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This specification covers quality assurance sampling and testing procedures used to determine conformance to applicable material specifications of corrosion- and heat-resistant steel and alloy forgings.

In this paper, we present a design and control methodology of an innovated structure of switching synchronous motor. This control strategy is based on the pulse width modulation technique imposing currents sum of a continuous value and a value having a shape varying in phase opposition with respect to the variation of the inductances. This control technology can greatly reduce vibration of the entire system due to the strong fluctuation of the torque developed by the engine, generally characterizing switching synchronous motors. A systemic design and modelling program is developed. This program is validated following the implementation and the simulation of the control model in the simulation environment Matlab-Simulink. Simulation results are with good scientific level and encourage subsequently the industrialization of the global system.

An advanced low heat rejection engine concept has successfully completed a 100 hour endurance test. The combustion chamber components were insulated with thermal barrier coatings. The engine components included a titanium piston, titanium headface plate, titanium cylinder liner insert, M2 steel valve guides and monolithic zirconia valve seat inserts. The tribological system was composed of a ceramic chrome oxide coated cylinder liner, chrome carbide coated piston rings and an advanced polyolester class lubricant. The top piston compression ring Included a novel design feature to provide self-cleaning of ring groove lubricant deposits to prevent ring face scuffing. The prototype test engine demonstrated 52 percent reduction in radiator heat rejection with reduced intake air aftercooling and strategic forced oil cooling.

Abstract The ASTM D130 was first issued in 1922 as a tentative standard for the detection of corrosive sulfur in gasoline. A clean copper strip was immersed in a sample of gasoline for three hours at 50°C with any corrosion or discoloration taken to indicate the presence of corrosive sulfur. Since that time, the method has undergone many revisions and has been applied to many petroleum products. Today, the ASTM D130 standard is the leading method used to determine the corrosiveness of various fuels, lubricants, and other hydrocarbon-based solutions to copper. The end-of-test strips are ranked using the ASTM Copper Strip Corrosion Standard Adjunct, a colored reproduction of copper strips characteristic of various degrees of sulfur-induced tarnish and corrosion, first introduced in 1954. This pragmatic approach to assessing potential corrosion concerns with copper hardware has served various industries well for a century.

Two Cummins B5.9L engines were fueled with 100% biodiesel in excess of 48 months by the Agricultural Engineering Department at the University of Missouri-Columbia. The engines used to power Dodge pickups. The engine lubricating oil was sampled at 1000 mile intervals for analysis. Statistical analysis of the engine lubricating oil indicated that the wear metal levels in the lubricating oil were normal. A reduction in power was noted when the engines were tested using a chassis dynamometer. The 1991 pickup has been driven 110,451 km and the 1992 pickup has been driven approximately 177,022 km. The pickups averaged 6.9 km/L. Engine fuel efficiency and material compatibility issues are addressed in the paper.

This standard covers un-shielded (JUTP) and shielded (STP) balanced single twisted pair jacketed data cable intended for use in surface vehicle cables for 1 Gb/s ethernet applications. The tests in this standard are intended to qualify cables for normal operation in an automotive environment while maintaining the necessary electrical properties for reliable data transmission.

This standard covers un-shielded (JUTP) and shielded (STP) balanced single twisted pair jacketed data cable intended for use in surface vehicle cables for 1000BASE-T1 ethernet PHY (1 Gb/s) applications. The tests in this standard are intended to qualify cables for normal operation in an automotive environment while maintaining the necessary electrical properties for reliable data transmission.

This SAE Standard covers un-shielded balanced single twisted pair data cable intended for use in surface vehicle cables for ≤100 Mb/s Ethernet applications. The tests in this document are intended to qualify cables for normal operation in an automotive environment while maintaining the necessary electrical properties for reliable data transmission.

This SAE Aerospace Information Report (AIR) describes procedures for use in the field to determine if 115/200 Volt, 400 Hz aircraft external electrical power connectors are excessively worn, which may result in the inability of the external power plug to be retained, intermittent electrical performance and arcing.

This SAE Aerospace Information Report (AIR) describes procedures for use in the field to determine if 115/200 Volt, 400 Hz aircraft external electrical power connectors are excessively worn, which may result in the inability of the external power plug to be retained, intermittent electrical performance and arcing.

This paper summarizes the techniques and guidelines which were used to reduce the driver perceived noise level of a 145-210 HP series of agricultural tractors. Graphs of case study test results and comments on subjective noise quality are provided to guide the acoustic novice through the complexities of the vehicle sound environment in a methodical problem solving format.

Transfer path analysis is a powerful tool to support the vehicle NVH development. On the one hand it is a fast method to gain an overview of the complex interplay in the vehicle noise generation process. On the other hand it can be used to identify critical noise paths and vehicle components responsible for specific noise phenomena. FEV has developed several tools, which are adapted to the considered noise phenomena: Powertrain induced interior noise and vibration is analyzed by VINS (Vehicle Interior Noise Simulation), which allows the deduction of improvement measures fast enough for application in the accelerated vehicle development process. Further on vehicle/powertrain combinations not realized in hardware can be evaluated by virtual installation of the powertrain in the vehicle, which is especially interesting in the context of engine downsizing from four to three or six to four cylinders.

The experience accumulated with a prototype 1000 HP diesel electric tractor since 1969 is described. The new 1500 HP V220 diesel electric tractors are described along with some of the initial operation of these two units. Experience with the initial 1000 HP unit and the two 1500 HP tractors confirm the necessity of additional testing and experimentation to refine the design to get greater productivity with reduced operator fatigue. The unpredictability of the load and operating surface are major problems that present a real challenge to the engineer.

In a running engine, various impacts are excitation sources for structural vibrations and engine noises. Engine noises are classified, depending on their excitation sources, into the combustion noise, the combustion induced mechanical noise and the mechanical noise. It is difficult to measure such noises separately because some impacts occur closely in time and space. In this paper, a transient noise generation model of an engine was proposed considering vibration and its damping of engine structure. The present model was verified through the single explosion excitation experiment for a stationary engine. Using the noise generation model, the combustion noise was separated from the total noise radiating from a running four-stroke gasoline engine for motorcycles. It was found that the combustion noise had larger power at lower frequencies than higher frequencies. However, its contribution to the total engine noise was relatively small.

This paper presents a summary of body structural analysis applied to the 1989 Suzuki Sidekick/Geo Tracker at various stages of development and design. The structure analysis techniques were applied previously to rigidity, vibration, strength, crashworthiness and optimization. The studies confirm that the CAE technique for body structure analysis is more beneficial if it is utilized in the earlier structure development stages particularly for vibration and crashworthiness. Through the extensive use of the structural analysis technique in conjunction with the experiment, the design concept of the Sidekick/Tracker body has been optimized to a most extent.

In certain types of city bus service some automatic transmission fluids can fail in less than 10,000 miles. In order to provide satisfactory transmission performance for longer mileage, improved fluids are required. An investigation was undertaken to obtain improved fluids. Fifteen different fluid formulations were evaluated in 30 city buses operated in normal service for more than 2,000,000 miles. It was determined that fluids fail because of frictional deterioration and oxidation. Based on these evaluations, only two fluids were found to be satisfactory for more than 40,000 miles; one additional fluid was satisfactory for more than 30,000 miles. The remaining 12 fluids failed in less than 20,000 miles.

The demands for comfort and a cleaner environment have been increasing for the past years for motorcycle as well as car manufacturers. With the need to decrease the time-to-market, there is a clear drive to apply CAE-based methods in order to evaluate new designs and to propose design changes that solve any identified problems. More specifically, the demands on the comfort of the rider are not only related to ride & handling and vibration levels(1), but also to the noise levels generated by the motorcycle. This paper presents the virtual modeling of one-cylinder engine of a motorcycle that identifies the mechanism behind the generation of an annoying noise. Furthermore, different possible design changes were evaluated in order to solve the problem. A combined experimental and numerical approach was followed to achieve this. Experiments were used to identify important parameters that determine the engine behavior and thus are critical for the modeling of such an engine.

The potential contributions of acoustical technology to manufacturing companies pervade nearly all of its functions from marketing and product planning to design engineering and quality control. Despite this, however, companies generally feel uneasy when they embark on programs to use acoustics in their operations because the technology seems complicated and somehow harder to “get a handle on” than it is in other cases. But the issues of product sound, and the benefits of acoustics on a diagnostic tool are too important to ignore, so in this paper we discuss these issues in a “20 questions” format to help planners, engineers and managers as they proceed to implement acoustical technology in their organizations.

To effectively utilize larger trucks (85 ton and up), open-pit mines and quarries need a larger front-end loader with high reliability and performance. This paper describes the design approach and tests carried out to design 21 cubic yard 580 PAY® loader to meet these requirements. Long fatigue life of structures was obtained by use of full penetration welds. New concept for power control was designed to effectively distribute power between hydraulics and drive train. Spring applied - pressure released brakes were designed into the axle. Tests were carried out in our laboratory and proving grounds to determine performance and reliability.

This study focuses on variable amplitude loadings applied to automotive chassis parts experiencing carmaker’s specific proving grounds. They are measured with respect to time at the wheel centres and composed of the six forces and torques at each wheel, within the standard vehicle reference frame. In the scope of high cycle fatigue, the loadings considered are supposedly acting under the structure yield stress. Among the loadings encountered during the vehicle lifetime, two classes stand out: Driven Road: loads measured during the vehicle manoeuvre; Random Road: loads mainly coming from the road asperity. To separate both effects, a frequency decomposition method is proposed before applying any lifetime assessment methods. The usual Rainflow counting method is applied to the Driven Road signal. These loadings, depending on the vehicle dynamics, are time-correlated. Thus, the load spectra is set only thanks to the vehicle accelerations time-measurement.