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Variable Cam Timing (VCT) has been proven to be a very effective method in PFI (Port Fuel Injection) engines for improved fuel economy and combustion stability, and reduced emissions. In DISI (Direct Injection Spark Ignition) engines, VCT is applied in both stratified-charge and homogeneous charge operating modes. In stratified-charge mode, VCT is used to reduce NOx emission and improve combustion stability. In homogeneous charge mode, the function of VCT is similar to that in PFI engines. In DISI engine, however, the VCT also affects the available fuel-air mixing time. This paper focuses on VCT effects on the induction process and the fuel-air mixing homogeneity in a DISI engine. The detailed induction process with large exhaust-intake valve overlap has been investigated with CFD modeling. Seven characteristic sub-processes during the induction have been identified. The associated mechanism for each sub-process is also investigated.

REEV (Range-Extended Electric Vehicle) can avoid the mileage anxiety of BEV (Battery Electric Vehicle). Nevertheless, RE (Range Extender) for passenger cars prefers to use ICE (Internal Combustion Engine) with smaller displacement and lower cylinder number, which is usually with a worse vibration performance at low speeds. As RE only outputs electricity, it provides the possibility to optimize NVH (Noise, Vibration, and Harshness) of the engine by PMSM (Permanent Magnet Synchronous Motor). By real-time control, the electromagnetic torque of PMSM can track the shaft torque fluctuation during engine strokes, especially the combustion stroke. When the instability and rolling torque of RE could be suppressed, NVH performance of RE can be improved. This paper presents simulation research on speed fluctuation suppression for RE engine based on dynamic torque compensation by controlling a PMSM.

This research was concerned with the use of Exhaust Gas Recirculation (EGR) improving the fuel economy over a wide operating range in a downsized boosted gasoline engine. The experiments were performed in a 1.3-Litre turbocharged PFI gasoline engine, equipped with a Low Pressure (LP) water-cooled EGR system. The operating conditions varied from 1500rpm to 4000rpm and BMEP from 2bar to 17bar. Meanwhile, the engine’s typical operating points in NEDC cycle were tested separately. The compression ratio was also changed from 9.5 to 10.5 to pursue a higher thermal efficiency. A pre-compressor throttle was used in the experiment working together with the EGR loop to keep enough EGR rate over a large area of the engine speed and load map. The results indicated that, combined with a higher compression ratio, the LP-EGR could help to reduce the BSFC by 9∼12% at high-load region and 3∼5% at low-load region.

Based on the principle of carbon footprint, this paper selects typical passenger cars, such as internal combustion engine vehicles (ICEV), plug-in hybrid electric vehicles (PHEV) and battery electric vehicles (BEV) in the market of China as the research objects, and compares the energy consumption and carbon emissions of the three vehicle models in the whole life cycle for three major stages of manufacturing, driving and recycling in three representative cities. The results show that the manufacturing energy consumption of BEV is 5 times of HEV and 10 times of ICEV. For the BEV, only after driving a certain mileage it can be a less the unit energy consumption and emissions than ICEV. The whole life cycle carbon emissions of passenger cars with different power types is not only related to mileage, but also related to the energy structure of local electric power supply.

Plug-in hybrid electric vehicles (PHEVs) provide significantly improvement in fuel economy over conventional vehicles as well as reductions in greenhouse gas and petroleum. Numerous recent reports regarding control strategy, power train configuration, driving pattern, all electric range (AER) and their effects on fuel consumption and electric energy consumption of PHEVs are reported. Meanwhile, the control strategy for engine start-stop and mileage between recharging events from the electricity grid also has an important influence on the petroleum displacement potential of PHEVs, but few reports are published. In this paper, a detailed simulation model is set up for a plug-in series hybrid electric vehicle (PSHEV) employing the AVL CRUISE. The model was employed to predict the AER of the baseline PSHEV using rule-based logical threshold switching control strategy.

Natural gas is a promising alternative fuel for internal combustion engines due to its rich reserves and low price, as well as good physical and chemical properties. Its low carbon structure and high octane number are beneficial for CO2 reduction and knock mitigation, respectively. Diesel and natural gas dual fuel combustion is a viable pathway to utilize natural gas in diesel engines. To achieve high efficiency and low emission combustion in a practical diesel engine over a wide range of operating conditions, understanding the performance responses to engine system parameter variations is needed. The controllability of two combustion strategies, diesel pilot ignition (DPI) and single injection reactivity controlled compression ignition (RCCI), were evaluated using the multi-dimension CFD simulation in this paper.

Low heat rejection (LHR) combustion has been recognized as a potential technology for further fuel economy improvement. This paper aims to simulate how the piston top’s thermal barrier coating affects the engine’s thermal efficiency and emissions. Accordingly, a Thin-wall heat transfer model in AVL Fire software was employed. The effects of increasing the piston top surface temperature, comparing different thermal barrier coating material, were simulated at the engine’s rated power operating point, so as the piston top’s surface roughness. In comparison to a standard diesel engine, the indicated thermal efficiency (ITE) could increase by 0.4% when the surface temperature of the piston top changed from 575K to 775K.

Numerical analysis of thermal efficiency improvement up to 45% of an 1.8-liter turbocharged direct-injection (DI) gasoline engine was conducted in this study in response to the need of improving vehicle fuel economy. 1D thermodynamics simulations and 3D computational fluid dynamics (CFD) modeling were carried out to investigate the technical approaches for improving engine thermal efficiency. Effects of various technologies on the improvement in the engine performance were evaluated, and then the technical routes to achieve 41% and 45% brake thermal efficiency were summarized, respectively. It is concluded that 41% thermal efficiency can be reached under stoichiometric combustion conditions, while it is expected lean burn technology is needed for the target of 45% thermal efficiency. The effects of high tumble intake flow on accelerating burning speed and of high compression ratio on intensifying knocking were analyzed.

Future clean combustion engines tend to increase the cylinder charge to achieve better fuel economy and lower exhaust emissions. The increase of the cylinder charge is often associated with either excessive air admission or exhaust gas recirculation, which leads to unfavorable ignition conditions at the ignition point. Advanced ignition methods and systems have progressed rapidly in recent years in order to suffice the current and future engine development, and a simple increase of energy of the inductive ignition system does not often provide the desired results from a cost-benefit point of view. Proper design of the ignition system circuit is required to achieve certain spark performances.

The driving conditions of commercial logistics vehicles have the characteristics of combined urban and suburban roads with relatively fixed mileage and cargo load alteration, which affect the vehicular fuel economy. To this end, an adaptive equivalent consumption minimization strategy (A-ECMS) with vehicle speed and weight recognition is proposed to improve the fuel economy for a range-extender electric van for logistics in this work. The driving conditions are divided into nine representative groups with different vehicle speed and weight statuses, and the driving patterns are recognized with the use of the bagged trees algorithm through vehicle simulations. In order to generate the reference SOC near the optimal values, the optimal SOC trajectories under the typical driving cycles with different loads are solved by the shooting method and the optimal slopes for these nine patterns are obtained.

Engine-off strategy are popular used in hybrid electric vehicles (HEV) for fuel saving. The engine of an HEV will start and stop frequently according to the road condition. In order to obtain excellent fuel economy and emissions performance, the fuel injection during engine quick start should be optimized. In this paper, the characteristic of mixture formation and the HC emissions at the first 5 cycles which contribute the most HCs were investigated. After the analysis of mixture preparation during start process, the HC emissions during engine quick start were optimized by means of cycle-by-cycle fuel injection control strategy. The fuel mixture concentration during start-up process fluctuates more dramatically under hot start condition. Typically, the mixture at 4th and 5th cycle is over-riched. Based on the original engine calibration, the fuel injection at the initial 5 cycles was optimized respectively.

For internal combustion engine systems, lean and diluted combustion is an important technology applied for fuel efficiency improvement. Because of the thermodynamic boundary conditions and the presence of in-cylinder flow, the development of a well-sustained flame kernel for lean combustion is a challenging task. Reliable spark discharge with the addition of enhanced delivered energy is thus needed at certain time durations to achieve successful combustion initiation of the lean air-fuel mixture. For a conventional transistor coil ignition system, only limited amount of energy is stored in the ignition coil. Therefore, both the energy of the spark discharge and the duration of the spark discharge are bounded. To break through the energy limit of the conventional transistor coil ignition system, in this work, an adaptive spark ignition system is introduced. The system has the ability to reconstruct the conductive ion channels whenever it is interrupted during the spark discharge.

Reducing the pumping loss, and thus, the fuel consumption of gasoline engine at part load, a two-stage intake valve lift system was implanted into a PFI engine. A corresponding engine model was set up with GT-power as well, which can simulate the effect of two-stage intake valve lift and different EGR rates on fuel economy performance and on combustion condition of a gasoline engine. Based on simulation results, the valve lift control strategy and EGR control strategy was studied in this paper. Results showed that at low engine speed, when SMALL LIFT was used, the tumble flow and the combustion process in cylinder was improved and burn time duration became shorter, resulting in higher indicated efficiency and lower fuel consumption than by LARGE LIFT. With the introduction of the exhaust gas recirculation (EGR), lower fuel consumption was acquired.

In order to investigate the impacts of recirculated exhaust gas temperature on gasoline engine combustion and emissions, an experimental study has been conducted on a turbocharged PFI gasoline engine. The engine was equipped with a high pressure cooled EGR system, in which different EGR temperatures were realized by using different EGR coolants. The engine ran at 2000 r/min and 3000 r/min, and the BMEP varied from 0.2MPa to 1.0MPa with the step of 0.2MPa. At each case, there were three conditions: 0% EGR, 10% LT-EGR, 10% HT-EGR. The results indicated that LT-EGR had a longer combustion duration compared with HT-EGR. When BMEP was 1.0 MPa, CA50 of HT-EGR advanced about 5oCA. However, CA50 of LT-EGR could still keep steady and in appropriate range, which guaranteed good combustion efficiency. Besides, LT-EGR had lower exhaust gas temperature, which could help to suppress knock. And its lower exhaust gas temperature could reduce heat loss. These contributed to fuel consumption reduction.

As the issue of oil shortage and air pollution caused by automotive engine emissions become more and more serious day by day, researchers and engineers from all over the world are seeking for alternative fuels of lower pollution and renewable nature. This paper discusses in detail the feasibility of fueling gasoline engines with Butanol-gasoline blends. Besides the production, transportation, storage, physical and chemical properties of Butanol-gasoline blends, the combustion characteristics were analyzed as well. As the result Butanol was considered an excellent alternative fuel for gasoline engines, with many unique advantages superior to Natural Gas, LPG, Carbinol and Ethanol, the latter are widely studied at present time. In order to validate the above conclusions in engine application, engine dyno tests were conducted for a gasoline engine fueled with different concentrations of Butanol blend ranging from 10% to up to 35%.

A new Light Stratified-Charge Direct Injection (LSC DI) spark ignition combustion system concept was developed at Ford. One of the new features of the LSC DI concept is to use a ‘light’ stratified-charge operation window ranging from the idle operation to low speed and low load. A dual independent variable cam timing (DiVCT) mechanism is used to increase the internal dilution for emissions control and to improve engine thermal efficiency. The LSC DI concept allows a large relaxation in the requirement for the lean after-treatment system, but still enables significant fuel economy gains over the PFI base design, delivering high technology value to the customer. In addition, the reduced stratified-charge window permits a simple, shallow piston bowl design that not only benefits engine wide-open throttle performance, but also reduces design compromises due to compression ratio, DiVCT range and piston bowl shape constraints.

According to the requirements of two-wheel vehicle's future market and the characteristic of urban road conditions in China, the advantages and disadvantages of three basic configurations for the Hybrid Electric Vehicle are compared, finally, the serial hybrid configuration is chosen to be applied to hybrid Electric Moped solution. The selection principle of main components of this hybrid powertrain system includes ICE, generator, battery and hub motor, and the optimal match for performance parameters of these components are introduced in this paper. Then, a hybrid system model is established based on AVL-CRUISE. The simulations of fuel efficiency and exhaust emissions for both serial hybrid moped and conventional motorcycle is offered.

In this paper comparisons were made between the fuel economy improvement between a High Pressure loop (HP) water-cooled Exhaust Gas Recirculation (EGR) system and a Low Pressure loop (LP) water-cooled EGR system. Experiments were implemented on a 1.3-Litre turbocharged PFI gasoline engine in two pars. One was EGR rate as single operating point to compare the different effect of HP- and LP-EGR. The other was mini map from 1500rpm to 3000rpm and BMEP from 2bar to 14bar because of the relative narrow available range of HP-EGR system. In consideration of practical application of EGR system, the coolant used in this experiment was kept almost the same temperature as in real vehicles (88±3°C) instead of underground water temperature, besides a model was built to calculate constant volume ratio (CVR). The results indicated that the effect of HP-EGR was weaker than that of LP-EGR under the same EGR rate, which could be seen from change of combustion parameters.

The CO2 reduction request for automotive industry promotes the efforts on the engine thermal efficiency improvement. The goal of this research is to improve the thermal efficiency on an extremely downsized 3-cylinder 1.0 L turbocharged gasoline direct injection engine. Effects of compression ratio, exhaust gas recirculation (EGR), valve timing and viscosity of oil on fuel economy were studied. The results show that increasing compression ratio, from 9.6 to 12, can improve fuel economy at relative low load (below 12 bar BMEP), but has a negative effect at high load due to increased knock intensity. EGR can significantly reduce the pumping loss at low load, optimize combustion phase and reduce exhaust gas temperature. Therefore, the fuel consumption is reduced at all test points. The average brake thermal efficiency (BTE) benefit percentage is 3.47% with 9.6 compression ratio and 5.33 % with 12 compression ratio.

Gasoline direct injection (GDI) technology is admitted to be one of the most effective measures to improve the fuel economy for the spark ignition (SI) engines. Homogeneous Charge Compression Ignition (HCCI) combustion has advantages of low fuel consumption and ultra low NOx emissions. But the difficulty in the autoignition control and the narrow operation region inhibit the practical application of this technology. A hybrid combustion mode which combines SI mode and HCCI mode in separated working regions was regarded as a promising technology for HCCI engines. In addition, monitoring and providing feedback to the in-cylinder combustion characteristics is generally considered to be an effective method to improve and to optimize the combustion process. A lot of combustion information is included in the ion current generated by the in-cylinder combustion, and hence the ion current detection technique is considered to be a potential combustion feedback method.