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Technical Paper

3D CFD Analysis of the Influence of Some Geometrical Engine Parameters on Small PFI Engine Performances - The Effects on Tumble Motion and Mean Turbulent Intensity Distribution

2012-10-23
2012-32-0096
In scooter/motorbike engines coherent and stable tumble motion generation is still considered an effective mean in order to both reduce engine emissions and promote higher levels of combustion efficiency. The scientific research also assessed that squish motion is an effective mean for speeding up the combustion in a combustion process already fast. In a previous technical paper the authors demonstrated that for an engine having a high C/D ratio the squish motion is not only not necessary but also detrimental for the stability of the tumble motion itself, because there is a strong interaction between these two motions with the consequent formation of secondary vortices, which in turn penalizes the tumble breakdown and the turbulent kinetic energy production.
Technical Paper

A 3D User and Maintenance Manual for UAVs and Commercial Aircrafts Based on Augmented Reality

2015-09-15
2015-01-2473
Traditional User/Maintenance Manuals provide useful information when dealing with simple machines. However, when dealing with complex systems of systems and highly miniaturized technologies, like UAVs, or with machines with millions of parts, a commercial aircraft is a case in point, new technologies taking advantage of Augmented Reality can rapidly and effectively support the maintenance operations. This paper presents a User/Maintenance Manual based on Augmented Reality to help the operator in the detection of parts and in the sequence to be followed to assemble/disassemble systems and subsystems. The proposed system includes a handheld device and/or an head mounted display or special goggles, to be used by on-site operators, with software management providing data fusion and overlaying traditional 2D user/maintenance manual information with an augmented reality software and appropriate interface.
Technical Paper

A Data-driven Approach for Enhanced On-Board Fault Diagnosis to Support Euro 7 Standard Implementation

2024-04-09
2024-01-2872
The European Commission is going to publish the new Euro7 standard shortly, with the target of reducing the impact on pollutant emissions due to transportation systems. Besides forcing internal combustion engines to operate cleaner in a wider range of operating conditions, the incoming regulation will point out the role of On-Board Monitoring (OBM) as a key enabler to ensure limited emissions over the whole vehicle lifetime, necessarily taking into account the natural aging of involved systems and possible electronic/mechanical faults and malfunctions. In this scenario, this work aims to study the potential of data-driven approaches in detecting emission-relevant engine faults, supporting standard On-Board Diagnostics (OBD) in pinpointing faulty components, which is part of the main challenges introduced by Euro7 OBM requirements.
Technical Paper

A Mesh Based Approach for Unconventional Unmanned Airship Added Masses Computation

2013-09-17
2013-01-2191
Added masses computation is a crucial aspect to be considered when the density of a body moving in a fluid is comparable to the density of the fluid displaced: added mass can be defined as the inertia added to a system because an accelerating or decelerating body displaces some volume of neighboring fluid as it moves through it. The motion of vehicles like airships and ships can be addressed only by keeping into account the effect of added masses, while in case of aircrafts and helicopters this contribution is usually neglected. Lighter Than Air flight simulation, unmanned airships flight control system, airships flight dynamics are typical applications in which added masses are fundamental to achieve an effective and realistic modeling. A panel based method using the mesh of an airship external shape is developed to account for the added massed.
Journal Article

A Numerical Model for Flash Boiling of Gasoline-Ethanol Blends in Fuel Injector Nozzles

2011-09-11
2011-24-0003
Fuels are formulated by a variety of different components characterized by chemical and physical properties spanning a wide range of values. Changing the ratio between the mixture component molar fractions, it is possible to fulfill different requirements. One of the main properties that can be strongly affected by mixture composition is the volatility that represents the fuel tendency to vaporize. For example, changing the mixture ratio between alcohols and hydrocarbons, it is possible to vary the mixture saturation pressure, therefore the fuel vaporization ratio during the injection process. This paper presents a 1D numerical model to simulate the superheated injection process of a gasoline-ethanol mixture through real nozzle geometries. In order to test the influence of the mixture properties on flash atomization and flash evaporation, the simulation is repeated for different mixtures characterized by different gasoline-ethanol ratio.
Journal Article

Acoustic Emission Processing for Turbocharged GDI Engine Control Applications

2015-04-14
2015-01-1622
In the field of passenger car engines, recent research advances have proven the effectiveness of downsized, turbocharged and direct injection concepts, applied to gasoline combustion systems, to reduce the overall fuel consumption while respecting particularly stringent exhaust emissions limits. Knock and turbocharger control are two of the most critical factors that influence the achievement of maximum efficiency and satisfactory drivability, for this new generation of engines. The sound emitted from an engine encloses many information related to its operating condition. In particular, the turbocharger whistle and the knock clink are unmistakable sounds. This paper presents the development of real-time control functions, based on direct measurement of the engine acoustic emission, captured by an innovative and low cost acoustic sensor, implemented on a platform suitable for on-board application.
Journal Article

Advanced Combustion Modelling of High BMEP Engines under Water Injection Conditions with Chemical Correlations Generated with Detailed Kinetics and Machine Learning Algorithms

2020-09-15
2020-01-2008
Water injection is becoming a technology of increasing interest for SI engines development to comply with current and prospective regulations. To perform a rapid optimization of the main parameters involved by the water injection process, it is necessary to have reliable CFD methodologies capable of capturing the most important phenomena. In the present work, a methodology for the CFD simulation of combustion cycles of SI GDI turbocharged engines under water injection operation is proposed. The ECFM-3Z model adopted for combustion and knock simulations takes advantages by the adoption of correlations for the laminar flame speed, flame thickness and ignition delay times prediction obtained by a detailed chemistry calculation. The latter uses machine learning algorithms to reduce the time to generate the full database while still maintaining an even distribution along the variables of interest.
Technical Paper

Airship and Hot Air Balloon Real Time Envelope Shape Prediction through a Cloth Simulation Technique

2015-09-15
2015-01-2578
The flight simulation of airships and hot air balloons usually considers the envelope geometry as a fixed shape, whose volume is eventually reduced by ballonets. However, the dynamic pressure or helium leaks in airships, and the release of air to allow descent in hot air balloons can significantly change the shape of the envelope leading to potential dangerous situations. In fact, in case of semi-rigid and non-rigid airships a reduction in envelope internal pressure can reduce the envelope bending stiffness leading to the loss of the typical axial-symmetric shape. For hot air balloons thing goes even worse since the lost of internal pressure can lead to the collapsing of the balloon shape to a sort of vertically stretched geometry (similar to a torch) which is not able to sustain the attached basket and its payload.
Technical Paper

An Integrated Software Environment for UAV Missions Support

2013-09-17
2013-01-2189
This paper describes the design and development of a virtual environment conceived to support flight operations of an Unmanned Air Vehicle (UAV) used for wind mapping in the proximity of existing or planned wind farms. The virtual environment can be used in pre-flight briefings aiming to define a trajectory from a list of waypoints, to change and eventually re-plan the mission in case of intersection with no fly zones, to simulate the mission, and to preview images/videos taken from the UAV on-board cameras. During flight, the tool can be used to compute the wind speed along the trajectory by analyzing the data streaming from the UAV. The integration of Augmented Reality (AR) techniques in the flight environment provides assistance in remotely piloted landings, and allows visualizing flight and environmental information that are critical to the mission.
Technical Paper

Analysis of the Mixture Formation at Partial Load Operating Condition: The Effect of the Throttle Valve Rotational Direction

2015-09-06
2015-24-2410
In the next incoming future the necessity of reducing the raw emissions leads to the challenge of an increment of the thermal engine efficiency. In particular it is necessary to increase the engine efficiency not only at full load but also at partial load conditions. In the open literature very few technical papers are available on the partial load conditions analysis. In the present paper the analysis of the effect of the throttle valve rotational direction on the mixture formation is analyzed. The engine was a PFI 4-valves motorcycle engine. The throttle valve opening angle was 17.2°, which lays between the very partial load and the partial load condition. The CFD code adopted for the analysis was the FIRE AVL code v. 2013.2. The exhaust, intake and compression phases till TDC were simulated: inlet/outlet boundary conditions from 1D simulations were imposed.
Technical Paper

Application of Acoustic and Vibration-Based Knock Detection Techniques to a High Speed Engine

2017-03-28
2017-01-0786
Knock control systems based on engine block vibrations analysis are widely adopted in passenger car engines, but such approach shows its main limits at high engine speeds, since knock intensity measurement becomes less reliable due to the increased background mechanical noise. For small two wheelers engines, knock has not been historically considered a crucial issue, mainly due to small-sized combustion chambers and mixture enrichment. Due to more stringent emission regulations and in search of reduced CO2 emissions, an effective on-board knock controller acquires today greater importance also for motorcycle applications, since it could protect the engine when different fuel types are used, and it could significantly reduce fuel consumption (by avoiding lambda enrichment and/or allowing higher compression ratios to be adopted). These types of engines typically work at high rotational speeds and the reduced signal to noise ratio makes knock onset difficult to identify.
Technical Paper

Application of a One-Dimensional Dilution and Evaporation Lubricant Oil Model to Predict Oil Evaporation under Different Engine Operative Conditions Considering a Large Hydrogen-Fuelled Engine

2023-08-28
2023-24-0009
The increasing environmental concern is leading to the need for innovation in the field of internal combustion engines, in order to reduce the carbon footprint. In this context, hydrogen is a possible mid-term solution to be used both in conventional-like internal combustion engines and in fuel cells (for hybridization purposes), thus, hydrogen combustion characteristics must be considered. In particular, the flame of a hydrogen combustion is less subjected to the quenching effect caused by the engine walls in the combustion chamber. Thus, the significant heating up of the thin lubricant layer upon the cylinder liner may lead to its evaporation, possibly and negatively affecting the combustion process, soot production. The authors propose an analysis which aims to address the behavior of different typical engine oils, (SAE0W30, SAE5W30, SAE5W40) under engine thermo-physical conditions considering a large hydrogen-fuelled engine.
Technical Paper

Assessment of the Influence of Intake Duct Geometrical Parameters on the Tumble Motion Generation in a Small Gasoline Engine

2012-10-23
2012-32-0095
During the last years the deep re-examination of the engine design for lowering engine emissions involved two-wheel vehicles too. The IC engine overall efficiency plays a fundamental role in determining final raw emissions. From this point of view, the optimization of the in-cylinder flow organization is mandatory. In detail, in SI engines the generation of a coherent tumble vortex having dimensions comparable to the engine stroke could be of primary importance to extend the engines' ignition limits toward the field of the dilute/lean mixtures. For motorbike and motor scooter applications, the optimization of the tumble generation is considered an effective way to improve the combustion system efficiency and to lower emissions, considering also that the two-wheels layout represents an obstacle in adopting the advanced post-treatment concepts designed for automotive applications.
Technical Paper

Benchmark Comparison of Commercially Available Systems for Particle Number Measurement

2013-09-08
2013-24-0182
Measurement of particle number was introduced in the Euro 5/6 light duty vehicle emissions regulation. Due to the complex nature of combustion exhaust particles, and to transportation, transformation and deposition mechanisms, such type of measurement is particularly complex, and regression analysis is commonly used for the comparison of different measurement systems. This paper compares various commercial instruments, developing a correlation analysis focused on PN (Particle Number) measurement, and isolating the factors that mainly influence each measuring method. In particular, the experimental activity has been conducted to allow critical comparisons between measurement techniques that are imposed by current regulations and instruments that can be used also on the test cell. The paper presents the main results obtained by analyzing instruments based on different physical principles, and the effects of different sampling locations and different operating parameters.
Journal Article

Benchmarking Hybrid Concepts: On-Line vs. Off-Line Fuel Economy Optimization for Different Hybrid Architectures

2013-09-08
2013-24-0084
The recent advance in the development of various hybrid vehicle technologies comes along with the need of establishing optimal energy management strategies, in order to minimize both fuel economy and pollutant emissions, while taking into account an increasing number of state and control variables, depending on the adopted hybrid architecture. One of the objectives of this research was to establish benchmarking performance, in terms of fuel economy, for real time on-board management strategies, such as ECMS (Equivalent Consumption Minimization Strategy), whose structure has been implemented in a SIMULINK model for different hybrid vehicle concepts.
Technical Paper

CFD Analysis of a Two-Stroke Air Cooled Engine Designed for Handheld Products

2014-11-11
2014-32-0006
Still today, two-stroke engine layout is characterized by a wide share on the market thanks to its simpler construction that allows to reduce production and maintenance costs respecting the four-stroke engine. Two of the main application areas for the two-stroke engines are on small motorbikes and on handheld machines like chainsaws, brush cutters, and blowers. In both these application areas, two-stroke engines are generally equipped by a carburettor to provide the air/fuel mixture formation while the engine cooling is assured by forcing an air stream all around the engine head and cylinder surfaces. Focusing the attention on the two-stroke air-cooling system, it is not easy to assure its effectiveness all around the cylinder surface because the air flow easily separates from the cylinder walls producing local hot-spots on the cylinder itself. This problem can be bounded only by the optimization of the cylinder fin design placed externally to the cylinder surface.
Technical Paper

CFRP Crash Absorbers in Small UAV: Design and Optimization

2015-09-15
2015-01-2461
The high number of hull losses is a main concern in the UAV field, mostly due to the high cost of on-board equipment. A crashworthiness design can be helpful to control the extent and position of crash impact damage, minimizing equipment losses. However, the wide use of composite materials has recently put the accent on the lack of data about the behavior of these structures under operative loads, such as the crash conditions. This paper presents the outcome of a set of tests carried out to achieve a controlled crush of UAV structures, and to maximize the Specific Energy Absorption. In this work, a small-scale experimental test able to characterize the energy absorption of a Carbon-fiber-reinforced polymer under compression was developed introducing self-supporting sinusoidal shape specimens, which avoid the need for complex anti-buckling devices.
Technical Paper

Comparison of Modern Powertrains Using an Energy Model Based on Well-to-Miles Analysis

2023-08-28
2023-24-0005
The need to reduce carbon dioxide emissions from motor vehicles pushes the European Union towards drastic choices on future mobility. Despite this, the engines of the “future” have not yet been defined: the choice of engine type will undoubtedly depend on the type of application (journey length, availability of recharging/refueling facilities), practical availability of alternative fuels, and electricity to recharge the batteries. The electrification of vehicles (passenger and transportation cars) may be unsuitable for several aspects: the gravimetric energy density could be too low if the vehicle has to be lightweight, must achieve a high degree of autonomy, or needs a very short refueling time.
Technical Paper

Conceptual Design and Analytic Assessment of 48V Electric Hybrid Powertrain Architectures for Passenger Cars

2019-04-02
2019-01-0353
To meet the requirements in relation to pollutants, CO2-emissions, performances, comfort and costs for 2025 timeframe, many technology options for the powertrain, that plays a key role in the vehicle, are possible. Beside the central aspect of reducing standard cycle consumption levels and emissions, consumer demands are also growing with respect to comfort and functionality. In addition, there is also the challenge of finding cost efficient ways of integrating technologies into a broad range of vehicles with different levels of hybridization. High degrees of electrification simultaneously provide opportunities to reduce the technology content of the internal combustion engines (ICE), resulting in a cost balancing compromise between combustion engine and hybrid technology. The design and optimization of powertrain topologies, functionalities, and components require a complex development process.
Journal Article

Design of Catalytic Devices by Means of Genetic Algorithm: Comparison Between Open-Cell Foam and Honeycomb Type Substrates

2016-04-05
2016-01-0965
Metallic foams or sponges are materials with a cell structure suitable for many industrial applications, such as reformers, heat catalytic converters, etc. The success of these materials is due to the combination of various characteristics such as mechanical strength, low density, high specific surface, good thermal exchange properties, low flow resistance and sound absorption. Different materials and manufacturing processes produce different type of structure and properties for various applications. In this work a genetic algorithm has been developed and applied to support the design of catalytic devices. In particular, two substrates were considered, namely the traditional honeycomb and an alternative open-cell foam type. CFD simulations of pressure losses and literature based correlations for the heat and mass transfer were used to support the genetic algorithm in finding the best compromise between flow resistance and pollutant abatement.
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