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Tumble and swirl motions in the cylinder of a four-valve SI engine with production type cylinder head were investigated using a cross-correlation digital Particle Image Velocimetry (PIV). Tumble motion was measured on the vertical symmetric plane of the combustion chamber. Swirl motion was measured on a plane parallel to the piston crown with one of intake ports blocked. Large-scale flow behaviours and their cyclic variations were analysed from the measured two-dimensional velocity data. Results show that swirl motion is generated at the end of the intake stroke and persists to the end of the compression stroke. Tumble vortex is produced in the early stage of the compression stroke and distorted in the late stage of the stroke. The cyclic variation of swirl motion is noticeable. The cyclic variation in tumble dominated flow field is much greater.

The air hybrid engine absorbs the vehicle kinetic energy during braking, stores it in an air tank in the form of compressed air, and reuses it to propel a vehicle during cruising and acceleration. Capturing, storing and reusing this braking energy to give additional power can therefore improve fuel economy, particularly in cities and urban areas where the traffic conditions involve many stops and starts. In order to reuse the residual kinetic energy, the vehicle operation consists of 3 basic modes, i.e. Compression Mode (CM), Expander Mode (EM) and normal firing mode. Unlike previous works, a low cost air hybrid engine has been proposed and studied. The hybrid engine operation can be realised by means of production technologies, such as VVT and valve deactivation. In this work, systematic investigation has been carried out on the performance of the hybrid engine concept through detailed gas dynamic modelling using Ricardo WAVE software.

Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Most research on CAI/HCCI combustion operations have been carried out in 4-stroke gasoline engines, despite it was originally employed to improve the part-load combustion and emission in the two-stroke gasoline engine. However, conventional ported two-stroke engines suffer from durability and high emissions. In order to take advantage of the high power density of the two-stroke cycle operation and avoid the difficulties of the ported engine, systematic research and development works have been carried out on the two-stroke cycle operation in a 4-valves gasoline engine. CAI combustion was achieved over a large range of operating conditions when the relative air/fuel ratio (lambda) was kept at one as measured by an exhaust lambda sensor.

ELEVATE (European Low Emission V4 Automotive Two-stroke Engine) was a research project part funded by the European Commission to design and develop a compact and efficient gasoline two-stroke automotive engine. Five partners were involved in the project, IFP (Institut Français Du Pétrole) who were the project leaders, Lotus, Opcon (Autorotor and SEM), Politecnico di Milano and Queen's University Belfast. The general project targets were to achieve Euro 3 emissions compliance without DeNOx catalisation, and a power output of 120 kW at 5000 rev/min with maximum torque of 250 Nm at 2000 rev/min. Specific targets were a 15% reduction in fuel consumption compared to its four-stroke counterpart and a size and weight advantage over the four-stroke diesel with significant reduction in particulate and NOx emissions. This paper describes the design philosophy of the engine as well as the application of the various partner technologies used.

The pursuit of flexibility is a recurring theme in engine design and development. Engines that are able to switch between the two-stroke operating cycle and four-stroke operation promise a great leap in flexibility. Such 2S-4S engines could then continuously select the optimum operating mode - including HCCI/CAI combustion - for fuel efficiency, emissions or specific output. With recent developments in valvetrain technology, advanced boosting devices, direct fuel injection and engine control, the 2S-4S engine is an increasingly real prospect. The authors have undertaken a comprehensive feasibility study for 2S-4S gasoline engines. This study has encompassed concept and detailed design, design analysis, one-dimensional gas dynamics simulation, three-dimensional computational fluid dynamics, and vehicle simulation. The resulting 2/4SIGHT concept engine is a 1.04 l in-line three-cylinder engine producing 230 Nm and 85 kW.

This paper presents results from an experimental programme researching the in-cylinder conditions necessary to obtain homogenous CAI (or HCCI) combustion in a 4-stroke engine. The fuels under investigation include three blends of Unleaded Gasoline, a 95 RON Primary Reference Fuel, Methanol, and Ethanol. This work concentrates on establishing the CAI operating range with regard to Air/Fuel ratio and Exhaust Gas Re-circulation and their effect on the ignition timing, combustion rate and variability, Indicated thermal efficiency, and engine-out emissions such as NOx. Detailed maps are presented, defining how each of the measured variables changes over the entire CAI region. Results indicate that the alcohols have significantly higher tolerance to dilution than the hydrocarbon fuels tested. Also, variations in Gasoline blend have little effect on any of the combustion parameters measured.

The Gasoline direct-injection (GDI) engine can emit high levels of particulate matter and unburned Hydrocarbons when operating under stratified charge combustion mode. Injecting late in the compression stroke means the fuel has insufficient time to atomise and evaporate. This could cause fuel film accumulation on the piston surface and combustion liner. Locally fuel rich diffusion combustion could also result in the formation of soot particles. Employing a split-injection strategy can help tackle these issues. The first injection is initiated early in the intake stroke and could ensure a global homogeneous charge. The second injection during the compression stroke could help form a fuel-rich charge in the vicinity of the spark plug. Many studies have established the crucial role that a split-injection strategy plays in the stratified charge operation of GDI engines.

Some of the challenges of optimising the gasoline direct-injection engines are achieving high rates of atomisation and evaporation of fuel sprays for effective fuel-air mixture formation. This is especially important for the stratified charge when operating under cold-start and part-load conditions. Poorly mixed charge results in the increased production of total Hydrocarbons and Nitrogen Oxides. Many studies have previously focused on improving the spray characteristics of a single fuel injection strategy from direct-injection gasoline injectors, with fuel rail pressures of up to 20MPa. The current study focuses on a split injections strategy and its influence on the spray's structure, fuel-air mixing and atomisation rates. Short pulse widths in the range of 0.3ms to 0.8ms are employed. In particular, the effects of dwell times between the two injections on the second injection's spray characteristics are evaluated.

We present a computational tool to develop an exhaust gas recirculation (EGR) - air-fuel ratio (AFR) operating range for homogeneous charge compression ignition (HCCI) engines. A single cylinder Ricardo E-6 engine running in HCCI mode, with external EGR is simulated using an improved probability density function (PDF) based engine cycle model. For a base case, the in-cylinder temperature and unburned hydrocarbon emissions predicted by the model show a satisfactory agreement with measurements [Oakley et al., SAE Paper 2001-01-3606]. Furthermore, the model is applied to develop the operating range for various combustion parameters, emissions and engine parameters with respect to the air-fuel ratio and the amount of EGR used. The model predictions agree reasonably well with the experimental results for various parameters over the entire EGR-AFR operating range thus proving the robustness of the PDF based model.

Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), can improve the fuel economy of gasoline engines and simultaneously achieve ultra-low NOx emissions. However, the difficulty in combustion phasing control and violent combustion at high loads limit the commercial application of CAI combustion. To overcome these problems, stratified mixture, which is rich around the central spark plug and lean around the cylinder wall, is formed through port fuel injection and direct injection of gasoline. In this condition, rich mixture is consumed by flame propagation after spark ignition, while the unburned lean mixture auto-ignites due to the increased in-cylinder temperature during flame propagation, i.e., stratified flame ignited (SFI) hybrid combustion.

The reduction in nitrogen oxides (NOx) emissions from heavy-duty diesel engines requires the development of more advanced combustion and control technologies to minimize the total cost of ownership (TCO), which includes both the diesel fuel consumption and the aqueous urea solution used in the selective catalytic reduction (SCR) aftertreatment system. This drives an increased need for highly efficient and clean internal combustion engines. One promising combustion strategy that can curb NOx emissions with a low fuel consumption penalty is to simultaneously reduce the in-cylinder gas temperature and pressure. This can be achieved with Miller cycle and by lowering the in-cylinder oxygen concentration via exhaust gas recirculation (EGR). The combination of Miller cycle and EGR can enable a low TCO by minimizing both the diesel fuel and urea consumptions.

Low combustion efficiency and high hydrocarbon emissions at low loads are key issues of natural gas and diesel (NG-diesel) dual fuel engines. For better engine performance, two diesel-spray-orientated (DSO) bowls were developed based on the existing diesel injector of a heavy-duty diesel engine with the purpose of placing more combustible natural gas/air mixture around the diesel spray jets. A protrusion-ring was designed at the rim of the piston bowl to enhance the in-cylinder flame propagation. Numerical simulations were conducted for a whole engine cycle at engine speed of 1200 r/min and indicated mean effective pressure (IMEP) of 0.6 MPa. Extended coherent flame model 3 zones (ECFM-3Z) combustion model with built-in soot emissions model was employed. Simulation results of the original piston bowl agreed well with the experimental data, including in-cylinder pressure and heat released rate (HRR), as well as soot and methane emissions.

Controlled Auto-Ignition (CAI) combustion was realised in a production type 4-stroke 4-cylinder gasoline engine without intake charge heating or increasing compression ratio. The CAI engine operation was achieved using substantially standard components modified only in camshafts to restrict the gas exchange process The engine could be operated with CAI combustion within a range of load (0.5 to 4 bar BMEP) and speed (1000 to 3500 rpm). Significant reductions in both specific fuel consumption and CO emissions were found. The reduction in NOx emission was more than 93% across the whole CAI range. Though unburned hydrocarbons were higher under the CAI engine operation. In order to evaluate the potential of the CAI combustion technology, the European NEDC driving cycle vehicle simulation was carried out for two identical vehicles powered by a SI engine and a CAI/SI hybrid engine, respectively.

In this paper, a novel cost-effective air hybrid powertrain concept for buses and commercial vehicles, Brunel Regenerative Engine Braking Device (RegenEBD) technology, is presented and its performance during the braking process is analysed using the Ricardo WAVE engine simulation programme. RegenEBD is designed to convert kinetic energy into pneumatic energy in the compressed air saved in an air tank. Its operation is achieved by using a production engine braking device and a proprietary intake system design. During the braking operation, the engine switches from the firing mode to the compressor mode by keeping the intake valves from fully closed throughout the four-strokes by installing the Variable Valve Exhaust Brake (VVEB) device on the intake valves. As a result, the induced air could be compressed through the opening gap of intake valves into the air tank through the modified intake system.

Controlled Auto-Ignition (CAI) combustion has been achieved in a production type 4-stroke multi-cylinder gasoline engine. The engine was based on a Ford 1.7L Zetec-SE 16V engine with a compression ratio of 10.3, using substantially standard components modified only in design dimensions to control the gas exchange process in order to significantly increase the trapped residuals. The engine was also equipped with Variable Cam Timing (VCT) on both the intake and exhaust camshafts. It was found that the largely increased trapped residuals alone were sufficient to achieve CAI in this engine and with VCT, a range of loads between 0.5 and 4 bar BMEP and engine speeds between 1000 and 3500 rpm were mapped for CAI fuel consumption and exhaust emissions. The measured CAI results were compared with those of Spark Ignition (SI) combustion in the same engine but with standard camshafts at the same speeds and loads.

Using Exhaust Gas Recycling (EGR) on internal combustion engines enables the reduction of emissions with a low or even no cost to the engine efficiency at part-load operation. The charge dilution with EGR can even increase the engine efficiency due to de-throttling and reduction of part load pumping losses. This experimental study proposed the use of late exhaust valve closure (LEVC) to achieve internal EGR (increased residual gas trapping). A naturally aspirated single cylinder direct injection spark ignition engine equipped with four electro-hydraulic actuated valves that enabled full valve timing and lift variation. Eight levels of positive valve overlap (PVO) with LEVC were used at the constant load of 6.0 bar IMEP and the speed of 1500 rpm. The results have shown that later exhaust valve closure (EVC) required greater intake pressures to maintain the engine load due to the higher burned gases content. Hence, lower pumping losses and thus higher indicated efficiency were obtained.

The purpose of the ELEVATE (European Low Emission V4 Automotive Two-stroke Engine) industrial research project is to develop a small, compact, light weight, high torque and highly efficient clean gasoline 2-stroke engine of 120 kW which could industrially replace the relatively big existing automotive spark ignition or diesel 4-stroke engine used in the top of the mid size or in the large size vehicles, including the minivan vehicles used for multi people and family transportation. This new gasoline direct injection engine concept is based on the combined implementation on a 4-stroke bottom end of several 2-stroke engine innovative technologies such as the IAPAC compressed air assisted direct fuel injection, the CAI (Controlled Auto-Ignition) combustion process, the D2SC (Dual Delivery Screw SuperCharger) for both low pressure engine scavenging and higher pressure IAPAC air assisted DI and the ETV (Exhaust charge Trapping Valve).

This is a first of a series of papers describing how the replacement of some of the inlet air with EGR modifies the diesel combustion process and thereby affects the exhaust emissions. This paper deals with only the reduction of oxygen in the inlet charge to the engine (dilution effect). The oxygen in the inlet charge to a direct injection diesel engine was progressively replaced by inert gases, whilst the engine speed, fuelling rate, injection timing, total mass and the specific heat capacity of the inlet charge were kept constant. The use of inert gases for oxygen replacement, rather than carbon dioxide (CO2) or water vapour normally found in EGR, ensured that the effects on combustion of dissociation of these species were excluded. In addition, the effects of oxygen replacement on ignition delay were isolated and quantified.

Water vapour is a main constituent of exhaust gas recirculation (EGR) in diesel engines and its influence on combustion and emissions were investigated. The following effects of the water vapour were examined experimentally: the effect of replacing part of the inlet charge oxygen (dilution effect), the effect of the higher specific heat capacity of water vapour in comparison with that of oxygen it replaces (thermal effect), the effect of dissociation of water vapour (chemical effect), as well as the overall effect of water vapour on combustion and emissions. Water vapour was introduced into the inlet charge, progressively, so that up to 3 percent of the inlet charge mass was displaced. This was equivalent to the amount of water vapour contained in 52 percent by mass of EGR for the engine operating condition tested in this work.

Regulations have been established for the monitoring and reporting of greenhouse gas (GHG) emissions and fuel consumption from the transport sector. Low carbon fuels combined with new powertrain technologies have the potential to provide significant reductions in GHG emissions while decreasing the dependence on fossil fuel. In this study, a lean-burn ethanol-diesel dual-fuel combustion strategy has been used as means to improve upon the efficiency and emissions of a conventional diesel engine. Experiments have been performed on a 2.0 dm3 single cylinder heavy-duty engine equipped with port fuel injection of ethanol and a high-pressure common rail diesel injection system. Exhaust emissions and fuel consumption have been measured at a constant engine speed of 1200 rpm and various steady-state loads between 0.3 and 2.4 MPa net indicated mean effective pressure (IMEP).