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Technical Paper

A Low Cost Euro-III Development Strategy for 4 L Engine for Commercial Vehicle Application

2006-10-16
2006-01-3384
Reduction of NOx (Oxides of Nitrogen) and particulates from engine exhaust is one of the prime considerations in current research and development in automotive industry. The present paper describes the combustion optimization done on a four cylinder, 4 liter DI diesel engine to meet stringent Euro-III emission norms. The engine FIE (Fuel Injection Equipment) and injector geometry was optimized for performance and emission. Smoke measurements were considered as indicative of soot, to predict particulate emissions. This was done to simplify the overall process and save development time. It was concluded that by combining the flexibility of electronically controlled fuel injection begin, with improved nozzle technologies, with higher spray velocities and spray penetration, a considerable reduction in NOx and particulate emissions can be achieved. This can serve as a low cost solution, without any exhaust after-treatment systems.
Technical Paper

A Model Based Approach to DPF Soot Estimation and Validation for BSVI Commercial Vehicles in Context to Indian Driving Cycles

2021-09-22
2021-26-0183
With India achieving the BSVI milestone, the diesel particulate filter (DPF) has become an imperative component of a modern diesel engine. A DPF system is a device designed to trap soot from exhaust gas of the diesel engine and demands periodic regeneration events to oxidize the accumulated soot particles. The regeneration event is triggered either based on the soot mass limit of the filter or the delta pressure across it. For a Heavy Duty Diesel Engine (HDDE), pressure difference across the DPF is not usually reliable as the size of the DPF is large enough compared to the DPF used ina passenger vehicle diesel engine. Also, the pressure difference across DPF is a function of exhaust mass flow and thus it makes it difficult to make an accurate call for active regeneration. This demands for a very accurate soot estimation model and it plays a vital role in a successful regeneration event.
Technical Paper

A Study on Homogeneous Combustion in Porous Medium Internal Combustion Engine: A Review

2017-03-28
2017-01-0788
Rapid depletion in fuel resources owing to the low efficiency of current automobiles has been a major threat to future generations for fuel availability as well as environmental health. Advanced new generation of internal combustion (IC) engines are expected to have far better emissions levels both gaseous (NOx and CO) and particulate matter, at the same time having far lower fuel consumption on a wide range of operating condition. These criteria could be improved having a homogeneous combustion process in an engine. Homogeneous mixing of fuel and air in HCCI leads to cleaner combustion and lower emissions. Since peak temperatures are significantly lower than in typical SI engines, NOx levels and soot are reduced to some extent. Because of absence of complete homogeneous combustion but quasi homogeneous combustion present in HCCI, there is still a possibility of further reducing the emissions as well as enhancing the engine performance.
Technical Paper

Comparative Study of Emissions and Performance of Hydrogen Boosted SI Engine Powered by Gasoline Methanol Blend and Gasoline Ethanol Blend

2015-04-14
2015-01-1677
Increased dependency on fossil fuels has led to its depletion as well as affected the environment adversely. Moreover, increasing crude oil prices is pressurizing vehicle manufacturers to invent new technology so as to increase fuel economy and at the same time to keep emissions under control. Hydrogen has gained popularity not just in terms of being an abundant alternative but also due to being a very clean propellant. In the present investigation, hydrogen boosting has been performed on an SI engine running on gasoline-methanol and ethanol-gasoline blends to determine the additional advantages of the same compared to pure gasoline operation. The engine selected for experimental analysis is a single cylinder, air cooled spark ignition engine that has been modified for hydrogen injection in the intake manifold prior to the port with the injection timing being held constant throughout the experiment.
Technical Paper

Comparative Study of Emissions and Performance of Hythane Boosted SI Engine Powered by Gasoline-Methanol Blend and Gasoline-Ethanol Blend

2016-04-05
2016-01-1281
The continued reliance on fossil fuel energy resources is not sufficient to cater to the current energy demands. The excessive and continuous use of crude oil is now recognized as unviable due to its depleting supplies and elevating environmental degradation by increased emissions from automobile exhaust. There is an urgent need for a renewable and cleaner source of energy to meet the stringent emission norms. Hythane is a mixture of 20% hydrogen and 80% methane. It has benefits of low capital and operating costs and is a cleaner alternative than crude oil. It significantly reduces tailpipe emissions and is the cheapest way to meet new emission standards that is BS-IV. Hythane produces low carbon monoxide (CO), carbon dioxide (CO2) and hydrocarbons (HC) on combustion than crude oil and helps in reduction of greenhouse gases.
Journal Article

Comparative Tribological Investigation of Mahua Oil and its Chemically Modified Derivatives

2014-04-01
2014-01-0956
For the last decade, the lubricant industry has been trying to formulate biodegradable lubricants with technical characteristics superior to those based on petroleum. A renewable resource, mahua oil, is good alternative to mineral oil because of its environmentally friendly, non toxic and readily biodegradable nature. The triacylglycerol structure of mahua oil is amphiphilic in character that makes it an excellent candidate as lubricant and functional fluid. It is also very attractive for industrial applications that have potential for environmental contact through accidental leakage, dripping or generates large quantities of after-use waste materials requiring costly disposal. Vegetable oil in its natural form has limited use as industrial fluids due to poor thermo-oxidation stability, low temperature behavior and other tribochemical degrading processes.
Technical Paper

Conversion of Diesel Fuel System to CNG Fuel System for Commercial Vehicles

2024-01-16
2024-26-0382
CNG fuel has recently gained popularity in passenger and commercial vehicles due to its lower cost of operation compared to gasoline and diesel. It is also a more environmentally friendly fuel than other fuels. Converting a customer vehicle with a Diesel option to a CNG option is more difficult than building a new CNG vehicle. In this we are outlining the design of CNG fuel systems and the challenges of replacing them during the transition from Diesel to CNG and qualifying the Government Norms for running the vehicle will increase the life as well as make our environment more eco-friendly than diesel vehicles.
Technical Paper

Development of Low Viscosity Fuel Economy Engine Oil for Commercial Vehicles

2024-01-16
2024-26-0040
Sustainability has evolved from being just a niche engagement to a fundamental necessity. The reduction of carbon emissions from aspects of human activity has become desirable for its ability to mitigate the impact of climate change. The Transportation industry is a critical part of the global economy – any effort to curb emissions will have a significant impact on CO2 reduction. Engine lubricant can play an efficient and key role to enhance powertrain performance that have undergone significant hardware changes to reduce emissions. As part of a significant collaborative programme between Tata Motors and Infineum, a new engine oil formulation SAE 5W-30 API FA-4 has been developed and commercially introduced for use in the modern Bharat Stage 6 Phase 2 engines.
Technical Paper

Development of a Dedicated Hydrogen Port Injection Kit for Small Engines

2015-09-29
2015-01-2881
The danger posed by climate change and the striving for securities of energy supply are issues high on the political agenda these days. Governments are putting strategic plans in motion to decrease primary energy use, take carbon out of fuels and facilitate modal shifts. Man's energy requirements are touching astronomical heights. The natural resources of the Earth can no longer cope with it as their rate of consumption far outruns their rate of regeneration. The automotive sector is without a doubt a chief contributor to this mayhem as fossil fuel resources are fast depleting. The harmful emissions from vehicles using these fuels are destroying our forests and contaminating our water bodies and even the air that we breathe. The need of the hour is to look not only for new alternative energy resources but also clean energy resources. Hydrogen is expected to be one of the most important fuels in the near future to meet the stringent emission norms.
Technical Paper

Effect of Exhaust Gas Recirculation on Performance of an SI Engine Fueled with Methanol-Gasoline and Ethanol-Gasoline Blend with Hydrogen Boosting

2017-03-28
2017-01-1282
Dependency and increase in use of fossil fuels is leading to its depletion and raises serious environmental concerns. There are international obligations to reduce emissions and requirements to strengthen security of fuel supply which is pressuring the automobile industry to use cleaner and more sustainable fuels. Hydrogen fits these criteria as it is not just an abundant alternative but also a clean propellant and Hydrogen engines represent an economic alternative to fuel cells. In the present investigation, EGR has been used on hydrogen boosted SI engine running on gasoline-methanol and ethanol-gasoline blends to determine the additional advantages of the same compared to pure gasoline operation and gasoline-methanol and ethanol-gasoline blends without EGR.
Technical Paper

Effect of Using Exhaust Gas Recirculation (EGR) on the Emission Characteristics of the CI Engine Fuelled by Acetone-Butanol-Ethanol (ABE) Diesel Blends

2019-04-02
2019-01-0748
The power generation, agriculture, and transportation sectors are dominated by diesel engines due to better thermal efficiency and durability. Diesel engines are also a major contributor to the air pollutants such as NOx and particulate matter. Acetone-butanol-ethanol (ABE) is considered a promising alternative fuel as it emits less pollutants compared to conventional fuels. In current work, the ABE used was of the ratio (3:6:1) and four samples were prepared for engine trial ABE (10%90%diesel), ABE (20%80%diesel), ABE (30%70%diesel) and ABE (40%60%diesel). Their physio-chemical properties like kinematic viscosity, density, specific gravity and calorific value were checked and tested on compression ignition engine at different operating parameters. The experimental work was conducted upon Kirloskar 4-stroke single cylinder, vertical, air-cooled 661cc compression ignition engine at different speeds and loads.
Technical Paper

Emission Studies on a VCR Engine Using Stable Diesel Water Emulsion

2013-10-14
2013-01-2665
Internal combustion engines are the backbone of contemporary global transportation. But the major drawbacks associated with them, are the exhaust gases. These include carbon monoxide (CO), unburned hydrocarbons (UBHC), oxides of nitrogen (NOx), odor, particulate matter (PM) etc. Among them the emissions of oxides of nitrogen (NOx) and the particulate matter are the reasons of serious concern. For NOx reduction in recent developing technologies, diesel water emulsion was found the best approach for the existing engines by researchers. In the present study, performance and emission statistics of a diesel engine using diesel water emulsion operating at different compression ratios from 17:1 to 18:1 was performed. Stable Emulsions were prepared with 5%, 10%, 15%, 20% and 25 % (v/v) water concentration with variable agitation speed ranging from 5000-15000 rpm along with two surfactants. Various physico-chemical properties of emulsions were tested for all six samples including diesel.
Technical Paper

Enhancement in Performance and Emission Characteristics of Diesel Engine by Adding Alloy Nanoparticle

2016-10-17
2016-01-2249
Enhancement of combustion behavior of conventional liquid fuel using nanoscale materials of different properties is an imaginative and futuristic topic. This experiment is aimed to evaluate the performance and emission characteristics of a diesel engine when lade with nanoparticles of Cu-Zn alloy. The previous work reported the effect of metal/metal oxide or heterogeneous mixture of two or more particles; less work had been taken to analyze the homogeneous mixture of metals. This paper includes fuel properties such as density, kinematic viscosity, calorific value and performance measures like brake thermal efficiency (BTE), brake specific fuel consumption (BSFC) and emission analysis of NOX, CO, CO2, HC. For the same solid concentration, nano-fuel is compared with base fuel at different engine loads; and its effect when lade at different concentrations.
Technical Paper

Evaluation of Performance and Emission Characteristics of an Unmodified Naturally Aspirated Compression Ignition Engine on Blends of Diethyl Ether and Diesel

2013-11-27
2013-01-2888
The world today is majorly dependent upon fossil fuels for power generation, of which diesel forms an integral part. Diesel engines, having the highest thermal efficiency of any regular internal or external combustion engine, are widely used in almost all walks of life and cannot be dispensed with in the near future. However, the limited availability of diesel and the adverse effects of diesel engine emissions like nitrogen oxide (NOx) and soot particles raise serious concerns. Hence, their performance and emission improvement continues to be an avenue of great research activity. In this research work, the effects of blending Diethyl Ether with diesel in various proportions (5%, 10%, 15% and 20% by volume) were evaluated on engine performance and emissions of an industrial internal combustion engine.
Technical Paper

Experimental Analysis of Retarding the Spark Timing in a Hydrogen Enriched Gasoline and Alcohol Blend Powered Spark Ignition Engine

2016-04-05
2016-01-1277
Gasoline has been the major fuel in transportation, its good calorific value and high volatility have made it suitable for use in different injection methods. The drastic increase in use of carbon based fuels has led to increase in harmful emissions, thus resulting in implementation of stricter emissions norms. These harmful emissions include carbon monoxide and NOx. To meet the new norms and reduce the harmful emissions, better techniques have to be implemented to achieve better combustion of gasoline and reduce the amount of carbon monoxide in the exhaust. One such way of doing this is by enriching gasoline with hydrogen. Due to its low activation energy and high calorific value, the high energy released from hydrogen can be used to achieve complete combustion of gasoline fuel. However, there are certain drawbacks to the use of hydrogen in spark ignition engine, knocking and overheating of engine parts being the major problems.
Technical Paper

Experimental Investigation on the Effect of Two Different Multiple Injection Strategies on Emissions, Combustion Noise and Performances of an Automotive CRDI Engine

2016-04-05
2016-01-0871
An emissions, combustion noise and performance study were conducted to explore the effects of two different multiple injections strategies on emissions, combustion noise and performances without altering EGR %. The experiments were done on a six cylinder inline CRDI diesel production engine. The aim of this study is to improve performances (brake specific fuel consumption [BSFC], torque) and combustion noise (reduction) using multiple injection strategies without violating emission regulations. The other objective of this carried-out analysis is to examine the influence of different operating parameters (Speed and Load) and main injection timing combined, on same multiple injection strategies (Pilot- main – after {PMA}and Early - pilot- main –after {EPMA}) by means of analyzing emissions/soot, combustion noise and performances data.
Technical Paper

Experimental Studies on Mechanical Properties of Metal Matrix Composites Reinforced with Natural Fibres Ashes

2019-04-02
2019-01-1123
Metal matrix composites have a large range of applications in the automobile industry due to its characteristics and properties. Al-based MMC have aluminum as matrix metal that has properties which are well concerned with the automobile industry. Some of these properties are high strength to weight ratio and lightweight. In this paper we are trying to develop aluminum-based metal matrix composite (MMC) reinforced with natural fibers ashes, we are using fine ashes of Sugarcane (bagasse), Groundnut Shell Ash (GSA), Rice Husk Ash (RHA) and Coconut shell (Jute) ash, different effects are investigated for different percentage of reinforcing material which is being produced by burning in a free atmosphere. Ball milling is used for making fine particle size of different natural fibers ash. Nine samples were made by the stir casting process consisting of Al6063 as base metal and different concentration of reinforcement.
Technical Paper

Experimental Study of Sliding Wear Behavior of the Casted Lead Bronze Journal Bearing Material

2019-04-02
2019-01-0824
Lead (Pb) bronze material is used for the manufacturing of bearings. Lead provides less friction and wear-related properties to bronze. During working of the bearings the lead contained micro-chips mixes with the lubricant oil and makes its disposal difficult. Rotational speed and applied load are the two main parameters on which the working and amount of wear from the bearing depend. So it is important to find out an optimum set of speed and pressure on which a particular bearing should operate to minimize the wear and hence minimize the lead-contaminated lubricating oil. In the present work, Taguchi technique has been used to find out the optimum values of speed and pressure. To measure the specific wear rate (SWR) and coefficient of friction (COF) of the leaded bronze material, it is made to slide on a mild steel material and amount of wear and coefficient of friction has been recorded using a pin on disc machine using ASTM-G99 standards.
Technical Paper

Lubrication Evaluation of EV Transmission

2024-01-16
2024-26-0328
Advent of EV powertrain has considerable effect on transmission development activities as competed to regular ICE transmission. Conventional ICE transmission and the transmission for an e-powertrain differ on fundamental level. The conventional transmission has number of gear ratios, shift mechanism which enables the transmission to deliver a smooth power output as per demand from the driver. Whereas the e-powertrain transmission is mostly a single gear ratio transmission (reducer) which primarily depends on speed and torque variation from the motor to cater the driver requirement. Hence, the operating speeds of such e-transmissions can vary from 0 to 20000 rpm in both forward and reverse directions. Such a large speed variation as compared with conventional transmission calls for special attention towards the lubrication of internal components. High speeds and lower oil viscosities tend to disrupt the oil films in between contact surfaces causing metal to metal contact.
Technical Paper

New Pass-by Noise Regulatory Norms IS 3028:2023 (Part 2) - an Analysis of Acceleration and Noise Source Contribution

2024-01-16
2024-26-0199
Worldwide automotive sector regulatory norms have changed and become more stringent and complex to control environmental noise and air pollution. To continue this trend, the Indian Ministry of Road Transport is going to impose new vehicle exterior pass-by noise regulatory norms IS 3028:2023 (Part2) to control urban area noise pollution. This paper studies the synthesis of M1 category vehicle driving acceleration, dominant noise source, and frequency contribution in exterior PBN level. A vehicle acceleration analysis study was carried out to achieve an optimized pass by noise (PBN) level based on the vehicle’s PMR ratio, reference, and measured test acceleration data. Based on the analysis, test gear strategy was decided to achieve a lower PBN level. This strategy involved increasing the effective final drive ratio and optimizing engine calibration, resulting in improvement with acceleration in the ith gear.
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