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Technical Paper

Validation of a Self Tuning Gross Heat Release Algorithm

2008-06-23
2008-01-1672
The present paper shows the validation of a self tuning heat release method with no need to model heat losses, crevice losses and blow by. Using the pressure and volume traces the method estimates the polytropic exponents (before, during and after the combustion event), by the use of the emission values and amount of fuel injected per cycle the algorithm calculates the total heat release. These four inputs are subsequently used for computing the heat release trace. The result is a user independent algorithm which results in more objective comparisons among operating points and different engines. In the present paper the heat release calculated with this novel method has been compared with the one computed using the Woschni correlation for modeling the heat transfer. The comparison has been made using different fuels (PRF0, PRF80, ethanol and iso-octane) making sweeps in relative air-fuel ratio, engine speed, EGR and CA 50.
Journal Article

Using Hythane as a Fuel in a 6-Cylinder Stoichiometric Natural-gas Engine

2009-06-15
2009-01-1950
Combination of right EGR rates with turbocharging has been identified as a promising way to increase the maximum load and efficiency of heavy duty spark-ignited natural gas engines. With stoichiometric conditions a three way catalyst can be used which means that regulated emissions can be kept at very low levels. However dilution limit is limited in these types of engines because of the lower burnings rate of natural gas with higher EGR rates. One way to extend the dilution limit of a natural gas engine is to run the engine with Hythane (natural gas+ some percentage hydrogen). Previously benefits of hydrogen addition to a Lean Burn natural-gas fueled engine was investigated [1] however a complete study for stoichiometric operation was not performed. This paper presents measurements made on a heavy duty 6-cylinder natural gas engine.
Technical Paper

Transition from HCCI to PPC: the Sensitivity of Combustion Phasing to the Intake Temperature and the Injection Timing with and without EGR

2016-04-05
2016-01-0767
An experiment was conducted to investigate the effect of charge stratification on the combustion phasing in a single cylinder, heavy duty (HD) compression ignition (CI) engine. To do this the start of injection (SOI) was changed from -180° after top dead centre (ATDC) to near top dead centre (TDC) during which CA50 (the crank angle at which 50% of the fuel energy is released) was kept constant by changing the intake temperature. At each SOI, the response of CA50 to a slight increase or decrease of either intake temperature or SOI were also investigated. Afterwards, the experiment was repeated with a different intake oxygen concentration. The results show that, for the whole SOI period, the required intake temperature to keep constant CA50 has a “spoon” shape with the handle on the -180° side.
Technical Paper

Transition from HCCI to PPC Combustion by Means of Start of Injection

2015-09-01
2015-01-1790
Partially premixed combustion (PPC) is a promising way to achieve high efficiency and low engine-out emissions simultaneously in a heavy-duty engine. Compared to Homogeneous Charge Compression Ignition (HCCI), it can be controlled by injection events and much lower HC and CO emissions can be achieved. This work focuses on the transition from HCCI to PPC and combustion and emissions characteristics during the process are investigated. Injection strategies, EGR and boost pressure were the main parameters used to present the corresponding effect during the transition.
Technical Paper

The Usefulness of Negative Valve Overlap for Gasoline Partially Premixed Combustion, PPC

2012-09-10
2012-01-1578
Partially premixed combustion has the potential of high efficiency and simultaneous low soot and NOx emissions. Running the engine in PPC mode with high octane number fuels has the advantage of a longer premix period of fuel and air which reduces soot emissions, even at higher loads. The problem is the ignitability at low load and idle operating conditions. The objective is to investigate the usefulness of negative valve overlap on a light duty diesel engine running with gasoline partially premixed combustion at low load operating conditions. The idea is to use negative valve overlap to trap hot residual gases to elevate the global in-cylinder temperature to promote auto-ignition of the high octane number fuel. This is of practical interest at low engine speed and load operating conditions because it can be assumed that the available boost is limited. The problem with NVO at low load operating conditions is that the exhaust gas temperature is low.
Technical Paper

The Potential of Using the Ion-Current Signal for Optimizing Engine Stability - Comparisons of Lean and EGR (Stoichiometric) Operation

2003-03-03
2003-01-0717
Ion current measurements can give information useful for controlling the combustion stability in a multi-cylinder engine. Operation near the dilution limit (air or EGR) can be achieved and it can be optimized individually for the cylinders, resulting in a system with better engine stability for highly diluted mixtures. This method will also compensate for engine wear, e.g. changes in volumetric efficiency and fuel injector characteristics. Especially in a port injected engine, changes in fuel injector characteristics can lead to increased emissions and deteriorated engine performance when operating with a closed-loop lambda control system. One problem using the ion-current signal to control engine stability near the lean limit is the weak signal resulting in low signal to noise ratio. Measurements presented in this paper were made on a turbocharged 9.6 liter six cylinder natural gas engine with port injection.
Technical Paper

The Effect of Transfer Port Geometry on Scavenge Flow Velocities at High Engine Speed

1996-02-01
960366
2-D LDV measurements were performed on two different cylinder designs in a fired two-stroke engine running with wide-open throttle at 9000 rpm. The cylinders examined were one with open transfer channels and one with cup handle transfer channels. Optical access to the cylinder was achieved by removing the silencer and thereby gain optical access through the exhaust port. No addition of seeding was made, since the fuel droplets were not entirely vaporized as they entered the cylinder and thus served as seeding. Results show that the loop-scavenging effect was poor with open transfer channels, but clearly detectable with cup handle channels. The RMS-value, “turbulence”, was low close to the transfer ports in both cylinders, but increased rapidly in the middle of the cylinder. The seeding density was used to obtain information about the fuel concentration in the cylinder during scavenging.
Journal Article

The Effect of Intake Temperature in a Turbocharged Multi Cylinder Engine operating in HCCI mode

2009-09-13
2009-24-0060
The operating range in HCCI mode is limited by the excessive pressure rise rate and therefore high combustion induced noise. The HCCI range can be extended with turbocharging which enables increased dilution of the charge and thus a reduction of combustion noise. When the engine is turbocharged the intake charge will have a high temperature at increased boost pressure and can then be regulated in a cooling circuit. Limitations and benefits are examed at 2250 rpm and 400 kPa indicated mean effective pressure. It is shown that combustion stability, combustion noise and engine efficiency have to be balanced since they have optimums at different intake temperatures and combustion timings. The span for combustion timings with high combustion stability is narrower at some intake temperatures and the usage of external EGR can improve the combustion stability. It is found that the standard deviation of combustion timing is a useful tool for evaluating cycle to cycle variations.
Technical Paper

The Effect of Fuel Volatility on HCCI Using Simultaneous Formaldehyde and OH PLIF

2004-10-25
2004-01-2948
Simultaneous formaldehyde and OH PLIF have been applied in a direct-injected HCCI engine. The engine is a 0.5 l single-cylinder optical engine equipped with EGR system. PLIF measurements were performed with the engine run with two different fuels of low and high volatility, respectively. Different ratios of EGR were also examined. The aim of the study was to investigate how fuels with different volatility and EGR affect the HCCI combustion and measurements were performed for early and late injection timings. Measurements are presented for different injection timings showing formaldehyde and OH from start of injection until late in the expansion stroke. Also, formaldehyde distributions obtained from after the low temperature regime and before the high temperature regime are studied for different tuning of the start of injection from 300CAD to 20CAD before top dead center.
Technical Paper

The Effect of Cooled EGR on Emissions and Performance of a Turbocharged HCCI Engine

2003-03-03
2003-01-0743
This paper discusses the effects of cooled EGR on a turbo charged multi cylinder HCCI engine. A six cylinder, 12 liter, Scania D12 truck engine is modified for HCCI operation. It is fitted with port fuel injection of ethanol and n-heptane and cylinder pressure sensors for closed loop combustion control. The effects of EGR are studied in different operating regimes of the engine. During idle, low speed and no load, the focus is on the effects on combustion efficiency, emissions of unburned hydrocarbons and CO. At intermediate load, run without turbocharging to achieve a well defined experiment, combustion efficiency and emissions from incomplete combustion are still of interest. However the effect on NOx and the thermodynamic effect on thermal efficiency, from a different gas composition, are studied as well. At high load and boost pressure the main focus is NOx emissions and the ability to run high mean effective pressure without exceeding the physical constraints of the engine.
Technical Paper

Supercharged Homogeneous Charge Compression Ignition (HCCI) with Exhaust Gas Recirculation and Pilot Fuel

2000-06-19
2000-01-1835
In an attempt to extend the upper load limit for Homogeneous Charge Compression Ignition (HCCI), supercharging in combination with Exhaust Gas Recirculation (EGR) have been applied. Two different boost pressures were used, 1.1 bar and 1.5 bar. High EGR rates were used in order to reduce the combustion rate. The highest obtained IMEP was 16 bar. This was achieved with the higher boost pressure, at close to stoichiometric conditions and with approximately 50 % EGR. Natural gas was used as the main fuel. In the case with the higher boost pressure, iso-octane was used as pilot fuel, to improve the ignition properties of the mixture. This made it possible to use a lower compression ratio and thereby reducing the maximum cylinder pressure. The tests were performed on a single cylinder engine operated at low speed (1000 rpm). The test engine was equipped with a modified cylinder head, having a Variable Compression Ratio (VCR) mechanism.
Technical Paper

Simultaneous Formaldehyde and Fuel-Tracer LIF Imaging in a High-Speed Diesel Engine With Optically Accessible Realistic Combustion Chamber

2005-09-11
2005-24-008
Simultaneous laser-induced fluorescence (LIF) imaging of formaldehyde and a fuel-tracer have been performed in a high-speed diesel engine. N-heptane and isooctane were used as fuel and toluene was used as a tracer. This arrangement made it possible to make simultaneous measurements of toluene by exciting at 266 nm and detecting at 270-320 nm while exciting formaldehyde at 355 nm and detecting at 400-500 nm. The aim of this study is to investigate how traditional fuel tracer and natural-occurring formaldehyde formed in the cool chemistry are transported in the piston bowl. A range of ignition delays were created by running the engine with different amounts of EGR. During this sweep the area where the low-temperature reactions take place were studied. The measurements were performed in a 0.5-l, single-cylinder optical engine running under conditions simulating a cruise-point, i.e., about 2.2 bar imep.
Technical Paper

Simulation of HCCI – Addressing Compression Ratio and Turbo Charging

2002-10-21
2002-01-2862
This paper focuses on the performance and efficiency of an HCCI (Homogenous Charge Compression Ignition) engine system running on natural gas or landfill gas for stationary applications. Zero dimensional modeling and simulation of the engine, turbo, inlet and exhaust manifolds and inlet air conditioner (intercooler/heater) are used to study the effect of compression ratio and exhaust turbine size on maximum mean effective pressure and efficiency. The extended Zeldovich mechanism is used to estimate NO-formation in order to determine operation limits. Detailed chemical kinetics is used to predict ignition timing. Simulation of the in-cylinder process gives a minimum λ-value of 2.4 for natural gas, regardless of compression ratio. This is restricted by the NO formation for richer mixtures. Lower compression ratios allow higher inlet pressure and hence higher load, but it also reduces indicated efficiency.
Technical Paper

Sensitivity Analysis of Partially Premixed Combustion (PPC) for Control Purposes

2015-04-14
2015-01-0884
Partially Premixed Combustion (PPC) is a promising advanced combustion mode for future engines. In order to investigate the sensitivity of PPC to exhaust gas recirculation (EGR) rate, intake gas temperature, intake gas pressure, and injection timing, these parameters were swept individually at three different loads in a single cylinder diesel engine with gasoline-like fuel. A factor of sensitivity was defined to indicate the combustion's controllability and sensitivity to inlet gas parameters and injection timings. Through analysis of experimental results, a control window of inlet gas parameters and injection timings is obtained at different loads in PPC mode from 5 bar to 10 bar IMEPg load at 1200 rpm. To further study the PPC controllability with injection timing, main injection timing was adjusted to sustain steady combustion phasing subject to perturbation of inlet gas state.
Journal Article

Sensitivity Analysis Study on Ethanol Partially Premixed Combustion

2013-04-08
2013-01-0269
Partially Premixed Combustion (PPC) is a combustion concept which aims to provide combustion with low smoke and NOx with high thermal efficiency. Extending the ignition delay to enhance the premixing, avoiding spray-driven combustion and controlling the combustion temperature at an optimum level through use of suitable lambda and EGR levels have been recognized as key factors to achieve such a combustion. Fuels with high ignitability resistance have been proven to be a useful to extend the ignition delay. In this work pure ethanol has been used as a PPC fuel. The objective of this research was initially to investigate the required operating conditions for PPC with ethanol. Additionally, a sensitivity analysis was performed to understand how the required parameters for ethanol PPC such as lambda, EGR rate, injection pressure and inlet temperature influence the combustion in terms of controllability, stability, emissions (i.e.
Technical Paper

Scavenging Flow Velocity in Small Two-Strokes at High Engine Speed

1995-09-01
951789
2D-LDV-measurements were made on the flow from one transfer channel into the cylinder in a small two-stroke SI engine. The LDV measuring volume was located just outside the transfer port. The engine was a carburetted piston-ported crankcase compression chainsaw engine and it was run with wide open throttle at 9000 RPM. The muffler was removed to enable access into the cylinder. No additional seeding was used; the fuel and/or oil was not entirely vaporized as it entered the cylinder. Very high velocities (-275 m/s) were detected in the beginning of the scavenging phase. The horizontal velocity was, during the whole scavenging phase, higher than the vertical.
Technical Paper

Reed Valve Evaluation and Selection for the Compressor Cylinder in Double Compression Expansion Engine (DCEE) Concept

2021-04-06
2021-01-0397
This paper shows the potential benefits of implementing four configurations of reed valves at the inlet of the two-stroke compressor used in the double compression expansion engine (DCEE) concept or 8-stroke engines over the conventional poppet valves used in 4-stroke internal combustion engines. To model the reed and poppet valve configurations, the discharge coefficient was estimated from RANS computational fluid dynamics simulations using ANSYS Fluent 2020 R1, with a pressure difference up to 0.099 bar. The calculated discharge coefficients for each case were then fed in a zero-one dimension model using GT-Power to understand the valve performance i.e. the volumetric efficiency of the compressor cylinder and the mean indicated pressure during the compression process at 1200 rpm.
Technical Paper

Reducing Throttle Losses Using Variable Geometry Turbine (VGT) in a Heavy-Duty Spark-Ignited Natural Gas Engine

2011-08-30
2011-01-2022
Stoichiometric operation of Spark Ignited (SI) Heavy Duty Natural Gas (HDNG) engines with a three way catalyst results in very low emissions however they suffer from bad gas-exchange efficiency due to use of throttle which results in high throttling losses. Variable Geometry Turbine (VGT) is a good practice to reduce throttling losses in a certain operating region of the engine. VTG technology is extensively used in diesel engines; it is very much ignored in gasoline engines however it is possible and advantageous to be used on HDNG engine due to their relatively low exhaust gas temperature. Exhaust gas temperatures in HDNG engines are low enough (lower than 760 degree Celsius) and tolerable for VGT material. Traditionally HDNG are equipped with a turbocharger with waste-gate but it is easy and simple to replace the by-pass turbocharger with a well-matched VGT.
Technical Paper

Quantification of the Formaldehyde Emissions from Different HCCI Engines Running on a Range of Fuels

2005-10-24
2005-01-3724
In this paper, the formaldehyde emissions from three different types of homogenous charge compression ignition (HCCI) engines are quantified for a range of fuels by means of Fourier Transform Infra Red (FTIR) spectroscopic analysis. The engines types are differentiated in the way the charge is prepared. The characterized engines are; the conventional port fuel injected one, a type that traps residuals by means of a Negative Valve Overlap (NVO) and finally a Direct Injected (DI) one. Fuels ranging from pure n-heptane to iso-octane via diesel, gasoline, PRF80, methanol and ethanol were characterized. Generally, the amount of formaldehyde found in the exhaust was decreasing with decreasing air/fuel ratio, advanced timing and increasing cycle temperature. It was found that increasing the source of formaldehyde i.e. the ratio of heat released in the cool-flame, brought on higher exhaust contents of formaldehyde.
Technical Paper

Particle Image Velocimetry Flow Measurements and Heat-Release Analysis in a Cross-Flow Cylinder Head

2002-10-21
2002-01-2840
A specially designed cylinder head, enabling unthrottled operation with a standard cam-phasing mechanism, was tested in an optical single-cylinder engine. The in-cylinder flow was measured with particle image velocimetry (PIV) and the results were compared with heat release and emission measurements. The article also discusses effects of residual gas and effective compression ratio on heat-release and emissions. The special design of the cylinder head, with one inlet and one exhaust valve per camshaft, made it possible to operate the engine unthrottled at part load. Cam phasing led to late inlet valve closing, but also to increased valve overlap. The exhaust valve closing was late in the intake stroke, resulting in high amounts of residual gases. Two different camshafts were used with late inlet valve closing. One of the camshafts had shorter valve open duration on the phased exhaust cam lobe.
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