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SAE Truck & Off-Highway Engineering: December 2023

2023-12-14
Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.
Magazine

Aerospace & Defense Technology: December 2023

2023-12-07
How Distributed Metal Additive Manufacturing Can Add a Surge to Military Supplier Strategies Ensure Aerospace Composite Quality with Force Measurement, Material Testing How Business Networks Can Help Stabilize the A&D Supply Chain A blueprint for modernizing the supply chain for greater connectedness and collaboration. Unlocking the Potential of 3D-Printed Polymers in Aerospace and Defense How to Select the Right Silicone for Space Applications Key Measurements to Maintain Performance of Critical Electronic Systems on Military Aircraft and Warships Physicists Develop a New Type of Antenna Towards Sustainable Recycling of Epoxy-Based Polymers: Approaches and Challenges of Epoxy Biodegradation Composites are especially important for the development and implementation of sustainable technologies such as wind power, energy-efficient aircrafts, and electric cars.
Magazine

Automotive Engineering: September 2023

2023-09-07
Light, fantastic! Plastics, steel and aluminum technologies that reduce weight and emissions recognized with 2023 Altair Enlighten Awards. Honda taps recycling firms for future EV batteries Recycling and reusing battery materials is a top priority for Honda as the vehicle maker targets 100% of its global automotive sales being electrified vehicles by 2040. Sensing to solve EV thermal challenges The complexities of electric-vehicle HVAC require new sensing solutions. An expert at TDK explains. Editorial Of moose and artificial intelligence Supplier Eye Moons aligning Magna's drop-in, off-road electric powertrain Tenneco opens engineering, simulation center in Poland Automaker coalition plans high-power charging network Fully charged in six minutes?
Magazine

Automotive Engineering: June 2023

2023-06-01
Engineering at the new NVH frontier Electrification brings new benchmarks, tools and challenges to the ongoing battle with noise, vibration and harshness. Hydrogen storage in a box! Cylindrical tanks no longer are the only solution for storing high-pressure hydrogen gas. The future is looking decidedly square - and better for vehicle range and packaging. A connected approach to auxiliary battery control An 'intelligent' systems strategy ensures that an electrified vehicle's auxiliary battery has enough energy to meet basic loads, whether the vehicle is running or in park. Editorial The gas-station paradigm for EV charging Supplier Eye Electrification brings supplier value closer to home New Chinese EV feature ASSB tech Battery- and chip-analysis companies join to chop production time Setting guideposts for product liability and ethics in AI Lincoln unveils redesigned 2024 Nautilus SUV 2025 Ram 1500 REV offers class-leading big battery Product Briefs Spotlight: Noise & Vibration Tech
Magazine

SAE Truck & Off-Highway Engineering: April 2023

2023-04-13
Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.
Magazine

SAE Truck & Off-Highway Engineering: October 2022

2022-10-06
eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride
Magazine

Automotive Engineering: October 2022

2022-10-01
Closing the loop on EV battery recycling Recycling battery materials is vital to the electric-vehicle future, but the way forward faces a host of hurdles. Unzipping the future of sustainable electronics In2Tec brings an innovative solution to the global e-waste problem. Keeping your silicon cool A Parker Chomerics expert shares real-world solutions for the heat-dissipation challenges in onboard electronics.
Magazine

SAE Truck & Off-Highway Engineering: June 2022

2022-06-01
Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.
Magazine

Automotive Engineering: November/December 2021

2021-12-01
High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.
Magazine

Automotive Engineering: March 2021

2021-03-01
Engineering Ford's future Product platform and operations chief Hau Thai-Tang on navigating the microchip shortage, compact-unibody trucks, EV and AV challenges, and driving engineering efficiencies amid the lockdown. NAWA aims for 5-minute EV charge A new nano-based carbon electrode is key to reducing electric-vehicle charging time. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.
Magazine

SAE Truck & Off-Highway Engineering: December 2019

2019-12-05
Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.
Magazine

Aerospace & Defense Technology: December 2019

2019-12-01
Engineered Solutions for Enclosure Sealing and Insulation Tips for Reducing Error When Using Eddy Current Measuring Techniques Reducing the High Cost of Titanium Streamlining Post-Processing in Additive Manufacturing Software-Defined Analog Filters: A Paradigm Shift in Radio Filter Performance and Capability SDR Interface for the NeXtRAD Multistatic Radar System Electrodeposition of Metal Matrix Composites and Materials Characterization for Thin-Film Solar Cells Metal matrix composites, which consist of silver-multiwalled carbon nanotube-silver, layer-by-layer stacks, can electrically bridge the cracks (>40 μm) that appear in semiconductor substrates and the composite grid lines. Sensing Applied Load and Damage Effects in Composites with Nondestructive Techniques Comparing and correlating piezoelectrically induced guided waves, acoustic emission, thermography, and X-ray imaging to determine the effects of applied load on a composite structure.
Magazine

Automotive Engineering: September 2019

2019-09-01
Engineering the 2020 Chevrolet Corvette The eighth-gen (C8) Corvette is a creative mix of novel and traditional technical solutions - unleashed at a shockingly low base price. Stuck on structural adhesives As the need for lighter materials and enhanced body performance intensifies, structural adhesives flourish as a materials-joining solution. Rethinking ADAS materials New specialized thermoplastics offer greater design freedom to improve sensor performance and packaging, at reduced cost. Inside VW's expanding Silicon Valley lab The pioneering California innovation hub enters its third decade on a new wave of innovation.
Magazine

SAE Truck & Off-Highway Engineering: February 2019

2019-02-01
Over-the-air affair Remote updating of software and firmware on commercial trucks and off-highway machines is on the rise, not only for maintenance functions but also to add new features like operator-assist technology. Developments in engine-based gensets With demand for generator sets steady and regulatory change settling, suppliers can rationalize their offerings and push improvements in areas like noise abatement and economy. Testing, testing and even more testing The commercial-vehicle market is eager to adopt more ADAS and automated-driving innovations, but before those technologies get to the road they must first pass rigorous testing practices that prove their efficacy. Smart and connected powertrains FPT Tech Day reveals multi-power Cursor X concept, other "4.0 innovations" for hydrogen fuel cell, electric and natural gas propulsion.
Magazine

Tech Briefs: August 2018

2018-08-01
Designing a High-Speed Decoy Unmanned Aerial Vehicle (UAV) Using Thermoplastics in Aerospace Applications In-Flight Real-Time Avionics Adaptation Using Turbine Flow Meters for Aerospace Test and Measurement Applications Communicating from Space: The Front End of Multiscale Modeling Laser-Based System Could Expand Space-to-Ground Communication Hydraulic Testing of Polymer Matrix Composite 102mm Tube Section Research could lead to development of a composite material that can be processed at a low temperature and still be used at 1000°F. Permeation Tests on Polypropylene Fiber Materials Study attempts to determine if polypropylene nanofiber materials can be used in air filtration systems to remove toxic vapors. Inter-Laboratory Combat Helmet Blunt Impact Test Method Comparison Ensuring consistent test methods could reduce the risk of head injuries.
Magazine

MOBILITY ENGINEERING: June 2018

2018-06-01
Roadmap for future Indian passenger drone sector Internet of Vehicles: connected vehicles & data - driven solutions Development and verification of electronic braking system ECU software for commercial vehicle Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Spark of genius Mazda's Skyactiv-X-the nexus of gasoline and diesel tech-remains on track for 2019 production. We test-drive recent prototypes to check development status. Plain bearings for aerospace applications
Magazine

Automotive Engineering: May 2018

2018-05-03
Testing for cold-climate comfort AE goes way north to the Arctic Circle for an inside look at Hyundai's winter testing of the new Nexo FCV and Kona EV and their unique and critical HVAC systems. Innovation more than skin deep A new wave of engineered plastics are delivering structural, mass-reducing, and aesthetic benefits for new vehicle applications. A secret weapon for roof-crush testing Before you crush that bus or racecar chassis, find out how engineers at CAPE are optimizing test-rig performance. Editorial: Tesla's Model 3 is two very different cars SAE Standards News A hive of activity Supplier Eye Why aren't there more unibody pickups?
Magazine

Tech Briefs: April 2018

2018-04-01
Laser Detecting Systems Enhancing Survivability and Lethality on the Battlefield Designing With Plastics for Military Equipment Engine Air-Brakes Paving the Way to Quieter Aircraft Nett Warrior Enhancing Battlefield Connectivity and Communications XPONENTIAL 2018 - An AUVSI Experience Communications in Space: A Deep Subject First Air-Worthy Metal-Printed RF Filter Ready for Takeoff Validation of Automated Prediction of Blood Product Needs Algorithm Processing Continuous Non-Invasive Vital Signs Streams (ONPOINT4) Using a combination of non-invasive sensors, advanced algorithms, and instruments built for combat medics could reduce hemorrhaging and improve survival rates. Calculation of Weapon Platform Attitude and Cant Using Available Sensor Feedback Successful development of mobile weapon systems must incorporate operation on sloped terrain.
Magazine

Autonomous Vehicle Engineering: March 2018

2018-03-08
Editorial Autonomy's data binge is more like a 5-course meal. Big Data, Big Challenges Cloud services and multiple partnerships are issues the mobility industry grapples with as data implications expand outside the vehicle. Reinventing the Automobile's Design The convergence of electric propulsion, Level 5 autonomy, and the advent of car-free urban zones, is driving new approaches to vehicle design and engineering. When Steering Isn't Steering Anymore High-level autonomy requires new thinking for even basic vehicle controls. Steer-by-wire technology eases some of the complexities automated driving presents-and offers desirable new possibilities. Autonomy and Electrification: A Perfect Match? Combining SAE Level 4/5 functionality and EV platforms brings chal-lenges-and opportunities for cost reduction and systems optimization. Who's Ahead in the Automated-Driving Race? The 2018 Navigant Research Leaderboard study brings interesting insights on the industry's progress.
Magazine

Automotive Engineering: January 2018

2018-01-01
Level Zero hero Jeep's iconic Wrangler is all-new-and unapologetically analog. Fusing sensors for the automated-driving future Complex processing architectures, faster networks and even more sophisticated software are vital for 100% accurate Level 4 and 5 systems. Who wants Afreecar? One billion people globally survive on less than $2/day but desperately need personal mobility and electric power. One of the auto industry's most creative minds offers what could be a unique and sustainable solution. Dana opens new chapter on CVTs A dedicated development center is hustling the unique VariGlide "spherical traction drive" toward 2020 production. Plastics key to mobility innovations The 2017 SPE Innovation Awards highlight the design, engineering and materials-science collaborations between vehicle OEMs and their tier suppliers.
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