Search Results

The potential contributions of acoustical technology to manufacturing companies pervade nearly all of its functions from marketing and product planning to design engineering and quality control. Despite this, however, companies generally feel uneasy when they embark on programs to use acoustics in their operations because the technology seems complicated and somehow harder to “get a handle on” than it is in other cases. But the issues of product sound, and the benefits of acoustics on a diagnostic tool are too important to ignore, so in this paper we discuss these issues in a “20 questions” format to help planners, engineers and managers as they proceed to implement acoustical technology in their organizations.

EXCLUSIVE MEMBER BENEFIT: 2016 MOBILITY ENGINEERING PROFESSIONAL SALARY SURVEY AND CALCULATOR Gain better insight into compensation practices: this salary survey is the only study its kind to explore levels and changes in compensation and employment for engineers and technical employees in the automotive, aerospace, and commercial vehicle industries. It benchmarks compensation levels based by geography, education, industry sector, experience, and managerial and budgetary responsibility. The full report is available to SAE International members by signing into your My SAE account and downloading it into your My Library area. Members also have full access to the updated online interactive salary calculator by visiting SAE’s website. Become a member of SAE International to access this exclusive benefit for free, or purchase it today. YOU BELONG HERE. Membership helps you succeed both personally and professionally. Join us today.

The measurement of the contact forces between road and tires is of fundamental importance while designing road vehicles. In this paper, the design and the employment of measuring wheels for trucks and heavy vehicles is presented. The measuring wheels have been optimized in order to obtain high stiffness and the approximately the same mass of the wheels normally employed. The proposed multicomponent measuring wheels are high- accuracy instruments for measuring the dynamic loads during handling and durability testing. The measuring wheels can replace the wheels of the truck under normal operation. Such family of wheels plays a major role in modern road vehicles development. The measuring wheel concept design is based on a patented three-spoke structure connected to the wheel rim. The spokes are instrumented by means of strain gauges and the measuring wheel is able to measure the three forces and the three moments acting at the interface between the tire and the road.

The paper investigates the interaction between soil and tractor tires through a 2D numerical model. The tire is schematized as a rigid ring presenting a series of rigid tread bars on the external circumference. The outer profile of the tire is divided into a series of elements, each one able to exchange a normal and a tangential contact force with the ground. A 2D soil model was developed to compute the forces at the ground-tire interface: the normal force is determined on the basis of the compression of the soil generated by the sinking of the tire. The soil is modeled through a layer of springs characterized by two different stiffness for the loading (lower stiffness) and unloading (higher stiffness) condition. This scheme allows to introduce a memory effect on the soil which results stiffer and keeps a residual sinking after the passage of the tire. The normal contact force determines the maximum value of tangential force provided before the soil fails.

The paper discusses the fact that in a year when economic conditions might be saying “don't buy”, there may be good business reasons to buy trucks. It is based on a study made with the cooperation of a truck operator who permitted the analysis of all aspects of his operation. After the study, the operator did buy trucks in a year when, on the surface, it appeared new truck purchases wouldn't be justified because of economic conditions. The operator also changed his buying pattern from his past practice of glider kitting trucks for replacement and buying new trucks only for expansion.

Indian automobile production increased at a CAGR of 12.2% over FY05-FY13, with a decline in Commercial Vehicle (CV) growth rate during FY09 and FY13. Globally, automotive industry suffered a decline in FY09 due to the global financial crisis and again on a decline in FY12 due to the European sovereign debt crisis. Apart from the global events, there are various internal risks the Indian OEMs need to consider: 1) regulatory risk due to excise duty hikes, decontrol of fuel pricing, etc., 2) market risks due to currency, inflation, interest rates, material cost, 3) industry risks due to increased competition, price war, etc. In this scenario, Indian Original Equipment Manufacturers (OEMs) need to constantly recalibrate their strategies to the changing market dynamics and associated risks. A research on megatrends affecting the Indian CV industry has identified more focus on Total Cost of Ownership (TCO) as one of the megatrend.

This paper starts with an analysis of design configurations of the drivelines with different power-dividing units (PDUs) of main dump truck manufacturing companies. As it follows from the analysis, improvements of articulated truck energy efficiency and reduction of fuel consumption by optimizing the power distribution to the drive wheels are still open issues. The problem is that a variety of operating and terrain conditions of dump trucks requires different wheel power distributions that cannot be provided by one set of PDUs employed in a truck. The central PDU in the transfer case was identified as the most important PDU among the five PDUs, which plays a crucial role in the power distribution between the front axle and the rear tandem of a 6×6 articulated dump truck. The paper formulates a constraint optimization problem to minimize the tire slippage power losses by optimizing the power distribution between the drive wheels.

Current trends in application technology indicate an increasing realization on the part of manufacturers and users of agricultural chemicals of the important role that application techniques and/or equipment play in the overall success of pesticide application. The trends that are most significantly influencing the way chemicals are currently applied include: increased emphasis on improving the accuracy of application increased use of low volume application (3-8 GPA) renewed interest in use of granular application increased use of conservation tillage increased emphasis on reduction in environmental contamination, both within and outside the target area increased use of highly active cam-pounds

Close-range photogrammetry (CRP) is traditionally based on a network captured with the camera lens at a fixed focal length. A zoom lens is not desirable without solving the intrinsic camera parameters for varying focal length and lens distortion. When using a zoom lens camera, multiple focal lengths can be used if the camera is calibrated for each varying focal length, but most consumer grade lenses are not designed to accurately return to (or stay at) mid-range focal lengths. Similarly, using close-range photogrammetric software systems to accurately recover three-dimensional (XYZ) data from Point and Shoot (PAS) digital cameras has been problematic when the images were not intended for CRP. PAS cameras are automatically refocused and easily zoomed so the focal length and lens distortion are typically unknown for CRP mensuration purposes. In such circumstances, traditional CRP analysis can be both laborious and difficult without the correct camera parameters.

The use of virtual prototyping early in the design stage of a product has gained popularity due to reduced cost and time to market. The state of the art in vehicle simulation has reached a level where full vehicles are analyzed through simulation but major difficulties continue to be present in interfacing the vehicle model with accurate powertrain models and in developing adequate formulations for the contact between tire and terrain (specifically, scenarios such as tire sliding on ice and rolling on sand or other very deformable surfaces). The proposed work focuses on developing a ground vehicle simulation capability by combining several third party packages for vehicle simulation, tire simulation, and powertrain simulation. The long-term goal of this project consists in promoting the Digital Car idea through the development of a reliable and robust simulation capability that will enhance the understanding and control of off-road vehicle performance.

Frequency domain testing has had limited use in the past for durability evaluations of automotive components. Recent advances and new perspectives now make it a viable option. Using frequency domain testing for components, test times can be greatly reduced, resulting in considerable savings of time, money, and resources. Quality can be built into the component, thus making real-time subsystem and full vehicle testing and development more meaningful. Time domain testing historically started with block cycle histogram tests. Improved capabilities of computers, controllers, math procedures, and algorithms have led to real time simulation in the laboratory. Real time simulation is a time domain technique for duplicating real world environments using computer controlled multi-axial load inputs. It contains all phase information as in the recorded proving ground data. However, normal equipment limitations prevent the operation at higher frequencies.

Regulatory requirements in the European Union (EU) for off-road machines and road vehicles are different. Vehicles which transport passengers and goods, along with attached trailers, as well as road motorcycles must meet EEC type-approval requirements. All other types of self-propelled machines must meet the requirements of the Machinery Directive (Council Directive 98/37/EC), and the Electromagnetic Compatibility (EMC) Directive (Council Directive 89/336/EEC) and possibly other directives. This includes such categories as agriculture and forestry machines, construction machines, industrial trucks and similar products. The various directives outline the different processes for demonstrating compliance with the EU requirements. The intent of this paper is to summarize a few of the requirements that are of interest to off-highway equipment manufacturers and to identify some sources of information about the regulatory requirements.

“Today, wearing parts are regularly subjected to abnormal loading conditions. They must be able to accept these conditions without failure. In continuous operations, unscheduled downtime greatly increases maintenance costs, not to mention the cost of lost production. White iron castings offer premium abrasion resistance for many of these applications, but are often not used due to the possibility of brittle failure and the difficulty of mechanical attachment. This paper discusses the properties and applications of a composite of martensitic white iron and mild steel. This laminate will accept medium to high impact without loss of service failure, and can be installed by mechanical means or with welded attachment.”

A nonlinear yaw-roll model for log hauling trucks is developed in this paper. Several nonlinear effects, such as nonlinear tire cornering forces, nonlinear tire aligning moments, and the coupling between the yaw and roll motions, are considered in this model. Using this model, a computer simulation of the directional and roll responses of a logging truck with tractor and pole-trailer configurations is carried out through various maneuvers. Simulated results for the lateral accelerations are compared with those obtained from field tests. Good agreement has been achieved.

This paper describes the development of a high capacity, continuously variable traction drive. The principles of the drive and alternate drive arrangements to suit specific requirements are reviewed. Efficiency, shock load and endurance test results are presented. The design of a prototype unit which has been installed in a farm tractor is discussed. Applications to other self-propelled farm machinery are suggested.

Water-cooled charge air cooling is being considered as part of various technology solutions in response to 2007 US, 2010 US, EU4 and EU5 emissions standards. As manufacturers determine appropriate engine and vehicle solutions to meet the upcoming emissions standards, charge air cooling requirements are increasing due to higher turbocharger outlet temperatures and pressures, higher EGR rates, and requests for intake manifold temperature control to manage combustion and exhaust temperatures. Valeo and EMP have collaborated on the development and testing of a water cooled charge air cooler (WCCAC), controlled by a 12 volt brushless motor coolant pump. The system design addresses material temperature limitations of air-air aluminum CAC's and has the potential to simplify the packaging of the air induction system.

Abstract The electric-field coupled power transfer (ECPT) system with a coupling capacitor double-resonance circuit is proposed for electric vehicle (EV) charging. The article analyzes the plate capacitors between the EV and ground copperplate and introduces the coupling capacitor double-resonance circuit. The two-port network impedance matching of two topologies coupling capacitor double resonance is simulated, and then double side L impedance matching network and coupling capacitor double resonance with Series-Series (S-S) topology are proposed to solve the transmission efficiency decrease led by plate capacitances’ fluctuation. A prototype of the ECPT system is designed and built to prove the validity of the proposed methods. It is shown that the ECPT system realized higher than 60 W of electrical power, which is dynamic wireless transferred through the tire steel belt and the ground copperplate with at least 88% efficiency when the tires are rolling.

A software tool has been developed to aid designers and process engineers in the development and improvement of heat treat processes. This tool, DANTE™, combines metallurgical phase transformation models with mass diffusion, thermal and mechanical models to simulate the heating, carburization, quenching and tempering of steel parts. The technology behind the DANTE software and some applications are presented in this paper.

On January 10th, 1972, an S. A. E. Paper “Lighting System Performance and the Computer as a Maintenance Tool” (720087) was presented by Charles J. Owen. This was a paper presented on the causes, effects, corrections and a study in good and bad electrical wiring, presented pictorially as well as editorially. We recommend that paper to you for reading. On November 4th, 1974, S. A. E. Paper “A Case for Standardization” (741143) was presented by Charles J. Owen. The purpose of this paper was intent on “improving the breed”. The recommendations and specifications were very specific. In view of the two previous papers, this paper is presented specifically for the designer with back-up data involving recommendations that the industry have generally accepted as applied to the electrical wiring systems The practical data included, is a first in relating indexes of performance and indexes to cost comparisons. The usefulness of this paper in aiding a Designer is the target of the authors.

Diesel powered vehicles are characterized by two distinctives, of particulate, sensed by sight, and odor, sensed by smell. Dramatically reducing these distinctives would result in a “clean diesel”. A joint program of Yellow Freight System, Inc. (YFS) and the author's employer (DCI) has addressed one distinctive (particulate) and has resulted in an exhaust filtering system for the diesel forklift trucks YFS use to move freight at their terminals. This paper covers design, installation, and testing of the system to filter the particulate emissions emanating from these forklifts. The filters, designed to operate for one programmed maintenance (PM) cycle, are then cleaned in off-board equipment and returned to service for another cycle. All filter materials utilized are compatible with the 200°C normal maximum operating temperature, although short excursions to 260°C have not been detrimental.