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The paper traces the development of the approach to airworthiness taken by Canadian government authorities from its origin through to current practices. It describes the Aerospace industry, the carriers and general aviation in statistical terms, indicates the impact of economic regulatory reform and suggests the way ahead for Canadian and other authorities lies in the attitude and methodologies practiced by the European authorities in their development of JARs. I SHOULD PERHAPS start this presentation with a short word about authorities. At the conclusion of a speech on safety regulation by Mr. Ronald Ashford of the UK Civil Aviation Authority, reported in Flight International of April 19, 1986, the following quotation from St. Paul to the Romans appeared: “You wish to have no fear of the authorities? Then continue to do right and you will have their approval, for they are God's agents working for your good”.

The responses of a Hybrid III 5th percentile dummy manufactured by Denton ATD were compared to a Hybrid III 5th percentile dummy manufactured by First Technology Safety Systems (FTSS). The dummies were seated on a HYGE sled set in a representative small production sedan configuration, simulating a 60 km/h offset deformable barrier (25 g pulse) and a 22 km/h crash (11 g pulse). Three shoulder retractor anchorage positions were used to place the shoulder belt at different locations on the dummy shoulder for each of the driver (left shoulder) and passenger (right shoulder) seating positions. Chest deflections measured from the rotary potentiometer are compared to deflections calculated from the accelerometers and are reported as a function of belt load and belt position. Repeatability is evaluated at low and high deflection levels.

As a consequence of various federal and provincial initiatives to promote the use of seat belts in Canada, the wearing rate of seat belts among front outboard passenger car occupants is now estimated at 90 percent. Accordingly, the vast majority of air bag deployments in Canada involve restrained occupants. In order to gain a better understanding of the field performance of air bag systems, Transport Canada recently initiated an m-depth study of motor vehicle collisions involving air bag deployments. To date, investigations have been completed on 242 such collisions. While the preliminary data suggest that supplementary air bag systems provide considerable added protection against serious head injuries in moderate and high severity frontal crashes, they also suggest that, in low severity crashes, deployment of an air bag system may expose belted occupants to unnecessary injury risk from the air bag itself.

A new form of head and neck protection for racing car drivers is examined. The concept is one whereby the helmet portion of the system is attached, by way of a quick release clamp, to a collar-like platform which is supported on the driver's shoulders. The collar, which encircles the back and sides of the driver's neck, is held in place by way of the on-board restraint belts. The interior of the helmet portion of the assembly is large enough to provide adequate volitional head motion. The overall objective of the design is to remove the helmet from the wearer's head and thereby to mitigate the deleterious features of helmet wearing such as neck fatigue, poor ventilation and aerodynamic buffeting. Just as importantly, by transferring the weight of the helmet and all attendant reaction forces associated with inertial and impact loads to the shoulder complex (instead of to the neck), reduced head and neck injury probability should be achievable.

In 1967, the National Highway Traffic Safety Administration (NHTSA) introduced the Federal Motor Vehicle Safety Standard (FMVSS) No. 301 “Fuel System Integrity”, to ensure minimum fuel system integrity requirements were met. Recent studies of FARS and state data have shown a dramatic reduction of fire rates in motor vehicle crashes over the past 30 years. Design features and safety components are present in today's fleet that were not present when the standard was issued. An investigation of the state-of-the-art in automotive fuel systems was conducted to examine the features of fuel systems in the 2003 fleet of vehicles. These features, in combination, have contributed to the reduction in fire rates. The investigation consisted primarily of an in-vehicle inspection of 89 fuel tank installations and a further investigation of fuel tank fire safety technologies.

Static out-of-position tests were performed to identify the potential for injury as a function of position, airbag type and vehicle seat characteristics. Seat and door mounted airbags, head curtains and head tubes were evaluated. Out-of-position testing was carried out with the Hybrid III 3 year old, 6 year old and the TNO Q3 3 year old child dummies. In-position tests and a dynamic test were conducted to monitor child seat and airbag interactions and to confirm that properly restrained children would not be exposed to undue risk from a deploying side airbag. Results of the out-of-position testing suggest that current side airbag designs may cause serious and/or fatal neck and chest injuries. In-position static testing with child seats suggested a potential for intrusion into the child occupant space leading to structural damage of the car seat.

This paper describes the efforts of one group to improve the biomechanical fidelity of ATD headforms used in automotive crash testing. On the basis of recent cadaver head impact studies and on the literature dealing with facial bone tolerances, several refinements have been made to the Hybrid III head-form. These include a slight modification of effective skull stiffness, the addition of a frangible faceform sub-assembly and the introduction of a compliant mandible. The purpose of these modifications is to improve both the response characteristics to impact as well as to provide a direct means to monitor for facial bone injury.

Since the introduction of ice crystal icing certification requirements [1], icing facilities have played an important role in demonstrating compliance of aircraft air data probes, engine probes, and increasingly, of turbine engines. Most sea level engine icing facilities use the freezing-out of a water spray to simulate ice crystal icing conditions encountered at altitude by an aircraft in flight. However, there are notable differences in the ice particles created by freeze-out versus those observed at altitude [2, 3, 4]. Freeze-out crystals are generally spherical as compared to altitude crystals which have variable crystalline shapes. Additionally, freeze-out particles may not completely freeze in their centres, creating a combination of super-cooled liquid and ice impacting engine hardware. An alternative method for generating ice crystals in a test facility is the grinding of ice blocks or cubes to create irregular shaped crystals.

Detailed knowledge of the load paths at the vehicle/dummy interface in side impact crash tests is an essential component in the evaluation of side impact protection systems. In the laboratory, measurements of the external crush and occupant compartment intrusion profiles may be made with great precision. Recent advances in portable electronic measurement instruments have resulted in such procedures also being possible in the field. This paper describes the use of a total station to obtain these data for real-world side impact collisions. This information is likely to provide additional insight into specific injury mechanisms in such crashes.

A Seat Belt Fit Test Device was developed to enable the measurement of belt fit of any vehicle seat/belt restraint system. A summary of the early development of this device is presented here with the results of more recent work. Belt fit measurements for human subjects is compared to measurements obtained with the Belt Fit Test Device. Recommendations are made for further validation testing. Finally, the regulatory potential of the belt test device is considered in terms of present Canadian Motor Vehicle Safety Regulations.

As part of the Automotive Seat and Package Evaluation and Comparison Tools (ASPECT) program, UMTRI researchers developed a new H-point manikin that is intended to replace the current SAE J826 manikin. The original manikin is used in many automotive applications, including as a platform for a belt-fit test device (BTD). In the current project, components and procedures were developed to measure belt fit using the ASPECT manikin. Contoured lap and torso forms were constructed using anthropometric data from an earlier UMTRI study. Prototype forms were mounted on the ASPECT manikin for testing in a laboratory fixture and in vehicles. The testing demonstrated that the ASPECT-BTD produces consistent measures of belt fit that vary in expected ways with belt geometry.

Current state of the art in Anthropometric Test Device (ATD) headform development does not include biofidelity of the mandible and the temporomandibular joint (TMJ). In order to investigate the protective aspects of mouth guards in relation to mild traumatic brain injury (mTBI) potential, a headform with an articulating mandible has been developed. The headform is based upon the 50% male Hybrid III and has a steel mandible with steel upper and lower dentition and a compliant TMJ structure. The headform may be instrumented with tri-axial C.G. accelerometers, and includes tri-axial force sensors at both left and right TMJ's as well as the upper dentition. Mandible force and displacement response under direct chin impact has been validated against cadaver corridors developed recently at Wayne State University.

The purpose of this project was to develop and validate a computer-based version of the Belt Fit Test Device with a view towards exploring the potential of this technology to improve belt fitment for the general occupant population. The electronic BTD was initially developed and validated against two seats using the Transport Canada seat simulator. Preliminary validation indicated good correspondence between computed and measured BTD co-ordinates. The electronic BTD was then validated in ten vehicles. In total, 40 BTD scores were computed using the electronic BTD and compared with actual BTD values. In 30 of the 40 comparisons, the discrepancy between measured and computed values was less than one centimetre. In terms of test performance using the pass/fail criteria developed for the BTD, 37 of the 40 comparisons were in agreement. However, a number of refinements have been identified which could further improve the seat belt algorithm and the overall usefulness of the model.

Vehicle seat belt efficacy relates directly to the extent that occupant anthropometric dimensions align with the seat belt geometric design. Transport Canada researched and developed a Belt Fit Test Device (BTD) to assess potential occupant injuries resulting from incongruities between seat belt design and occupant anatomical characteristics. A proposed electronic version (eBTD) will allow vehicle manufacturers to use digital human modeling programs and computer-aided design (CAD) data and tools to evaluate seat belt designs before a vehicle is produced. This software module simulates seat belt routing over CAD data representing the physical device. The simulation incorporates anchor point kinematics and measures the belt position over clavicle, sternum and lap scales.

This paper describes the development of an interface system for attaching infant and child restraints and booster cushions to passenger vehicles. The resulting prototype, known as CANFIX is based on the ISOFIX concept which was conceived in Sweden. The CANFIX design comprises two rear attachments to be secured to two anchorage points located behind the vehicle seat bight. In forward-facing child restraints, the CANFIX system also includes the tether anchorage feature. The results of preliminary dynamic testing of three CANFIX modified restraint systems are presented in the paper with the results of tests to examine the compatibility of the CANFIX system with current vehicle seats.

This technical paper presents the results of biomechanical testing conducted on the ES-2 dummy by the Occupant Safety Research Partnership and Transport Canada. The ES-2 is a production dummy, based on the EuroSID-1 dummy, that was modified to further improve testing capabilities as recommended by users of the EuroSID-1 dummy. Biomechanical response data were obtained by completing a series of drop, pendulum, and sled tests that are outlined in the International Organization of Standardization Technical Report 9790 that describes biofidelity requirements for the midsize adult male side impact dummy. A few of the biofidelity tests were conducted on both sides of the dummy to evaluate the symmetry of its responses. Full vehicle crash tests were conducted to verify if the changes in the EuroSID-1, resulting in the ES-2 design, did improve the dummy's testing capability. In addition to the biofidelity testing, the ES-2 dummy repeatability, reproducibility and durability are discussed.

In the fall of 2000, the Council of Ministers agreed that Canada should retain the vision of having the safest roads in the world, and that a longer term successor plan, called Road Safety Vision 2010, carry forward the work of Canada's inaugural national road safety plan. It was further agreed that the plan include an overall national target and sub-targets. A national target that calls for 30% decreases in the average number of road users killed and seriously injured during the 2008-2010 period below comparable 1996-2001 figures is currently under consideration. Achievement of this target would reduce Canada's road fatality total to fewer than 2100 by 2010.

This technical paper presents the results from tests conducted with the ES-2re, a version of the ES-2 side impact dummy that was modified by the National Highway Traffic Safety Administration (NHTSA) to improve its performance in crash tests. Through the series of biofidelity tests conducted on the ES-2re, described in International Standards Organization (ISO) Technical Report (TR)9790 (1999), the OSRP observed a final overall biofidelity ranking of 4.1 for the ES-2re, which corresponds to an ISO classification of “marginal.” The biofidelity of the ES-2re is compared to that of the ES-2 and the WorldSID. Repeatability was also evaluated on the ES-2re based on the biofidelity test data. Additional pendulum tests were performed to assess the response of the dummy in oblique loading conditions, and results indicate that oblique loading from the front leads to significantly reduced rib deflections.

Vehicle inspections have been conducted to identify the use of fuel system fire safety technologies. Of the 89 vehicles inspected, 74 incorporated insulation on the inside of the hood. The flammability of the under hood insulation identified during the vehicle inspections could not be ascertained by visual inspection alone. Consequently, a test program was undertaken to assess the flammability properties of under hood insulation liners from a sample of 20 different vehicles using a cone calorimeter test prescribed by ASTM E 1354-03. The mounting clips for each liner were also tested separately to estimate the temperature required for the clips and liner to disengage from their design locations. The results of the calorimeter tests and the mounting clip tests are presented.

In 1989, the EUROSID-1 was accepted in the European regulation ECE-R95. After a steady period of use, an upgraded version of this dummy: ES-2 is now considered as a step towards harmonization of side impact occupant regulations. The upgrades to the dummy include, amongst others, a modification of its torso back plate and a change in rib module guidance (piston-cylinder), especially to overcome anomalous rib deflection responses referred to as ""flat-top.'' Presented here are results of lateral and oblique pendulum tests, conducted on the EUROSID-1 and ES-2 to verify the modified torso back plate and to study the responses of three proposed rib module designs for ES-2. Particularly, rib deflections, rib VC responses, and thorax force-deflection responses are analyzed. The current study primarily addresses sensitivity of the ES-2 thorax to oblique loading.