive crash environment. The new lower extremity can be retrofitted at present to the distal femur of the 5th percentile female Hybrid III dummy. Future plans are for integration of this design into the 5th percentile female THOR dummy now under development. The anthropometry of the lower leg and foot is based mainly on data developed by Robbins for the 5th percentile female, while the biomechanical response requirements are based upon scaling of 50th percentile male THOR-Lx responses. The design consists of the knee, tibia, ankle joints, foot, a representation of the Achilles tendon, and associated flesh/skins. The new lower extremity, known as THOR-FLx, is designed to be biofidelic under dynamic axial loading of the tibia, static and dynamic dorsiflexion, static plantarflexion and inversion/eversion.
Technical Paper

Design Considerations for a Compatibility Test Procedure

2002-03-04
2002-01-1022
A major focus of the National Highway Traffic Safety Administration's (NHTSA) vehicle compatibility and aggressivity research program is the development of a laboratory test procedure to evaluate compatibility. This paper is written to explain the associated goals, issues, and design considerations and to review the preliminary results from this ongoing research program. One of NHTSA's activities supporting the development of a test procedure involves investigating the use of an mobile deformable barrier (MDB) into vehicle test to evaluate both the self-protection (crashworthiness) and the partner-protection (compatibility) of the subject vehicle. For this development, the MDB is intended to represent the median or expected crash partner. This representiveness includes such vehicle characteristics as weight, size, and frontal stiffness. This paper presents distributions of vehicle measurements based on 1996 fleet registration data.
Technical Paper

Comparison of Vehicle Structural Integrity and Occupant Injury Potential in Full-frontal and Offset-frontal Crash Tests

2000-03-06
2000-01-0879
The frontal crash standard in the USA specifies that the full front of a vehicle impact a rigid barrier. Subsequently, the European Union developed a frontal crash standard that requires 40 percent of the front of a vehicle to impact a deformable barrier. The present study conducted paired crashes of vehicles using the full-frontal barrier procedure and the 40 percent offset deformable barrier procedure. In part, the study was to examine the feasibility of adding an offset test procedure to the frontal crash standard in the USA. Frontal-offset and full-frontal testing was conducted using both the mid-size (50th percentile male Hybrid III) and the small stature (5th percentile female Hybrid III) dummies. Five vehicle models were used in the testing: Dodge Neon, Toyota Camry, Ford Taurus, Chevrolet Venture and Ford Contour. In the crash tests, all dummies were restrained with the available safety belt systems and frontal air bags.
Technical Paper

Brake System Safety Analysis

1971-02-01
710593
An important new technique in safety engineering for complex systems is the fault tree analysis method. The results of a motor vehicle brake system safety analysis using the fault tree technique are described. The work is directed toward the identification and ranking of brake system failure modes which may be critical as accident causation factors. Safety criticality for each failure mode is defined as the product of probability of occurrence and severity of effect on vehicle control. Failure data for the brake system components are obtained from maintenance and repair records of a large automobile leasing fleet. An effect scale is developed using a method for pooling expert judgements to obtain the relative ranking of various brake faults as to accident causation potential. The fault tree structure is employed to combine probability and effect to obtain the safety criticality value of each fault.
Technical Paper

Antilock Systems for Air-Braked Vehicles

1992-01-01
890113
When a heavy vehicle driver (or in fact a driver of any vehicle) makes a brake application that is too "hard" for conditions - especially when the vehicle is lightly loaded or empty and/or the road is wet or slippery - he is likely to lock some or all of his wheels. Under these conditions, the tractor can jackknife or the trailer can swing out of its lane (if it is a combination-unit vehicle) or the truck can spin out (if it is a single-unit vehicle). Incorporation of an antilock brake system addresses the wheel lock and resultant control loss.
Technical Paper

An Overview of the National Highway Traffic Safety Administration’s Light Vehicle Antilock Brake Systems Research Program

1999-03-01
1999-01-1286
This paper presents an overview of currently ongoing research by the National Highway Traffic Safety Administration (NHTSA) in the area of light vehicle (passenger cars and light trucks) Antilock Brake Systems (ABS). This paper serves as a lead-in to other papers that will be presented during this session. Several statistical crash data studies have found there to be little or no net safety benefit from the implementation of four-wheel ABS on passenger automobiles. Typically, these studies have found ABS to be associated with: 1. A statistically significant decrease in multi-vehicle crashes. 2. A statistically significant decrease in fatal pedestrian strikes. 3. A statistically significant increase in single-vehicle road departure crashes. The safety disbenefit due to the third finding approximately cancels the safety benefits from the first two findings.
Technical Paper

An Experimental Examination of J-Turn and Fishhook Maneuvers That May Induce On-Road, Untripped, Light Vehicle Rollover

2003-03-03
2003-01-1008
Phase IV of the National Highway Traffic Safety Administration's (NHTSA) rollover research program was performed in 2001, starting in the spring and continuing through the fall. The objective of this phase was to obtain the data needed to select a limited set of maneuvers capable of assessing light vehicle rollover resistance. Five Characterization maneuvers and eight Rollover Resistance maneuvers were evaluated [1]. This paper is “Volume 1” of a two-paper account of the research used to develop dynamic maneuver tests for rollover resistance ratings. Test procedures and results from one Characterization maneuver (the Slowly Increasing Steer maneuver) and four Rollover Resistance maneuvers are discussed (the NHTSA J-Turn, Fishhook 1a, Fishhook 1b, and Nissan Fishhook). Details regarding NHTSA's assessment of the Consumers Union Short Course (CUSC), ISO 3888 Part 2, Ford Path Corrected Limit Lane Change (PCL LC), and Open-Loop Pseudo Double Lane Changes are available in “Volume 2” [2].
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