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Technical Paper

Validation of Wireless Power Transfer up to 11kW Based on SAE J2954 with Bench and Vehicle Testing

2019-04-02
2019-01-0868
Wireless Power Transfer (WPT) promises automated and highly efficient charging of electric and plug-in-hybrid vehicles. As commercial development proceeds forward, the technical challenges of efficiency, interoperability, interference and safety are a primary focus for this industry. The SAE Vehicle Wireless Power and Alignment Taskforce published the Recommended Practice J2954 to help harmonize the first phase of high-power WPT technology development. SAE J2954 uses a performance-based approach to standardizing WPT by specifying ground and vehicle assembly coils to be used in a test stand (per Z-class) to validate performance, interoperability and safety. The main goal of this SAE J2954 bench testing campaign was to prove interoperability between WPT systems utilizing different coil magnetic topologies. This type of testing had not been done before on such a scale with real automaker and supplier systems.
Technical Paper

Update of the WorldSID 50th Male Pelvic Injury Criterion and Risk Curve

2018-04-03
2018-01-0539
Petit et al. 2015 and Lebarbé et al. 2016 reported on two studies where the injury mechanism and threshold of the sacroiliac joint were investigated in two slightly oblique crash test conditions from 18 Post Mortem Human Subjects (PMHS) tests. They concluded that the sacroiliac joint fractures were associated with pubic rami fractures. These latter being reported to occur first in the time history. Therefore it was recommended not to define a criterion specific for the sacroiliac joint. In 2012, injury risk curves were published for the WorldSID dummy by Petitjean et al. For the pelvis, dummy and PMHS paired tests from six configurations were used (n = 55). All of these configurations were pure lateral impacts. In addition, the sacroiliac joint and femur neck loads were not recorded, and the dummy used was the first production version (WorldSID revision 1). Since that time, the WorldSID was updated several times, including changes in the pelvis area.
Technical Paper

Study of Vehicle-to-Vehicle Collision Performance Based on Balance of Front End Strength

2007-04-16
2007-01-1175
Compatibility in vehicles crashes has been studied worldwide in recent years. In cases where primary energy-absorbing structures such as front end members were bypassed in front-to-front collisions, energy-absorbing efficiency declined compared to cases when no such bypassing occurred. A bumper beam that connects the front end members in the transverse direction can help prevent bypassing of primary energy-absorbing structures. The strength balance between front end members and a bumper beam was studied in this paper. It was verified in front-to-front offset vehicle collision tests that crash energy can be efficiently absorbed by balancing the strength of the bumper beam with the compression strength of the front end members.
Technical Paper

Study of Braking Characteristics of New Manual Braking System (1st Report)

2024-04-09
2024-01-2497
The purpose of this study is to propose braking characteristics that are easy for drivers to handle in a system in which braking and driving operations are performed by hand. Genetic algorithm optimization of braking characteristics showed that the best deceleration tracking was achieved by an FG diagram with a logarithmic function shape. In contrast, the slope of the optimal FG diagram tended to decrease as the driver's proportional gain increased.
Technical Paper

Road Crossing Assistance Method Using Object Detection Based on Deep Learning

2022-03-29
2022-01-0149
This paper describes a method for assisting pedestrians to cross a road. As motorization develops, pedestrian protection techniques are becoming more and more important. Advanced driving assistance systems (ADAS) are improving rapidly to provide even greater safety. However, since the accident risk of pedestrians remains high, the development of an advanced walking assistance system for pedestrian protection may be an effective means of reducing pedestrian accidents. Crossing a road is one of the highest risk events, and is a complex phenomenon that consists of many dynamically changing elements such as vehicles, traffic signals, bicycles, and the like. A road crossing assistance system requires three items: real-time situational recognition, a robust decision-making function, and reliable information transmission. Edge devices equipped with autonomous systems are one means of achieving these requirements.
Journal Article

Research on Ultra-High Viscosity Index Engine Oil: Part 2 - Influence of Engine Oil Evaporation Characteristics on Oil Consumption of Internal Combustion Engines

2022-03-29
2022-01-0524
The reduction of CO2 emissions is one of the most important challenges for the automotive industry to contribute to address global warming. Reducing friction of internal combustion engines (ICEs) is one effective countermeasure to realize this objective. The improvement of engine oil can contribute to reduce fuel consumption by reducing friction between engine parts. Electrification of ICE powertrains increases the overall efficiency of powertrains and reduces the average engine oil temperature during vehicle operation, due to intermittent engine operation. An effective way of reducing engine friction is to lower the viscosity of the engine oil in the low to medium temperature range. This can be accomplished while maintaining viscosity at high temperatures by reducing the base oil viscosity and increasing the viscosity modifier (VM) content to raise the viscosity index (so-called “flat viscosity” concept).
Technical Paper

Research of the Relationship of Pedestrian Injury to Collision Speed, Car-type, Impact Location and Pedestrian Sizes using Human FE model (THUMS Version 4)

2012-10-29
2012-22-0007
Injuries in car to pedestrian collisions are affected by various factors such as the vehicle body type, pedestrian body size and impact location as well as the collision speed. This study aimed to investigate the influence of such factors taking a Finite Element (FE) approach. A total of 72 collision cases were simulated using three different vehicle FE models (Sedan, SUV, Mini-Van), three different pedestrian FE models (AM50, AF05, AM95), assuming two different impact locations (center and the corner of the bumper) and at four different collision speeds (20, 30, 40 and 50 km/h). The impact kinematics and the responses of the pedestrian model were validated against those in the literature prior to the simulations. The relationship between the collision speed and the predicted occurrence of head and chest injuries was examined for each case, analyzing the impact kinematics of the pedestrian against the vehicle body and resultant loading to the head and the chest.
Technical Paper

Research of Occupant kinematics and Injury values of Hybrid III, THOR, and human FE model in Oblique Frontal Impact

2016-04-05
2016-01-1521
This paper describes impact kinematics and injury values of Hybrid III AM50, THOR AM50 and THUMS AM50 in simulated oblique frontal impact conditions. A comparison was made among them in driver and passenger seat positions of a midsize sedan car finite element (FE) model. The simulation results indicated that the impact kinematics of THOR was close to that of THUMS compared to that of the Hybrid III. Both THOR and THUMS showed z-axis rotation of the rib cage, while Hybrid III did not. It was considered that the rib cage rotation was due primarily to the oblique impact but was allowed by flexibility of the lumbar spine in THOR and THUMS. Lateral head displacement observed in both THOR and THUMS was mostly induced by that rotation in both driver seat and passenger seat positions. The BrIC, thorax and abdominal injury values were close to each other between THOR and THUMS, while HIC15 and Acetabulum force values were different.
Technical Paper

Research of Fuel Components to Enhance Engine Thermal Efficiency Part I: Concepts for Fuel Molecule Candidate

2019-12-19
2019-01-2255
As part of efforts to address climate change and improve energy security, researchers have improved the thermal efficiency of engines by expanding the lean combustion limit. To further expand the lean combustion limit, the authors focused not only on engine technology but the chemical reactivity of various fuel molecules. Furan and anisole were among the fuel molecules selected, based on the idea that promising candidates should enhance the flame propagation speed and have good knocking resistance. Engine testing showed that the lean limit can be expanded by using fuels with the right molecular structures, resulting in higher thermal efficiency.
Technical Paper

Reference PMHS Sled Tests to Assess Submarining of the Small Female

2018-11-12
2018-22-0003
In the last decade, extensive efforts have been made to understand the physics of submarining and its consequences in terms of abdominal injuries. For that purpose, 27 Post Mortem Human Subject (PMHS) tests were performed in well controlled conditions on a sled and response corridors were provided to assess the biofidelity of dummies or human body models. All these efforts were based on the 50th percentile male. In parallel, efforts were initiated to transfer the understanding of submarining and the prediction criteria to the THOR dummies. Both the biofidelity targets and the criteria were scaled down from the 50th percentile male to the 5th percentile THOR female. The objective of this project was to run a set of reference PMHS tests in order to check the biofidelity of the THOR F05 in terms of submarining. Three series of tests were performed on nine PMHS, the first one was designed to avoid submarining, the second and third ones were designed to result in submarining.
Technical Paper

Pre-Collision System for Toyota Safety Sense

2016-04-05
2016-01-1458
Toyota Safety Sense is a safety system package developed to help drivers avoid accident types with a high frequency of occurrence. This paper deals with pre-collision system which forms the core of Toyota Safety Sense, especially Toyota Safety Sense P which uses a combined sensor configuration consisting of a monocular camera paired with millimeter wave radar, in order to achieve both high recognition performance and reliability. The use of a wide-angle monocular camera, millimeter wave radar integrated in the front grill emblem, and a collision determination algorithm for pedestrian targets enabled the development of a pre-collision system comprising detection capability of crossing pedestrians. Toyota has developed warning and pre-collision brake assist for driver to assist in avoiding a collision effectively; In addition, Pre-collision brake has achieved high level of performance for the drivers who cannot avoid a collision.
Technical Paper

Occupant Kinematics and Estimated Effectiveness of Side Airbags in Pole Side Impacts Using a Human FE Model with Internal Organs

2008-11-03
2008-22-0015
When a car collides against a pole-like obstacle, the deformation pattern of the vehicle body-side tends to extend to its upper region. A possible consequence is an increase of loading to the occupant thorax. Many studies have been conducted to understand human thoracic responses to lateral loading, and injury criteria have been developed based on the results. However, injury mechanisms, especially those of internal organs, are not well understood. A human body FE model was used in this study to simulate occupant kinematics in a pole side impact. Internal organ parts were introduced into the torso model, including their geometric features, material properties and connections with other tissues. The mechanical responses of the model were validated against PMHS data in the literature. Although injury criterion for each organ has not been established, pressure level and its changes can be estimated from the organ models.
Technical Paper

Method of Improving Side Impact Protection Performance by Induction Hardening of Body Reinforcement Compatibility Between Safety and Weight Reduction in Body Engineering

1998-02-23
980550
A technique for induction-hardening local portions of vehicle body reinforcements press-formed of thin sheet steel has been developed, with the aim of ensuring occupant safety in a side collision. This technique for increasing the tensile strength of sheet steel was practically applied to the front floor cross member and center pillar reinforcement. Owing to this method, the weight of body reinforcements can be decreased. New induction-hardening systems have also been developed for the present technique. One is an apparatus which allows induction-hardening a part with a three-dimensionally curved surface. Another is a straightening quench technique used to retain the same dimensional accuracy as the original press-formed part.
Technical Paper

Investigation of Pelvic Injuries on Eighteen Post Mortem Human Subjects Submitted to Oblique Lateral Impacts

2016-11-07
2016-22-0005
The aim of this study was to investigate the sacroiliac joint injury mechanism. Two test configurations were selected from full scale car crashes conducted with the WorldSID 50th dummy resulting in high sacroiliac joint loads and low pubic symphysis force, i.e. severe conditions for the sacroiliac joint. The two test conditions were reproduced in laboratory using a 150-155 kg guided probe propelled respectively at 8 m/s and 7.5 m/s and with different shapes and orientations for the plate impacting the pelvis. Nine Post Mortem Human Subject (PMHS) were tested in each of the two configurations (eighteen PMHS in total). In order to get information on the time of fracture, eleven strain gauges were glued on the pelvic bone of each PMHS. Results - In the first configuration, five PMHS out of nine sustained AIS2+ pelvic injuries. All five presented sacroiliac joint injuries associated with pubic area injuries.
Technical Paper

Injury Estimation in Frontal Collisions for Automobiles Equipped with Event Data Recorders (EDRs)

2015-04-14
2015-01-1447
Event Data Recorders (EDRs) record valuable data in estimating the occupant injury severity after a crash. Advanced Automatic Collision Notification (AACN) with the use of EDR data will determine the potential extent of injuries to those involved in motor vehicle accidents. In order to obtain basic information in injury estimation using EDR data, frontal collisions for 29 vehicles equipped with EDRs were analyzed as a pilot study by retrieving the EDR data from the accident vehicles and collecting the occupant injury data from the database of an insurance company. As a result, the severity of occupant injury was closely related to the Delta V recorded on an EDR. However, there were several cases in which the predicted injury level was overestimated or underestimated by the Delta V. Therefore, caution is required when predicting the level of injury in frontal collisions based upon the Delta V alone.
Journal Article

Influence of Pre-impact Pedestrian Posture on Lower Extremity Kinematics in Vehicle Collisions

2016-04-05
2016-01-1507
Lower extremities are the most frequently injured body regions in vehicle-to-pedestrian collisions and such injuries usually lead to long-term loss of health or permanent disability. However, influence of pre-impact posture on the resultant impact response has not been understood well. This study aims to investigate the effects of preimpact pedestrian posture on the loading and the kinematics of the lower extremity when struck laterally by vehicle. THUMS pedestrian model was modified to consider both standing and mid-stance walking postures. Impact simulations were conducted under three severities, including 25, 33 and 40 kph impact for both postures. Global kinematics of pedestrian was studied. Rotation of the knee joint about the three axes was calculated and pelvic translational and rotational motions were analyzed.
Journal Article

Improvement of Ride Comfort by Unsprung Negative Skyhook Damper Control Using In-Wheel Motors

2016-04-05
2016-01-1678
Vehicles equipped with in-wheel motors (IWMs) are capable of independent control of the driving force at each wheel. These vehicles can also control the motion of the sprung mass by driving force distribution using the suspension reaction force generated by IWM drive. However, one disadvantage of IWMs is an increase in unsprung mass. This has the effect of increasing vibrations in the 4 to 8 Hz range, which is reported to be uncomfortable to vehicle occupants, thereby reducing ride comfort. This research aimed to improve ride comfort through driving force control. Skyhook damper control is a typical ride comfort control method. Although this control is generally capable of reducing vibration around the resonance frequency of the sprung mass, it also has the trade-off effect of worsening vibration in the targeted mid-frequency 4 to 8 Hz range. This research aimed to improve mid-frequency vibration by identifying the cause of this adverse effect through the equations of motion.
Technical Paper

IGBT Gate Control Methods to Reduce Electrical Power Losses of Hybrid Vehicles

2016-04-05
2016-01-1224
Reducing the loss of the power control unit (PCU) in a hybrid vehicle (HV) is an important part of improving HV fuel efficiency. Furthermore the loss of power devices (insulated gate bipolar transistors (IGBTs) and diodes) used in the PCU must be reduced since this amounts to approximately 20% of the total electrical loss in an HV. One of the issues for reducing loss is the trade-off relationship with reducing voltage surge. To restrict voltage surge, it is necessary to slow down the switching speed of the IGBT. In contrast, the loss reduction requires the high speed switching. One widely known method to improve this trade-off relationship is to increase the gate voltage in two stages. However, accurate and high-speed operation of the IGBT gate control circuit is difficult to accomplish. This research clarifies a better condition of the two-stage control and designed a circuit that improves this trade-off relationship by increasing the speed of feedback control.
Technical Paper

High-Speed Seatbelt Pretensioner Loading of the Abdomen

2006-11-06
2006-22-0002
This study characterizes the response of the human cadaver abdomen to high-speed seatbelt loading using pyrotechnic pretensioners. A test apparatus was developed to deliver symmetric loading to the abdomen using a seatbelt equipped with two low-mass load cells. Eight subjects were tested under worst-case scenario, out-of-position (OOP) conditions. A seatbelt was placed at the level of mid-umbilicus and drawn back along the sides of the specimens, which were seated upright using a fixed-back configuration. Penetration was measured by a laser, which tracked the anterior aspect of the abdomen, and by high-speed video. Additionally, aortic pressure was monitored. Three different pretensioner designs were used, referred to as system A, system B and system C. The B and C systems employed single pretensioners. The A system consisted of two B system pretensioners. The vascular systems of the subjects were perfused.
Journal Article

Experimental and Numerical Study on the Effect of Nitric Oxide on Autoignition and Knock in a Direct-Injection Spark-Ignition Engine

2022-08-30
2022-01-1005
Nitric Oxide (NO) can significantly influence the autoignition reactivity and this can affect knock limits in conventional stoichiometric SI engines. Previous studies also revealed that the role of NO changes with fuel type. Fuels with high RON (Research Octane Number) and high Octane Sensitivity (S = RON - MON (Motor Octane Number)) exhibited monotonically retarding knock-limited combustion phasing (KL-CA50) with increasing NO. In contrast, for a high-RON, low-S fuel, the addition of NO initially resulted in a strongly retarded KL-CA50 but beyond the certain amount of NO, KL-CA50 advanced again. The current study focuses on same high-RON, low-S Alkylate fuel to better understand the mechanisms responsible for the reversal in the effect of NO on KL-CA50 beyond a certain amount of NO.
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