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A flow network method was developed to predict the underhood temperature distribution of an automobile. The method involves the solution of simplified energy and momentum equations of the air flow in control volumes defined by subdividing the air space between the surfaces of the underhood components and the front-end geometry. The control volumes are interconnected by ducts with branches and bends to form a flow network. Conservation of mass and momentum with appropriate pressure-loss coefficients leads to a system of algebraic equations to be solved for the flow rates through each volume. The computed flow rates are transferred to a thermal model to calculate the temperatures of the air and the major vehicle components that affect the underhood environment. The method was applied to a 1986 3.0L Taurus and compared with vehicle experiments conducted in a windtunnel.

This paper summarizes a systematic approach to control of nonlinear automotive systems exposed to fast transients. This approach is based on a combined application of hardware characterization, which inverts nonlinearities, and conventional Proportional-plus-Integral-plus-Derivative (PID) control. The approach renders the closed-loop system dynamics more transparent and simplifies the controller design and calibration for applications in automotive industry. The authors have found this approach effective in presenting and teaching PID controller design and calibration guidelines to automotive engineering audience, who at times may not have formal training in controls but need to understand the development and calibration process of simple controllers.

The flow structure inside the catalytic converter of gasoline engines is very important for consideration of the catalyst light-off condition, converter durability and conversion efficiency. However, the available experimental data under actual engine exhaust conditions are quite limited due to its complicated configuration, critical operating conditions and difficult optical access. Therefore, an experimental study was performed, using laser Doppler velocimetry technique, to measure the velocity distributions inside two production dual-monolith catalytic converters fitted on a firing gasoline engine over several engine operating conditions. This paper reports the normal velocity characteristics measured in a plane 1 mm away from the front surface of first monolith. A small fraction of titanium (IV) isopropoxide was dissolved in gasoline for generating titanium dioxide seeding particles during the engine combustion.

The Ultrasonic Collision Avoidance System is designed to eliminate collisions when cars, trucks, and other vehicles are backing up. Many backup collisions result when objects are not in view or when a driver underestimates the distance to the object. The Ultrasonic Proximity System warns the driver of objects in the path and displays the distance to the object. The distance to an object is represented by a 10 segment light emitting diode (LED) bar graph. If all LED's are off, the object is more than 10 feet away. The first LED will illuminate at approximately 10 feet, and as the vehicle moves closer to the obstruction more LED's illuminate, about 1 LED per foot. If the object is closer than 1′-6″, the last LED will illuminate and an audible alarm will sound.

A key aim of research into cell phone tasks is to obtain an unbiased estimate of their relative risk (RR) for crashes. This paper re-examines five RR estimates of cell phone conversation in automobiles. The Toronto and Australian studies estimated an RR near 4, but used subjective estimates of driving and crash times. The OnStar, 100-Car, and a recent naturalistic study used objective measures of driving and crash times and estimated an RR near 1, not 4 - a major discrepancy. Analysis of data from GPS trip studies shows that people were in the car only 20% of the time on any given prior day at the same clock time they were in the car on a later day. Hence, the Toronto estimate of driving time during control windows must be reduced from 10 to 2 min.

Rattling in the inevitable clearances between engaging teeth of mechanical power transmission components, such as gears, gear couplings and clutches, etc., is becoming a more and more important issue, especially for automotive applications. An extensive research effort in this area is mostly dedicated to modeling of complex nonlinear processes that develop after the tooth separation occurs, or to experimental studies of these processes. The available abatement techniques for the rattling noise are expensive while not providing desirable noise reduction results. The paper presents a criterial condition for opening of clearances derived for a simplified model and clearly showing importance of various design parameters on possibility of commencement of the rattling process. Also, a novel rattling noise abatement technique is described, based on incorporating simple means for prolongation of the impact interactions between the co-impacting engaging teeth.

Numerical analyses of head and neck response during side impact are presented in this paper. A mathematical human model for side impact simulation was developed based on previous studies of other researchers. The effects of muscular activities during severe side impact were analyzed with the use of this model. This study shows that the effect of muscular activities is significant especially if the occupant is prepared to resist the impact. This result suggests that the modeling of muscles is important for the simulation of real accident situation.

Injuries to the thorax and abdomen comprise a significant percentage of all occupant injuries in motor vehicle accidents. While the percentage of internal chest injuries is reduced for restrained front-seat occupants in frontal crashes, serious skeletal chest injuries and abdominal injuries can still result from interaction with steering wheels and restraint systems. This paper describes the design and performance of prototype components for the chest, abdomen, spine, and shoulders of the Hybrid III dummy that are under development to improve the capability of the Hybrid III frontal crash dummy with regard to restraint-system interaction and injury-sensing capability.

Chapters written by professional and academic experts in the field cover: analytical modeling and analysis, CEA modeling and numerical methods, techniques for dynamometer and road test evaluation, critical parameters that contribute to brake squeal, robust design processes to reduce/prevent brake squeal via up-front design, and more.

Three-dimensional film analysis was used to study the response of the shoulder and thoracic skeleton of cadavers to lateral sled tests conducted at Wayne State University. The response of the shoulder structure was of particular interest, although, it is perhaps the most difficult skeletal structure to track in a side impact. Results of the three-dimensional film analysis are given for rigid impacts at 6.7 and 9.1 meters per second, and for padded impacts averaging 9 meters per second. Results from a two-dimensional film analysis are included for the impacted clavicle which could not be tracked by the three-dimensional film analysis. Displacements at various locations on the shoulder and thoracic skeleton were normalized to estimate the response of a fiftieth percentile male.

Drivers' eye location data was collected in three vehicle (Vega, 1973 Buick, and Chevrolet Van) and in three environments (laboratory buck, static and on-the-road) for each vehicle type. In each environment data was collected for 50 subjects who were stratified by height and sex. A specially constructed remote coordinate system in connection with T.V. cameras was used for data collection. Drivers' eye locations were found to vary as a function of vehicle type. For the Buick and Van there were differences between data collected in the laboratory buck and on-the-road. There were no differences in data collected in the static environment and on-the-road for any vehicle type.

There are many mechanisms for ankle injury to front seat occupants involved in automotive impacts. This study addresses injuries to the ankle joint involving inversion or eversion, in particular at high rates of loading such as might occur in automotive accidents. Injuries included unilateral malleolar fractures and ligament tears, and talus and calcaneous avulsions. Twenty tests have been performed so far, two of them using Hybrid III lower leg and the rest using cadaveric specimens. The specimens were loaded dynamically on the bottom of the foot via a pneumatic cylinder in either an inversion or eversion direction at fixed dorsiflexion and plantarflexion angles. The applied force and accelerations have been measured as well as all the reaction forces and moments. High-speed film was used to obtain the inversiordeversion angle of the foot relative to the tibia and for following ligament stretch.

Hat sections made of steel are frequently encountered in automotive body structural components such as front rails. These components can absorb significant amount of impact energy during collisions thereby protecting occupants of vehicles from severe injury. In the initial phase of vehicle design, it will be prudent to incorporate the sectional details of such a component based on an engineering target such as peak load, mean load, energy absorption, or total crush, or a combination of these parameters. Such a goal can be accomplished if efficient and reliable data-based models are available for predicting the performance of a section of given geometry as alternatives to time-consuming and detailed engineering analysis typically based on the explicit finite element method.

Commotio Cordis (CC) is the second leading cause of mortality in youth sports. Impacts occurring directly over the left ventricle (LV) during a vulnerable period of the cardiac cycle can cause ventricular fibrillation (VF), which results in CC. In order to better understand the pathophysiology of CC, and develop a mechanical model for CC, appropriate injury criteria need to be developed. This effort consisted of impacts to seventeen juvenile porcine specimens (mass 21-45 kg). Impacts were delivered over the cardiac silhouette during the venerable period of the cardiac cycle. Four impact speeds were used: 13.4, 17.9, 22.4, and 26.8 m/s. The impactor was a lacrosse ball on an aluminum shaft instrumented with an accelerometer (mass 188 g - 215 g). The impacts were recorded using high-speed video. LV pressure was measured with a catheter. Univariate binary logistic regression analyses were performed to evaluate the predictive ability of ten injury criteria.

Seventeen Heidelberg type cadaveric side impact sled tests, two sled-to-sled tests, and forty-four pendulum tests have been conducted at Wayne State University, to determine human responses and tolerances in lateral collisions. This paper describes the development of a simplified finite element model of a human occupant in a side impact configuration to simulate those cadaveric experiments. The twelve ribs were modeled by shell elements. The visceral contents were modeled as an elastic solid accompanied by an array of discrete dampers. Bone condition factors were obtained after autopsy to provide material properties for the model. The major parameters used for comparison are contact forces at the level of shoulder, thorax, abdomen and pelvis, lateral accelerations of ribs 4 and 8 and of T12, thoracic compression and injury functions V*C, TTI and ASA.

This paper presents the work performed by the Wayne State University (WSU) EcoCAR 3 student design competition team in its preparation for the hybrid electric vehicle architecture selection process. This process is recognized as one of the most pivotal steps in the EcoCAR 3 competition. With a key lesson learned from participation in EcoCAR 2 on “truly learning how to learn,” the team held additional training sessions on architecture selection tools and exercises with the goal of improving both fundamental and procedural skills. The work conducted represents a combination of the architecture feasibility study and final selection process in terms of content and procedure, respectively. At the end of this study the team was able to identify four potentially viable hybrid powertrain architectures, and thoroughly analyze the performance and packaging feasibility of various component options.

Most current automotive catalytic converters use diffusers to distribute the flow field inside the monolithic bricks where catalysis takes place. While the characteristics and performance of a simple diffuser flow are well documented, the influence of downstream brick resistance is not clear. In this paper the trade-off between flow-uniformity and pressure drop of an axisymmetric automotive catalytic converters is studied numerically. The monolithic brick resistance is formulated from the pressure gradient of fully developed laminar duct-flow and corrected for the entrance effect. A distribution index was formulated to quantify the degree of non-uniformity in selected test cases. The test matrix covers a range of different diffuser angles and flow resistances (brick types). For simplicity, an axisymmetric geometry is chosen. Flow distribution within the monolith was found to depend strongly on diffuser performance, which is modified by brick resistance.

Analysis of flow field and charge distribution in a gasoline direct-injection (GDI) engine is performed by a modified version of the KIVA code. A particle-based spray model is proposed to simulate a swirl-type hollow-cone spray in a GDI engine. Spray droplets are assumed to be fully atomized and introduced at the sheet breakup locations as determined by experimental correlations and energy conservation. The effects of the fuel injection parameters such as spray cone angle and ambient pressure are examined for different injectors and injection conditions. Results show reasonable agreement with the measurements for penetration, dispersion, global shape, droplet velocity and size distribution by Phase Doppler Particle Anemometry(PDPA) in a constant-volume chamber. The test engine is a 4-stroke 4-valve optically accessible single-cylinder engine with a pent-roof head and tumble ports.

A humerus provisional reference value (PRV) based on human surrogate data was developed to help evaluate upper arm injury potential. The proposed PRV is based on humerus bone bending moments generated by testing pairs of cadaver arms to fracture in three-point bending on an Instron testing machine in either lateral-medial (L-M) or anterior-posterior (A-P) loading, at 218 mm/s and 0.635 mm/s loading rates. The results were then normalized and scaled to 50th and 5th percentile sized occupants. The normalized average L-M bending moment at failure test result was 6 percent more than the normalized average A-P bending moment. The normalized average L-M shear force at failure was 23 percent higher than the normalized average A-P shear force. The faster rate of loading resulted in a higher average bending moment overall - 8 percent in the L-M and 14 percent in the A-P loading directions.

An experimental study was carried out to characterize the spray atomization process of automotive port fuel injectors retrofitted to a novel pressure modulation piezoelectric driver, which generates a pressure perturbation inside the fuel line. Unlike many other piezoelectric atomizers, this unit does not drive the nozzle directly. It has a small size and can be installed easily between regular port injector and fuel lines. There is no extra control difficulty with this system since the fuel injection rate and injection timing are controlled by the original fuel-metering valve. The global spray structures were characterized using the planar laser Mie scattering (PLMS) technique and the spray atomization processes were quantified using phase Doppler anemometry (PDA) technique.