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Spotlight on Sanjay Ravi Mark Fletcher discovers how The Cloud can help the automotive industry Powering Aspirations Ian Adcock reviews technologies at this year's Frankfurt motor show Stop-Start Breakthrough Kami Buchholz reports on an innovative Schaeffler stop-start for automatics

eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride

Volvo Trucks enters electrification's next phase With electric trucks already available, the OEM focuses on refining service and maintenance, expanding EV-certified dealerships and scaling production. Why agriculture will automate before on-highway Danfoss' top autonomy executive says automation will help overcome labor and technological challenges that would otherwise leave billions of dollars' worth of crops rotting in fields. Driver-in-the-loop for off-highway development Industrial and agricultural vehicle engineers can draw many of the same benefits from a driving simulator as passenger-car development teams.

Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.

Collaborating on diesel emission control Stringent fuel-efficiency and criteria-pollutant standards call for new combustion strategies. The SwRI-led Advanced Combustion Catalyst and Aftertreatment Technologies consortium reinvents existing technologies and experiments with new catalysts to meet standards. More intelligence equals more efficiency, enhanced functionality Advanced systems require renewed focus on architectures, processors, sensors and networks. Appraising the potential for platooning in the U.S. Researchers from the National Renewable Energy Laboratory perform statistical analysis based on a large collection of real-world U.S. truck usage data to estimate the fraction of total miles that are technically suitable for platooning. Connected commercial vehicles bring cybersecurity to the fore Connectivity, automation and electrification will largely drive vehicle developments in the coming years, according to experts presenting at the revamped SAE COMVEC 17.

The row about rare earths Rare-earth elements are key to applications as varied as traction motors, catalytic converters, and wind turbines, but high prices and supply shortages have the auto industry grappling with design changes and other alternatives.

Software's role continues to expand Design teams use different technologies to create new software and link systems together. Emissions regulations and engine complexity With the European Commission announcing a Stage V criteria emissions regulation for off-highway, scheduled to phase-in as earlly as 2019, there will be an end to a brief era of harmonized new-vehicle regulations. Will this affect an already complex engine development process? Evaluating thermal design of construction vehicles CFD simulation is used to evaluate two critical areas that address challenging thermal issues: electronic control units and hot air recirculation.

Hydraulics still in control of off-highway needs Engineers continue to master electronic controllers and software to help systems manage engine speeds and boost efficiency, to the ultimate benefit of both OEMs and end-users. Off-highway calibration challenges-big and complex As the final set of Tier 4 regulations kick in for engines greater than 750 hp (560 kW), calibration efforts must contend with complex engine and aftertreatment systems. Engine manufacturers and service providers deal with this complexity, but does it need to be so? DEF delivery modelling for SCR systems Researchers characterize a 0-D model of a urea delivery module, oriented to model-based control and to the simulation of the system response to fault injections finalized to diagnosis validation.

Polymeric engine bearings for stop-start Gaining momentum on passenger vehicles, hybrid and stop-start technologies are expected to find more application in commercial vehicles. Mahle has developed a proprietary lead-free polymer overlay for bearings that's suitable for this aggressive operating environment.

The big engine that could With the stringent EPA 2015 regulations on large diesel engines for locomotive, marine, and stationary generator applications, the need for NOx reduction via urea SCR catalyst arises given the proven performance of urea SCR. Monitoring hydraulics Component producers and vehicle service providers offer their views of hydraulic diagnostics as the industry moves toward real-time, intelligent health monitoring, predictive failure software algorithms, and wireless notification. Engine management expands from minute movements to full vehicle Electronic controls grow in complexity as engine designers extend their scope to include hydraulics.

A model in aftertreatment A look at 1-D numerical models, based on chemical kinetics derived for real-world catalysts, for a vanadium oxide ammonia SCR catalyst and a PGM-based DOC.

Hydrostatic transmissions in conventional envelopes Kubota designed a hydrostatic transmission for a compact tractor to improve operator control and increase efficiency and productivity. Design of a hydraulic free-piston engine Dutch companies Noax and Innas have developed an engine in which nearly all combustion energy is directly converted into hydraulic energy. Optimizing tractive performance Canadian researchers correlate analytical predictions and experimental data to determine that the proper matching of front- and rear-tire sizes, aswell as careful control of inflation pressure and normal load of the tires, is necessary to achieve optimum tractive performance of four-wheel-drive tractors. Actively suspending off-road vehicles The University of Texas Center for Electromechanics evaluated a retrofit electromechanical active suspension that s hows promise of improved cross-country mobility for military vehicles.

Technology for small-engine emissions reduction Swiss researchers used a modern four-stroke engine in conjunction with a commercially available catalytic converter and special gasoline to develop a significantly cleaner-running walk-behind mower. Large-scale application of J1939 The SAE electronic systems communication standard provides a method for achieving engineering flexibility, product standardization, parts rationalization, service, and customer convenience. Focus on electronics OEMs and their suppliers are developing vehicle systems for improved vehicle operation and reliability/durability with the help of electronics. The following pages review some recent industry advancements. 2000 SAE International Off-Highway Congress: one for the ages From antique off-highway equipment to the latest in intelligent vehicle technology, the 2000 SAE International Off-Highway & Powerplant Congress & Exposition brings yesterday and tomorrow together today.

The advent of stop-start technology As environmental concerns grow for R&D teams, OEMs look to bring the strategy further into the mainstream. Recycling opportunities for hybrid/electric vehicle lithium-ion batteries With limited reserves and strict environmental regulations, re-cyclers look to established extraction means to reuse, recycle, and dispose of the used batteries. Cameras look to go the distance Automakers seek vision systems with greater distances, improved reliability, and more functionality, thanks to ruggedized complementary metal-oxide semiconductor technologies. Getting right with composites With composites now a mainstay in most new aircraft de-signs, the engineering emphasis has switched from understanding if they work to thinking through the most efficient way to manufacture them, such as using design-for-manufacturing software.

A 24-hour battle of speed and efficiency At Le Mans this month, amped-up hybrid prototype racecars from Audi and Toyota face a revamped Porsche 919 hybrid, while Ford hopes to recapture glory with its new GT-R. Pushing the ICE forward, gradually Emergent technologies from BorgWarner, Eaton and Mahle aim for greater efficiency in gasoline and diesel engines. Smile, you're on Magna camera! Magna Electronics is rapidly expanding production of its made-in-U.S.A. onboard cameras to keep pace with booming OEM demand for safety and vehicle-autonomy vision-systems technology. Multi-material body solutions: Possibilities and manufacturing challenges The body-in-white is a prime target for lightweighting and many automakers are pursuing unique and effective multi-material approaches, but improved design tools and processes might yield greater gains.

Balancing GDI fuel economy and emissions Will OEMs have to adopt gasoline particulate filters to comply with stringent new emissions regulations? Top engineers discuss current developments. Cameras look to go the distance Automakers seek vision systems with greater distances, improved reliability, and more functionality, thanks to ruggedized complementary metal-oxide semiconductor technologies. Mixing metals Cadillac pursues aluminum/steel mix for new CT6 luxury sedan, leading to advances in body assembly.

Gearing EVs for greater efficiency Ingear, an innovative 2-speed transmission born in Canada, aims to unlock electric-vehicle performance and efficiency. Built-in Google vehicle apps arrive Android Automotive OS opens the door, cautiously, for third-party developers. Riding on air: Activated carbon aims at autos An old piece of science is set to bring new applications across the mobility spectrum. Allison builds a testing powerhouse Allison Transmission's new Vehicle Environmental Test center in Indianapolis is open for business for external and in-house customers alike. The VET has everything vehicle development teams need to improve testing efficiencies. Editorial The EVs are coming. Now what?

Designing for downforce Airflow is paramount for performance vehicles, which require aerodynamic enhancements to promote high-speed stability and greater cornering capability. Powering a drive to higher voltages 48-V systems are likely to power a new generation of functions including stop-start technology. Managing the deluge of data The model-based development (MBD) process has been a key enabler of technical advancement in the transportation industry; however, the MBD process leads to the generation of large volumes of data artifacts and work products. To maintain efficiency while continuously improving the quality of products, it is necessary to be able to manage this data in an efficient manner. A vision for SAE's future Longtime GM engineering executive and STEM education supporter Daniel M. Hancock brings a focused approach to his term as SAE International President.

Getting a grip on AWD efficiency The safety and performance benefits of all-wheel drive are undeniable, but so are the penalties of added weight, friction losses, and complexity. Clever axle disconnects and E-axles are driving future AWD developments. E pluribus unum Inputs from many sensors are being combined to give safety systems a true vision of vehicle surroundings, with the resulting sensor fusion becoming a mainstay of autonomous vehicle electronics. Lightweighting poses repair challenges Mass-produced aluminum bodies and mixed-material structures present challenges for assembly and repair, as automakers increasingly pursue these lightweight strategies. Setting the standard Meggitt CTO Emeritus begins term at helm of SAE International, seeks to encourage cross-sector relations, elevate image of SAE as aerospace industry leader.

Defying the disruptors and driving innovation Four top engineering executives discuss how their "traditional" companies are finding new technology opportunities and business growth amid the start-ups-and are even doing some disrupting themselves. Preparing for a 48-volt revival The quest to improve fuel economy is not waning, nor is the desire to achieve higher mpg through the use of just the right lightweight material for the right vehicle application. Additive manufacturing enhances GTDI pistons Selective Laser Melting may help manufacture future gasoline-engine pistons with enhanced heat-transfer properties and reduced weight.