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It has been proposed that an automated remote color inspection of automobile body panels is possible with a reasonably precise color measurement. This paper outlines a test of a new 3D color measurement technology as applied to this task and presents the results of the first test. A camera is set up several feet away from a car body; a 3D orientation measuring system takes both 3D and color data from the car. The raw data is presented as a set of 3D graphs; the geometry-corrected data is also provided. Statistical analysis is presented to indicate system precision.

The Rand Cam engine is a novel design which avoids the use of pistons in favor of a cavity of varying size and shape. A set of vanes protrudes from a rotor into a circular trough in a stator. The vanes seal to the walls and base of the trough, which is of varying depth, and progress around the trough with rotation of the rotor. These vanes therefore pass through the rotor and are constrained to move parallel to the rotational axis. Intake and exhaust processes occur through ports in the stator wall which are revealed by the passing vanes. Advantages of the basic design include an absence of valves, reduction in reciprocating masses, presence of an integral flywheel in the rotor and strong fluid movement akin a swirl induced by the relative velocity between the rotor and stator.

The commercially available RNG k-e turbulence model with enhanced wall treatment found in Fluent 6.1 was used to solve the flow over a V-22 Osprey wing equipped with blowing slots. The solutions were then compared to experimental data. Good correlation between the computational and experimental data was found. Download on the wing from the rotors while the aircraft is operating in vertical take-off and landing mode was found to be reduced by the blowing slots.

Previous studies have shown that using blowing slots can reduce the effects of the rotor downwash on the main wing of a tilt-rotor aircraft, particularly the V-22 Osprey. The current study investigates the placement and air velocity of the leading edge blowing slot for optimization of the download reduction. The realizable turbulent kinetic energy - rate of dissipation (rke) numerical model available in Fluent 6.2.12 was used to model the flow involved under the rotors and the subsequent downwash around the main wing. It was found that the leading edge blowing slot is most beneficial when it is placed just upwind of the separation point without blowing slots. In the current investigation the optimal configuration is found between 0 percent and 1 percent of the chord length.

Enhancing the capabilities of established airframes to meet expanded mission requirements is preferential to the design of specialized aircraft. The high cost associated with the research and development of a specialized aircraft platform has shifted the concentration towards the modification of existing aircraft to support multiple C4ISR missions. The recently developed Oculus sensor deployment system is one such example of this trend, providing a fully integrated aerial visual enhancement platform with multi-mission capabilities. This paper provides a short survey of the Oculus sensor pallet system and overviews some of the multiple guidelines used which ensure that various remote sensing technologies may be securely and simultaneously deployed.

The downwash of the prop-rotor blades of the Bell/Boeing V-22 “Osprey” in hover mode creates an undesirable negative lift on the wing of the aircraft. This downforce can be reduced through a number of methods. Neglecting all other effects, such as power requirements, this research investigated the feasibility of using circulation control, through blowing slots on the leading and trailing edge of the airfoil to reduce the wake profile under the wing. A model was built at West Virginia University (WVU) and tested in a Closed Loop Wind Tunnel. The airfoil was placed normal to the airflow using the tunnel air to simulate the vertical component of the downwash experienced in hover mode. The standard hover mode flap angle of 67 degrees was used throughout the testing covered in this paper. All of these tests were conducted at a free stream velocity of 59 fps, and the baseline downforce on the model was measured to be 5.45 lbs.

During structural engineering design two of the most overlooked design facets of a finished product is understanding the behavior characteristics of how the product will react when resonated at its natural frequencies and actually defining and understanding the overall vibration profile responsible for the excitation of the structure. A C-130 mechanical arm/pod system has been developed to accommodate 1,000-pounds of sensor payload deployable in flight from a C-130 Hercules military aircraft (variants B thru J). The mechanical arm/pod system will be subjected to a profile of vibration from numerous sources during deployment and while in the final operating position. A general vibration profile for the mechanical arm/pod will be compiled from the plane’s four T-56-A-15 turboprop engines, the atmospheric turbulence and random gust loads.

Balancing to date, of the Stiller-Smith Mechanism, has been for a symmetric configuration. If two pistons are moved closer to the center of the engine to minimize spatial requirements and also reduce weight, then the mass center of the inner mechanism no longer travels in a circle about the center of the engine. It is shown how the overall balancing of the engine is not compromised using the example of a small 8-cylinder engine. The effects of the non-symmetry on the performance of the linear bearing is presented and the resulting additional engineering concerns are discussed.

Over the years, there have been different ways to reduce glare from mirrors for drivers - dimmable electrochromic mirrors being the latest option. These mirrors often have a limited lifespan when exposed to the environment, and are often costly to replace. It is now feasible to have a rear-view mirror assembly whose reflectance is mechanically adjustable. This is accomplished by using polarized light and a pair of specially constructed polarizers. These polarizers attenuate light by sliding past one another in a linear fashion, as opposed to rotating with respect to one another to cross their transmission axes. This is ideal for rear-view mirrors whose shapes are often oblong and rotation of a polarizer is awkward. In the event of a power failure, these polarizing mirrors are still capable of dimming. They can be made to function well in both hot and cold environments, have a long lifespan, and are inexpensive when compared to electrochromic mirrors.

In a recent study the present authors showed that piston motion in a compression ignition engine can have a small yet significant effect on ignition delay of diesel fuel. In particular, sinusoidal piston motion, or a motion with high dwell near top-dead-center, promotes reduced delay and improved cold starting relative to conventional slider-crank piston motion. This paper extends the analysis to the case of coal-diesel and coal-methanol blends, using experimental data from the thesis available in the literature. Ignition delay was shown again to be reduced with sinusoidal motion. In addition, the effect of piston motion on mass loss was considered. As expected, higher dwell near top-dead-center caused more mass loss, but there is still benefit to ignition delay of unusual piston motions unless the coefficient of leakage past the rings is very large.

With few exceptions most internal combustion engines use a slider-crank mechanism to convert reciprocating piston motion into a usable rotational output. One such exception is the Stiller-Smith Mechanism which utilizes a kinematic inversion of a Scotch yoke called an elliptic trammel. The device uses rigid connecting rods and a floating/eccentric gear train for motion conversion and force transmission. The mechanism exhibits advantages over the slider-crank for application in internal combustion engines in areas such as balancing, size, thermal efficiency, and low heat rejection. An overview of potential advantages of an engine utilizing the Stiller-Smith Mechanism is presented.

Analysis of two types of bearings has been performed for the rotor shaft of the Rand Cam™ engine. Rolling element bearings and a combination of journal and thrust bearings for selected engine configurations have been considered. The engine configurations consist of four, five, six, seven, and eight vanes. The bearing geometry and orientation was also addressed. This analysis is crucial due to the potentially large axial loading on the bearings and the need for the bearing arrangement to be compact and reliable. An emphasis was placed on the combination of fluctuating axial and radial loads and the resulting effect upon the bearings. Tapered roller bearings were found to be effective. However, a combination of journal and thrust bearings is a more compact bearing arrangement for this application. The eight vane configuration is the most desirable configuration based upon the bearing analysis.

At flight levels above the ceiling of 10,000 feet, during the operational phase of a sensor deployment system for a C-130 aircraft, it becomes necessary to seal the cargo hold to maintain pressure for the safety and comfort of the crew and operators. In order for the sensor deployment System to have full mission support capabilities for DoD reconnaissance needs, a system must be designed where-by the cargo area may be sealed once the system has been deployed. Currently, with the sensor pod in position, the ramp can be closed to within a few inches of the locked position. The door in this position, for stability during flight, must be locked and structurally supported to maintain the aircrafts design requirements. This presents the first of a series of issues that must be examined for the success of the final design. To seal the remaining area, an expanding “bladder-seal” has been developed.

The Quarter Wave Coaxial Cavity Resonator (QWCCR) plasma igniter is designed, from previous theoretical work, as an ignition source for an internal combustion engine. The present research has explored the implementation of the QWCCR into an internal combustion (IC) engine. The QWCCR design parameters of inner conductor length, loop geometry, and loop position were varied for two igniters of differing operating frequency. Variations of the QWCCR radio frequency (RF) parameters, as a function of engine geometry, were studied by placing the igniter in a combustion chamber and manually varying the crank position. Three identical igniters were fitted with dielectric inserts and the parameters were studied before and after ignition was sustained in a twin-cylinder engine. Optimal resonator geometries were determined. Radio frequency parameter invariance was found with respect to crank angle and piston distance. The first successful IC engine ignition using a QWCCR was achieved.

A new technique of translating linear to rotary motion, using the Stiller- Smith mechanism, can be applied to the design of internal combustion engines and compressors. This new mechanism produces purely sinusoidal motion of the pistons relative to crank angle, which is a different motion from that produced by a conventional slider-crank mechanism, Influence of this sinusoidal motion on thermodynamic performance of engines and compressors was investigated theoretically and experimentally. Data are presented from a numerical analysis of compression and of spark-ignited combustion. Also, pressure-time curves for a standard and a modified (long connecting rod) spark ignition engine are compared. All data confirm that there is little thermodynamic difference between the Stiller-Smith and slider-crank devices.

The Rand-Cam engine is a positive displacement machine, operating on a four stroke cycle, which consists of a rotor with multiple axial vanes forming combustion chambers as the rotor and vanes rotate in a cam shaped housing. The cam housing, consisting of two “half-housings” or stators, contains a toroidal trough of varying depth machined into each stator. The two stators are phased so that the shallowest point on one trough corresponds to the deepest on the other. A set of six vanes, able to move axially through machined holes in the rotor, traverses the troughs creating six captured zones per side. These zones vary in volume with rotor rotation. Since each trough has two deep sections and two shallow sections with ramps in between, full four stroke operation is obtained between each pair of vanes in each trough, corresponding to twelve power “strokes” per revolution.

New high-tech materials which are anticipated to revolutionize the internal combustion engine are being created everyday. However, their actual utilization in existing engines has encountered numerous stumbling blocks. High piston sidewall forces and thermal stresses are some of the problems of primary concern. The Stiller-Smith Engine should provide an environment more conducive to the use of some of these materials. Absent from the Stiller-Smith Engine is a crankshaft, and thus a very different motion is observed. Since all parts in the Stiller-Smith Engine move in either linear or rotary fashion it is simple to balance. Additionally the use of linear connecting rod bearings changes the location of the sidewall forces thus providing an isolated combustion chamber more tolerant to brittle materials and potential adiabatic designs. Presented herein is the development of this new engine environment, from conceptualization to an outline of present and future research.

The Stiller-Smith mechanism is a new mechanism for the translation of linear motion into rotary motion, and has been considered as an alternative to the conventional slider-crank mechanism in the design of internal combustion engines and piston compressors. Piston motion differs between the two mechanisms, being perfectly sinusoidal for the Stiller-Smith case. Plots of dimensionless volume and volume rate-change are presented for one engine cycle. It is argued that the different motion is important when considering rate-based processes such as heat transfer to a cylinder wall and chemical kinetics during combustion. This paper also addresses the fact that a Stiller-Smith engine will be easier to configure for adiabatic operation, with many attendant benefits.

Predicting the aerodynamic forces in the wake of an object can be difficult using theoretical and computational methods. This is particularly true for airframes that have multiple engines and whose flight envelope involves the use of large control surfaces. One such aircraft is the C-130 which adds the further complication of a rear cargo door and ramp. Modeling the wake near the rear of this aircraft can be difficult and inaccurate unless validated against actual flight data. For this study a simple test apparatus, developed by the authors, was used to measure the velocity profile in the wake area of the rear cargo door of such an aircraft. The test apparatus contained 32 pressure ports, one of these ports was assigned to a static pressure probe. All pressures were referenced to an additional static pressure measured at the edge of the cargo ramp. The remaining, 31 pressure probes were distributed regularly between three vertical rake assemblies.