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Technical Paper

A Study on the Improvement of Driver's Inconvenience to Ensure Driving Stability in Bad Weather Conditions

2023-04-11
2023-01-0651
Bad weather conditions such as torrential rain, heavy snow, and thick fog frequently occur worldwide. Vehicle accidents in such bad weather conditions account for a significant portion of all vehicle accidents, and the level of damage is relatively severe compared to other accidents that occur in clear weather. This paper analyzes the driver's driving stability in bad weather conditions, which has such a significant meaning, in various ways through experiments on the inconvenience experienced by the driver. In this study, three levels of bad weather conditions were implemented in a driving simulator environment to evaluate driver inconvenience for six activities. Through driving experiment, quantitative bio-signals and vehicle signals were analyzed in each weather condition. The SD survey was used to assess the driver's inconvenience level for activities performed while driving and analyze the ranking of inconvenience.
Technical Paper

Development of the Frontal Crash Performance of Vehicle by Simplified Crash Model

2022-03-29
2022-01-0871
This study presents a design methodology to predict the crash behavior of mid-size sedan with a simplified crash model. Without detailed conventional finite element, the simplified crash model can be adopted in the early stage of the vehicle design. Designing vehicle structure to satisfy crash performance target is highly complex problem in the early design stage, because of the nonlinear mechanical behavior, high number of degrees-of-freedom, lack of information and boundary conditions changing over the following development process. In this study, the front structure of the vehicle is divided into load-carrying members and the rigid element through the analysis of load-carrying mechanism, and its physical property (force-displacement relation) is parameterized as the property of the non-linear discrete beam element of the LS-DYNA. The effectiveness of the proposed research is shown by the example of the mid-size sedan.
Journal Article

Identifying Pedal Misapplication Behavior Using Event Data Recorders

2022-03-29
2022-01-0817
Pedal misapplication (PM) crashes, i.e., crashes caused by a driver pressing one pedal while intending to press another pedal, have historically been identified by searching unstructured crash narratives for keywords and verified via labor-intensive manual inspection. This study proposes an alternative method to identify PM crashes using event data recorders (EDRs). Since drivers in emergency braking situations are motivated to hit the brake hard, it follows that drivers in emergency braking situations that commit a PM would likewise hit the accelerator hard, likely harder than accelerator pedal application during normal driving. Thus, the time-series accelerator pedal position and the derived accelerator pedal application rate were used to isolate accelerator misapplications. Additional strategic filters were applied based on characteristics observed from previous PM analyses to reduce false positive PM identifications.
Technical Paper

Estimating the Real-World Benefits of Lane Departure Warning and Lane Keeping Assist

2022-03-29
2022-01-0816
Four crash modes are overrepresented in traffic fatalities: run-off-road crashes, non-tracking run-off-road crashes, head-on crashes, and pedestrian crashes. Two advanced driver assist systems developed to help prevent tracking run-off-road crashes and head-on crashes are lane departure warning (LDW) and lane keeping assist (LKA). LDW acts to warn the driver when they are encroaching the lane boundary, whereas LKA performs automatic steering to prevent the vehicle from departing the lane. The objective of this research was to use real-world crash data to estimate current LDW and LKA system effectiveness in reducing run-off-road crashes and cross-centerline head-on crashes. All passenger vehicles that experienced a lane departure from 2017 to 2019 in the Crash Investigation Sampling System (CISS) were analyzed.
Journal Article

Long-Term Evolution of Straight Crossing Path Crash Occurrence in the U.S. Fleet: The Potential of Intersection Active Safety Systems

2019-04-02
2019-01-1023
Intersection collisions currently account for approximately one-fifth of all crashes and one-sixth of all fatal crashes in the United States. One promising method of mitigating these crashes and fatalities is to develop and install Intersection Advanced Driver Assistance Systems (I-ADAS) on vehicles. When an intersection crash is imminent, the I-ADAS system can either warn the driver or apply automated braking. The potential safety benefit of I-ADAS has been previously examined based on real-world cases drawn from the National Motor Vehicle Crash Causation Survey (NMVCCS). However, these studies made the idealized assumption of full installation in all vehicles of a future fleet. The objective of this work was to predict the reduction in Straight Crossing Path (SCP) crashes due to I-ADAS systems in the United States over time. The proportion of new vehicles with I-ADAS was modeled using Highway Loss Data Institute (HLDI) fleet penetration predictions.
Technical Paper

Preliminary Estimates of Near Side Crash Injury Risk in Best Performing Passenger Vehicles

2018-04-03
2018-01-0548
The goal of this paper is to estimate near-side injury risk in vehicles with the best side impact performance in the U.S. New Car Assessment Program (NCAP). The longer-term goal is to predict the incidence of crashes and injury outcomes in the U.S. in a future fleet of the 2025-time frame after current active and passive safety countermeasures are fully implemented. Our assumption was that, by 2025, all new vehicles will have side impact passive safety performance equivalent to current U.S. NCAP five star ratings. The analysis was based on real-world crashes extracted from case years 2010-2015 in the National Automotive Sampling System / Crashworthiness Data System (NASS/CDS) in which front-row occupants of late-model vehicles (Model Year 2011+) were exposed to a near-side crash.
Technical Paper

Estimating Benefits of LDW Systems Applied to Cross-Centerline Crashes

2018-04-03
2018-01-0512
Objective: Opposite-direction crashes can be extremely severe because opposing vehicles often have high relative speeds. The most common opposite direction crash scenario occurs when a driver departs their lane driving over the centerline and impacts a vehicle traveling in the opposite direction. This cross-centerline crash mode accounts for only 4% of all non-junction non-interchange crashes but 25% of serious injury crashes of the same type. One potential solution to this problem is the Lane Departure Warning (LDW) system which can monitor the position of the vehicle and provide a warning to the driver if they detect the vehicle is moving out of the lane. The objective of this study was to determine the potential benefits of deploying LDW systems fleet-wide for avoidance of cross-centerline crashes. Methods: In order to estimate the potential benefits of LDW for reduction of cross-centerline crashes, a comprehensive crash simulation model was developed.
Technical Paper

Development of Crash Performance of the Front Bumper System by Adopting Target Cascading Scheme

2018-04-03
2018-01-1054
A practical application of the Target Cascading scheme for the development of the front bumper system of a passenger car is investigated in this paper. The Target cascading in the crash performance of vehicle developments requires a systematic approach, propagating from the desired vehicle-level performance target to appropriate specifications in a system- and/or component-level. To define the values of design specification in the front bumper system, three physical variables are derived by analyzing the vehicle-level performance of the frontal impact under the high-speed (56kph NCAP frontal impact) and the low-speed (15kph RCAR structural test) crash conditions. To ensure the sequential deformation in the high-speed frontal impact and to minimize the damage of the structural member in the low-speed crash, the maximum collapse load of a crash box should be smaller than the collapse load of a front side member.
Technical Paper

Methodology for Estimating the Benefits of Lane Departure Warnings using Event Data Recorders

2018-04-03
2018-01-0509
Road departures are one of the most deadly crash modes, accounting for nearly one third of all crash fatalities in the US. Lane departure warning (LDW) systems can warn the driver of the departure and lane departure prevention (LDP) systems can steer the vehicle back into the lane. One purpose of these systems is to reduce the quantity of road departure crashes. This paper presents a method to predict the maximum effectiveness of these systems. Thirty-nine (39) real world crashes from the National Automotive Sampling System (NASS) Crashworthiness Data System (CDS) database were reconstructed using pre-crash velocities downloaded for each case from the vehicle event data recorder (EDR). The pre-crash velocities were mapped onto the vehicle crash trajectory. The simulations assumed a warning was delivered when the lead tire crossed the lane line. Each case was simulated twice with driver reaction times of 0.38 s and 1.36 s after which time the driver began steering back toward the road.
Technical Paper

Evaluation of Biofidelity of the Human Body Model Morphed to Female with Abdominal Obesity in Frontal Crashes

2017-03-28
2017-01-1429
This paper aims to evaluate the biofidelity of a human body FE model with abdominal obesity in terms of submarining behavior prediction, during a frontal crash event. In our previous study, a subject-specific FE model scaled from the 50th percentile Global Human Body Model Consortium (GHBMC) human model to the average physique of three female post mortem human subjects (PMHSs) with abdominal obesity was developed and tested its biofidelity under lap belt loading conditions ([1]). In this study frontal crash sled simulations of the scaled human model have been performed, and the biofidelity of the model has been evaluated. Crash conditions were given from the previous study ([2]), and included five low-speed and three high-speed sled tests with and without anti-submarining device.
Technical Paper

A Development of the New Mechanism for Preventing Door Opening in Side Impact Test

2017-03-28
2017-01-1459
During a new vehicle development process, there are several requirements for side impact test that should be confirmed. One of the requirements is the prevention of door opening during side impact test. Even though there are many causes for door opening problem, this study deals with inertia effect by impact energy. Until now, there have been two classical methods to prevent car door from opening in side impact. One is the increment of the inertia resistance by increasing the mass of the balance weight and the spring force. The other is the application of the blocking lever. Unfortunately, in spite of our efforts, the door opening problem occurs occasionally. Therefore, to improve the problem fundamentally, this paper proposes a new blocking lever mechanism that work similar to ball-point pen structure. The proposed mechanism fixes the blocking lever when the opening directional inertia force is applied to the door outside handle during side crash.
Technical Paper

A Research on the Prediction of Door Opening by the Inertia Effect during a Side Impact Crash

2016-04-05
2016-01-1532
The purpose of this study is to develop a dynamic model that can accurately predict the motion of the door handle and counterweight during side impact crash tests. The door locking system, mainly composed of the door outside handle and door latch, is theoretically modeled, and it is assumed that the door outer panel can rotate and translate in all three directions during a side impact crash. Additionally, the numerical results are compared with real crash video footage, and satisfactory qualitative agreement is found. Finally, the simplified test rig that efficiently reflects the real crash test is introduced, and its operation is analyzed.
Technical Paper

Comparison of ATD to PMHS Response in the Under-Body Blast Environment

2015-11-09
2015-22-0017
A blast buck (Accelerative Loading Fixture, or ALF) was developed for studying underbody blast events in a laboratory-like setting. It was designed to provide a high-magnitude, high-rate, vertical loading environment for cadaver and dummy testing. It consists of a platform with a reinforcing cage that supports adjustable-height rigid seats for two crew positions. The platform has a heavy frame with a deformable floor insert. Fourteen tests were conducted using fourteen PMHS (post mortem human surrogates) and the Hybrid III ATD (Anthropomorphic Test Device). Tests were conducted at two charge levels: enhanced and mild. The surrogates were tested with and without PPE (Personal Protective Equipment), and in two different postures: nominal (knee angle of 90°) and obtuse (knee angle of 120°). The ALF reproduces damage in the PMHS commensurate with injuries experienced in theater, with the most common damage being to the pelvis and ankle.
Technical Paper

Analysis of Event Data Recorder Survivability in Crashes with Fire, Immersion, and High Delta-V

2015-04-14
2015-01-1444
Event data recorders (EDRs) must survive regulatory frontal and side compliance crash tests if installed within a car or light truck built on or after September 1, 2012. Although previous research has shown that EDR data are surviving these tests, little is known about whether EDRs are capable of surviving collisions of higher delta-v, or crashes involving vehicle fire or immersion. The goal of this study was to determine the survivability of light vehicle EDRs in real world fire, immersion, and high change in velocity (delta-v) cases. The specific objective was to identify the frequency of these extreme events and to determine the EDR data download outcome when subject to damage caused by these events. This study was performed using three crash databases: the Fatality Analysis Reporting System (FARS), the National Automotive Sampling System / Crashworthiness Data System (NASS/CDS), and the National Motor Vehicle Crash Causation Survey (NMVCCS).
Technical Paper

Survivability of Event Data Recorder Data in Exposure to High Temperature, Submersion, and Static Crush

2015-04-14
2015-01-1449
Event data recorder (EDR) data are currently only required to survive the crash tests specified by Federal Motor Vehicle Safety Standard (FMVSS) 208 and FMVSS 214. Although these crash tests are severe, motor vehicles are also exposed to more severe crashes, fire, and submersion. Little is known about whether current EDR data are capable of surviving these events. The objective of this study was to determine the limits of survivability for EDR data for realistic car crash conditions involving heat, submersion, and static crush. Thirty-one (31) EDRs were assessed in this study: 4 in the pilot tests and 27 in the production tests. The production tests were conducted on model year (MY) 2011-2012 EDRs enclosed in plastic, metal, or a combination of both materials. Each enclosure type was exposed to 9 tests. The high temperature tests were divided into 3 oven testing conditions: 100°C, 150°C, and 200°C.
Technical Paper

Development of Two-Shot Injection-Compression Soft Instrument Panel

2015-03-10
2015-01-0065
In order to reduce the cost and weight of the soft-foamed instrument-panel (IP), we developed the new IP which is made by the 2 kinds of injection methods. One is the compression-injection with back-foamed foil inserted, and the other is two-shot injection with the passenger-side airbag (PAB) door. We named it ‘IMX-IP’ which means that all components (‘X’) of the IP with different resins are made In a Mold. The development procedure of this technology was introduced (1) Design of the new injection mold through TRIZ application, (2) Optimization of the injection conditions and back foamed-foil for minimizing the foam loss and thickness deviation, (3) Development of CAE method for two-shot injection compression, (4) Reliability performance test and application to the mass production. The reduction of the processes through the two-shot molding with back foamed-foil inserted made it possible to enhance soft feeling on IP and reduce the cost and weight simultaneously.
Technical Paper

A Development of Active Vent Airbag for the Passenger New NCAP

2015-03-10
2015-01-0024
For the robust passenger NCAP(New Car Assessment Program) 5star and the stable neck injury performance, a new concept of passenger airbag has been required. Especially, the deployment stability and the vent hole control technology of the passenger airbag can be improved. According to these requirements, the deployment stability technique has been studied and the ‘Active Vent’ technology has been developed. As a result, these technologies have led to achieve the robust NCAP rating and are applied to the production vehicles.
Journal Article

Fleetwide Safety Benefits of Production Forward Collision and Lane Departure Warning Systems

2014-04-01
2014-01-0166
Forward Collision Warning (FCW) and Lane Departure Warning (LDW) systems are two active safety systems that have recently been added to the U.S. New Car Assessment Program (NCAP) evaluation. Vehicles that pass confirmation tests may advertise the presence of FCW and LDW alongside the vehicle's star safety rating derived from crash tests. This paper predicts the number of crashes and injured drivers that could be prevented if all vehicles in the U.S. fleet were equipped with production FCW and/or LDW systems. Models of each system were developed using the test track data collected for 16 FCW and 10 LDW systems by the NCAP confirmation tests. These models were used in existing fleetwide benefits models developed for FCW and LDW. The 16 FCW systems evaluated could have potentially prevented between 9% and 53% of all rear-end collisions and prevented between 19% and 60% of injured (MAIS2+) drivers. Earlier warning times prevented more warnings and injuries.
Journal Article

Validation of Event Data Recorders in Side-Impact Crash Tests

2014-04-01
2014-01-0503
This study evaluated the accuracy of 75 Event Data Recorders (EDRs) extracted from model year 2010-2012 Chrysler, Ford, General Motors, Honda, Mazda, and Toyota vehicles subjected to side-impact moving deformable barrier crash tests. The test report and vehicle-mounted accelerometers provided reference values to assess the EDR reported change in lateral velocity (delta-v), seatbelt buckle status, and airbag deployment status. Our results show that EDRs underreported the reference lateral delta-v in the vast majority of cases, mimicking the errors and conclusions found in some longitudinal EDR accuracy studies. For maximum lateral delta-v, the average arithmetic error was −3.59 kph (−13.8%) and the average absolute error was 4.05 kph (15.9%). All EDR reports that recorded a seatbelt buckle status data element correctly recorded the buckle status at both the driver and right front passenger locations.
Journal Article

Characterization of Lane Departure Crashes Using Event Data Recorders Extracted from Real-World Collisions

2013-04-08
2013-01-0730
Lane Departure Warning (LDW) is a production active safety system that can warn drivers of an unintended departure. Critical in the design of LDW and other departure countermeasures is understanding pre-crash driver behavior in crashes. The objective of this study was to gain insight into pre-crash driver behavior in departure crashes using Event Data Recorders (EDRs). EDRs are units equipped on many passenger vehicles that are able to store vehicle data, including pre-crash data in many cases. This study used 256 EDRs that were downloaded from GM vehicles involved in real-world lane departure collisions. The crashes were investigated as part of the NHTSA's NASS/CDS database years 2000 to 2011. Nearly half of drivers (47%) made little or no change to their vehicle speed prior to the collision and slightly fewer decreased their speed (43%). Drivers who did not change speed were older (median age 41) compared to those who decreased speed (median age 27).
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