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Simplified visualization of the fuel spray developing process in a small D.I. diesel engine was made by the liquid injection technique. In this technique, a liquid fuel was injected into another liquid to simulate injection into a high pressure gaseous atmosphere. For obtaining spray characteristics in the liquid similar to a diesel spray in a high-pressure gaseous atmosphere, the similarity principles based on the Reynolds number of the fuel flow at a nozzle hole and empirical equations of the spray penetration including the breakup length were introduced in this study. Especially, the injector was newly designed for the liquid injection technique based on these similarity principles. The behavior of the spray in a swirling flow was investigated. The spray with different breakup length shows different behavior in the same swirling flow.

Comparing with port-fuel-injection (PFI) engine, the fuel sprays in spark-ignition direct-injection (SIDI) engines play more important roles since they significantly influence the combustion stability, engine efficiency as well as emission formations. In order to design higher efficiency and cleaner engines, further research is needed to understand and optimize the fuel spray atomization and vaporization. This paper investigates the atomization and evaporation of n-pentane, gasoline and surrogate fuels sprays under realistic SIDI engine conditions. An optical diagnostic technique combining high-speed Mie scattering and Schlieren imaging has been applied to study the characteristics of liquid and vapor phases inside a constant volume chamber under various operating conditions. The effects of ambient temperature, fuel temperature, and fuel type on spray atomization and vaporization are analyzed by quantitative comparisons of spray characteristics.

The continuous improvement of gasoline direct injection (GDI) engine is largely attributed to the enhanced understanding of air-fuel mixing and combustion processes. This work investigates the transient behavior of the ambient flow fields of hexane spray using the combined diagnostics of fluorescent particle image velocimetry (FPIV) and mie scattering. A hybrid analysis approach is proposed to investigate the residual effect of spray injection on ambient flow fields, including flow similarity measurement, entrainment velocity calculation, and vortex strength detection. The work investigates the residual effect under different injection durations, injection pressure, and flash-boiling extent of the spray, and unveils correlation between vortex strength and the endurance of the residual effect.

An experimental study on emission formation processes, such as these of nitric oxide, particulate and total hydrocarbon in a small direct injection (D.I.) diesel engine was carried out by using a newly developed total in-cylinder sampling technique. The sampling method consisted of rapidly opening a blowdown valve attached to the bottom of the piston bowl, and quickly transferring most of the in-cylinder contents into a large sampling chamber below the piston. No modification of the intake and exhaust ports in a cylinder head was required for the installation of the blowdown apparatus. The sampling experiment gave a history of spatially-averaged emission concentrations in the cylinder. The effects of several engine variables, such as the length-to-diameter ratio of the nozzle hole, the ratio of the piston bowl diameter to the cylinder bore and the intake swirl ratio, on the emission formation processes were investigated.

This paper describes information of the swirling flow in a direct-injection diesel engine which has over-head valves and a troidal cavity. The forward-scattering laser doppler velocimeter was used. The “SIDE VIEW” optical arrangement was adopted in the engine to measure the flow in the cylinder and in the cavity with little modification on the configuration of the combustion chamber. The properties of the swirling flow were discussed for three kinds of cylinder heads which produced different intake flows. As a result, the relationship between the mean velocity, the turbulence and the cycle-to-cycle variation was revealed. Further, the variation of the flow pattern and the swirl intensity was indicated as a function of the crank angle and the axial distance.

Experiments and modeling of a spray impinged onto a cavity wall of a simulated piston were performed under simulated diesel engine conditions (pressure and density) at an ambient temperature. The diesel fuel was delivered from a Bosch-type injection pump to a single-hole nozzle, the hole being drilled in the same direction as the original five-hole nozzle. The fuel was injected into a high-pressure bomb in which an engine combustion chamber, composed of a piston, a cylinder head and a cylinder liner, was installed. Distributions of the spray impinged on the simulated combustion chamber were observed from various directions while changing some of the experimental parameters, such as combustion chamber shape, nozzle projection and top-clearance. High-speed photography was used in the constant volume bomb to examine the effect of these parameters on the spray distributions.

Three-Dimensional visualization technique based on volume rendering method has been developed in order to translate a calculated result of diesel combustion simulation into an realistically spray and flame image. This paper presents an overview of diesel combustion model which has been developed at Hiroshima University, a description of the three-dimensional visualization technique, and some examples of spray and flame image generated by this visualization technique.

A simple, but useful method is described for predicting the swirl speed during the compression process in a direct injection diesel engine. The method is based on the idea of dividing the combustion chamber into two volumetric regions and computing the variation of the angular momentum in each region. Laser doppler velocimeter measurements in a motored engine proved the validity of the idea that the volume in the combustion chamber should be treated as two regions, that is, the cylindrical volume inside the piston-cavity radius, and the annular volume outside the piston-cavity radius. Distributions of tangential velocities were measured for different conditions, including the intake port configuration, the piston cavity shape, the compression ratio and the engine speed. These results were integrated in the two regions and provided the measured “two volume-regions” swirl ratio. At the same time, the computation was carried out for the same experimental conditions.

Flash boiling spray has been proven to be a useful method in providing finer fuel droplet and stronger evaporation in favor of creating a homogeneous fuel-air mixture. Combustion characteristics of flash boiling spray are thus valuable to be investigated systematically for aiding the development of efficient internal combustion system. An experimental study of flash boiling spray combustion in a SIDI optical engine under early injection has been conducted. The fuel, Iso-octane, was used across all tests. Three fuel spray conditions experimented in the study: normal liquid, transitional flash boiling and flare flash boiling sprays, within each case that Pa/Ps ratio was set in (>1), (0.3~1), and (<0.3) respectively. A small quartz insert on the piston enables optical access for observing combustion process; non-intrusive measurements on flame radicals has been carried out using a high-speed color camera.

A new technique was proposed for the simultaneous measurement of the concentration of fuel vapor and liquid in an evaporating diesel spray injected into a high temperature and high pressure environment. This technique was based on the principle of the absorption of ultraviolet laser light by fuel vapor and the scattering of visible laser light by fuel droplets in the diesel spray. For this principle, α-methylnaphthalene was used as a test fuel. Measuring the transmissivity of ultraviolet and visible laser lights absorbed and scattered by β-methylnaphthalene spray made it possible to analyze the fuel vapor concentration, droplets density and the mixture temperature in the diesel spray. A computerized tomographic transfer technique was also adopted to analyze three-dimensional fuel concentration distribution in the spray.

This paper describes a simplified three-dimensional modeling of the mixture formation and combustion processes in a direct injection (D.I.) diesel engine. The fuel-air mixing and combustion processes in the D.I. diesel engine can be characterized by the combined effects of some processes, such as spray trajectory, fuel vaporization, gas motion, combustion, and dispersion of gaseous components and enthalpy. Each process was computed by a simple sub-model based on the experimental results and empirical equations. The dispersion process was, however, computed by solving the conservation equations of the gaseous components and enthalpy by the finite difference technique. The sub-models were combined for predicting the three-dimensional distributions of the gaseous components and the temperature in the combustion chamber, and finally the cylinder pressure, heat release rate, engine performance and pollutant emissions (NO and soot).

Quantitative imaging of the fuel concentration distribution was made in the combustion chamber of a propane-fueled spark ignition (SI) engine with the employment of laser-sheet-induced Rayleigh scattering technique for realizing the remote, nonintrusive and highly space- and time-resolved measurement. The original engine was modified to introduce YAG laser-induced sheet light into the combustion chamber and the scattered light was captured by a CCD camera fitted with a gated double-micro- channel plate image intensifier. The measurements were done at the crank angle of 270°ATDC in the combustion chamber of the engine motored at 200rpm with an air fuel ratio of 13 for various injection timing, injection direction and intake flow. The results show that with an appropriate matching of fuel injection timing, injection direction and intake flow, a stratified distribution of the fuel concentration can be realized.

The two-dimensional distributions of the liquid phase temperatures in diesel sprays injected into high-pressure and high-temperature environments were measured using the laser-induced fluorescence technique. The liquid fuel (n-hexadecane) was doped with pyrene(C16H10). The fuel spray doped with pyrene was injected under a high-pressure of 3.1MPa and a high-Temperature of 773K. The evaporating diesel spray was excited by laser radiation at 266nm, and the resulting fluorescence was imaged by an intensified CCD camera. The fluorescence intensity ratios of the pyrene monomer and excimer emissions have temperature dependence, and were used to determine the liquid phase temperatures in the diesel sprays. The cross-sectional distribution of the liquid phase temperature was estimated from the fluorescence images by the temperature dependence of the intensity ratio.

Planar laser-induced fluorescence (PLIF) technique was employed to perform the quantitative measurements of the cyclic variation of mixture concentration in the combustion chamber of a spark ignition (SI) engine. Nitrogen dioxide was used as the fluorescence tracer to simulate the fuel vapor. A Nd:YAG laser operated at its second harmonic wavelength was employed as the light source. The original engine was modified to introduce laser sheet light into the combustion chamber and the induced fluorescence was captured by a CCD camera fitted with a gated image intensifier. The measurements were done at the engine crank angles of 180° ∼ 300° ATDC with the engine speeds of 200 ∼ 400 rpm and the injection timings of -70 °, 50° and 100° ATDC. A theoretical analysis was made to describe the cyclically varying characteristics of the mixture concentration.

The effects of engine parameters, such as spray characteristics and combustion chamber geometry on performance and exhaust emissions in a small D.I. diesel engine were investigated to find out the optimum way of improving the engine. Diesel spray injected into a high-pressure vessel was photographically analyzed to guess the spray behavior in a firing diesel engine. The ratio of hole length to the diameter of a nozzle (L/D) was varied from 3 to 7 as the main parameter of the nozzle. Piston cavity diameter and intake swirl were chosen as the other parameters. The effect of the above parameters was investigated in terms of brake specific fuel consumption (BSFC), exhaust smoke, nitric oxides (NOx) and total hydrocarbon (THC). The L/D of the nozzle is concluded to be of major importance in terms of BSFC and THC emission. Smaller piston cavity diameters lead to lower exhaust smoke, but to a higher level of NOx emission.

The internal combustion engine (ICE) is a typical complex multidisciplinary system which requires the support of precision design and manufacturing. To achieve a better performance of ICEs, tolerance assignment, or tolerance design, plays an important role. A novel multi-disciplinary tolerance design optimization problem considering two important disciplines of ICEs, the compression ratio and friction loss, is proposed and solved in this work, which provides a systematic procedure for the optimal determination of tolerances and overcomes the disadvantages of the traditional experience-based tolerance design. A bi-disciplinary analysis model is developed in this work to assist the problem solving, within which a model between the friction loss and tolerance is built based on the Gaussian Process using the corresponding simulation and experimental data.

Evaporating diesel spray distributions in the combustion chamber of a direct injection diesel engine were calculated using a phenomenological simulation model, and the calculated results were described three dimensionally using a 3-D volume rendering application which has been developed by the authors. The evaporating diesel spray distributions in the combustion chamber were measured using a technique based on the extinction of ultraviolet (wavelength of 280nm) and visible (wavelength of 560nm) laser lights. The measured results were compared with the predicted spray distributions in order to verify the simulation model. The calculated results show reasonably good agreement with the experimental results, and the validity of this spray model as a practical computational tool for estimating diesel spray behavior is confirmed by this comparison.

This paper presents the experimental analysis for the turbulence in the combustion chamber of a direct injection (D.I.) diesel engine. A dual beam mode, forward-scattering laser doppler velocimeter was applied to the flow measurement in a four-stroke, single-cylinder direct injection diesel engine of 110 mm bore and 125 mm stroke. The turbulence component was separated from instantaneous velocity using a high-pass filter. As a result, the difference in turbulent intensity between the intake and compression processes was discussed. Also, the effect of intake port and piston cavity shapes, the compression ratio and the engine speed on the turbulent intensity were clarified. In addition, the empirical equation for the decay of turbulent intensity in the compression process was expressed by a function of the Reynolds number based on the mean swirling flow.

Good comprehension of multi-component fuel spray behavior is essential for the improved performance of GDI engines. In this study, the spray characteristics of three distinct multi-component surrogate fuels with various proportions of n-pentane, iso-octane, and n-decane were investigated using multiple diagnostics including macroscopic imaging, planar laser Mie-scattering, and phase doppler interferometry (PDI). These surrogate fuels were used to mimic different distillation characteristics of regular unleaded gasoline with different vaporization behaviors. Test measurements show that under subcooled test conditions, the spray geometry is mainly influenced by dynamic viscosity. On the contrary, under superheated test conditions, spray geometry is controlled by the specific component of fuel which has the highest vapor pressure. A triangular methodology is created to evaluate the influence of component proportion on spray characteristics.

Among the alternative fuels, dimethyl ether (DME), one of the oxygenated fuels, attracts attention as an alternative fuel for the Diesel engine since the properties of the DME are fitted to the Diesel engine combustion and the know-how development has been made of the mass production of the DME from a natural gas. In this study, experiments were performed of ignition characteristics of the DME and Diesel fuel sprays injected by a D.I. Diesel injector into a high-pressure, high-temperature vessel. The fuel injection was made by a Bosch type injection system. A schlieren optical system was adopted for visualizing the ignition process as well as the vaporization process of the DME and Diesel fuel sprays. The ignition delay was measured by using a photo-sensor which had a sensitivity in the wavelength range from visible to ultraviolet. Pressure and temperature of the ambient air and the oxygen concentration of the ambient air were changed as experimental parameters.