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Two new installments in the burgeoning SAE International Podcast Series cast a spotlight on additive manufacturing, which is fueling innovation, greater efficiencies, and the future of mobility engineering. Additive manufacturing continues to advance and transform mobility engineering, as aerospace and automotive firms increasingly adopt and invest in 3D printing technologies, which are becoming more capable and cost-effective.

The aerospace industry is facing immense challenges due to increased design complexity and higher levels of integration, particularly in the electrification of aircraft. These challenges can easily impact program cost and product time to market. System electrification and electromagnetic compatibility (EMC) have become critical issues today. In the context of 3D electromagnetics, EMC electromagnetic compatibility ensures the original equipment manufacturer (OEM) that radiated emissions from various electronic devices, such as avionics or the entire aircraft for that matter, do not interfere with other electronic products onboard the aircraft.

The search for a suitable replacement to hard chrome plating on aerospace components has been a key supply chain priority for aircraft manufacturers. This is because of the documented health risks to workers and the impact on the environment from exposure to hexavalent chromium, a carcinogen that occurs during the chrome plating process and the most toxic form of chromium.

The future of the aerospace industry relies on innovative materials to improve aircraft performance, weight, and strength. Beyond materials innovation, proper and thorough testing is required to ensure new materials can withstand the rigor of operational use over a long life in varied environments. ZwickRoell calls it design qualification (DQ), installation qualification (IQ), and operational qualification (OQ), but aerospace engineers call it the “digital thread.”

After taking off on July 11 in Arizona, the Zephyr S unmanned aircraft from Airbus Defence and Space logged a maiden flight of over 25 days – the longest-duration flight ever made without refueling.

Officials at SAE International in Warrendale, Pa., and Airlines for America (A4A) in Washington are recognizing Karsten Kaiser of Lufthansa Technik and Michael Ernst of subsidiary 3D.aero for furthering the science and efficacy of nondestructive testing (NDT), having presented them with the 16th annual Nondestructive Testing (NDT) Innovation Award at A4A’s annual NDT Forum last week in Seattle.

ARCONIC-THOR –designed for higher temperature applications in next generation aero engines and adjacent structures. The ARCONIC-THOR alooy is nearly 50 percent lighter than incumbent nickel-based superalloys.

Aerospace professionals will gather at the SAE 2018 Aerospace Standards Summit to focus on “Humans on the Loop — The Role of Humans in Automated Systems” Oct. 2-3, 2018 in Tysons Corner, Va. This year’s event will focus on how automated systems and artificial intelligence will impact the role of humans in aerospace systems.

The strategy identifies 2025 as a target year to collaborate with communities around the globe and create products focused on environmental performance, emissions and waste reduction, and lower levels of water and energy consumption at work sites.

“We originally thought solar cells would be standard on the airplane’s wings,” says George E. Bye, founder and CEO of Bye Aerospace Bye. “However, with eFlyer’s primary markets being flight training and air taxi services, it makes more sense to make the price of the airplane as reasonable as possible.”

Aerospace manufacturers walk a metaphorical balance beam to continually develop and produce stronger, more efficient materials and components, while addressing all potential failure modes. This is true for safety-critical aircraft components like landing gear systems. Fokker Landing Gear B.V./GKN Aerospace recently equipped its mechanical laboratory with three creep testing machines to verify its manufacturing process control of zinc-plated bolts for aircraft landing gear systems.

Officials at GE Aviation and Teradata are expanding their partnership to provide airlines with a framework that combines Teradata’s high-performance analytics in the cloud from with GE Aviation’s edge-connectivity services. Markets and Markets Research estimates the aviation analytics market is a $2.16 billion industry that will grow to an estimated $4.23 billion by 2021.

Every vehicle powered by Ultium batteries incorporates efficiency-enhancing energy recovery system based on heat-pump technology covered by 11 patents.

Join SAE International Product Group Director, John Tintinalli and Editorial Director & Content Strategist, Courtney Howard as they discuss automated vehicle safety with other industry experts at AUVSI Xponential 2019.

SAE International in Warrendale, Pa., is inviting members of the mobility engineering community to participate in the SAE Additive Manufacturing Webinar: Considerations When Integrating Additive Manufacturing into Aerospace and Ground Vehicle Development and Production Environments on Thursday, August 16, 2018 at 1 pm EDT/10 am PDT.

Together, the companies will develop customized lightweight material systems and advanced manufacturing processes, such as metal additive manufacturing – also known as 3D printing – to advance current and next-generation aerospace and defense solutions, including new structures and systems not currently in existence.

NASA Science Mission Directorate officials in Washington are funding three new projects selected from a pool of 25 received in response to the NASA Earth Science Technology Office’s (ESTO’s) solicitation for the In-Space Validation of Earth Science Technologies (InVEST) program element A.49 of ROSES (Research Opportunities in Space and Earth Sciences) 2017, supporting the Earth Science Division (Solicitation NNH17ZDA001N).

Nissan Motor Co., Ltd. and EVgo Services LLC. are placing 200 direct current fast chargers (DCFC) across the United States to increase the number of available charging stations for electric vehicles (EVs). The fast chargers are capable of delivering 100 kilowatts of power and have both CHAdeMO and CCS connectors to facilitate a wider variety of EVs.

Quality management professionals across the global aerospace and defense community are convening for one hour – Wednesday, October 27th, starting at 10 am Pacific Daylight Time (PDT) – to discuss the AS9100 international standard. Register to take part in the free AeroTech webinar, hosted by SAE International and Tektronix, designed to help manufacturers, contractors, and subcontractors throughout the global aviation, space, and defense supply chain keep pace with and meet the requirements of AS9100 international quality management system standard.

Raytheon Company (NYSE: RTN) in Waltham, Mass., has upped its investment in advanced manufacturing innovations, including automated and autonomous technologies, to support complex radar testing and integration. The company’s new $72 million, 30,000 square-foot facility on its Andover, Mass., campus, is now home to some of the industry's leading innovations, and a historic first, in manufacturing, officials say.