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To achieve carbon-neutrality, internal combustion engines need to further improve their thermal efficiency to reduce CO2 emissions. To accomplish this, it is necessary to quantify and enhance five factors that control indicated thermal efficiency: compression ratio, specific heat ratio, combustion duration, combustion timing, and heat transfer to wall. In this work, quantitative targets for each factor were defined, which were derived from a simulation that considered the influence of heterogeneity of diesel combustion on thermal efficiency. The simulation utilized a two-zone combustion model. In particular, the targets for the combustion duration, combustion timing and heat transfer to wall were increased significantly compared to those for a conventional engine, in anticipation of an expansion of the load range of premixed charge compression ignition (PCI) combustion to higher loads.

Automobiles will have to be applied strict regulations such as Euro7 against PM, HC, CO. The generation of these components are related to fuel deposition to the wall surface of the combustion chamber. Therefore, the fuel injection model of engine combustion CFD requires accurate prediction about the deposition and vaporization of fuel on the combustion chamber. In this study, multiphase flow numerical analysis that simulates fuel behavior on the wall surface was conducted first. Then, two model formulae about the contact area and the heat flux of a liquid film was constructed based on the result of multiphase flow numerical analysis method. Finally, the new film heat transfer model was constructed from these model formulae. In addition, it was confirmed that new heat transfer model can predict the liquid film temperature obtained by multiphase flow numerical analysis method accurately.

As a technology to reduce the heat loss of engines, heat insulation coating to the surface of combustion chamber has been received a lot of attention. In order to maximize the thermal efficiency improvements by the technology, it is important to clarify the location where heat insulation coating can reduce heat loss more effectively, considering the impact on abnormal combustion etc. In this study, transient behavior of wall heat flux distribution on the piston was analyzed using 3D Computational Fluid Dynamics (CFD) for three combustion modes (spark ignition combustion (SI), homogenous charge compression Ignition (HCCI) and spark controlled compression ignition (SPCCI)).

To get a better understanding of the characteristics of the high pressure gasoline sprays impinging on a wall, a fundamental study was conducted in a high-temperature high-pressure constant volume vessel under the simulated engine conditions of in-cylinder pressures, temperatures, and wall temperatures. The injection pressure was varied from 20 to 120 MPa. The spray tip penetration, vapor mass distribution, and vaporization rate were quantitatively measured with the laser absorption-scattering (LAS) technique. The velocity fields of the wall-impinging sprays under vaporizing conditions were measured with the particle image velocimetry (PIV) technique using silicone oil droplets as tracers. The effects of injection pressure and spray/wall interactions on spray characteristics were investigated. The results showed that the increased injection pressure improved penetration, vaporization, and turbulence of the sprays.

It was important for predicting wall heat flux to apply wall heat transfer model by taking into account of the behavior of turbulent kinetic energy and density change in wall boundary layer. Although energy equation base wall heat transfer model satisfied above requirements, local physical amounts such as turbulent kinetic energy in near wall region should be applied. In this study, in order to predict wall heat transfer by zero dimensional analysis, how to express wall heat transfer by using mean physical amounts in engine combustion chamber was considered by experimental and numerical approaches.

The method described in this paper has been proposed to analyze the heat balance of diesel combustion from engine measurement data considering the heterogeneity of this type of combustion with use of a two-zone model composed of unburned and burned zones. This method is intended for practical application to an engine bench test during an engine development process and is characterized by the following features: A representative excess air ratio of the burned zone is set and assumed to be constant throughout the combustion period, and the ratio is estimated from NOx emission amount. The authors performed heat balance analyses on engine measurement data using the proposed method and made a comparison with the results of analyses that assumed a combustion chamber to be one homogenous zone.

In the development of fuel tank systems, it is important to maintain fuel system integrity even if a car accident occurs. When a fuel tank undergoes a sudden change in velocity, the fuel starts to move and deforms the tank walls and baffle plates, and then the deformation changes the flow pattern of fuel. Because interaction of fuel with tank components is the main cause of fuel spillage upon crash, it is important to predict complex fluid-structure interaction responses at an early stage of crash safety development with a multiphysics simulation. Development of the multiphysics simulation technique was conducted stepwise by examining “fluid motion” and “tank deformation.” First, a sled test of a rigid-wall tank with observation window was conducted to evaluate the fluid motion inside the tank. A numerical model was developed based on an ALE (Arbitrary Lagrangian Eulerian) algorithm for the fluid and a Lagrangian algorithm for the structure.

On-road turbulences caused by sources such as atmospheric wind and other vehicles influence the flow field and increases the drag in a vehicle. In this study, we focused on a scenario involving a passing vehicle and investigated its effect on the physical mechanism of the drag increase in order to establish a technique for reducing this drag. Firstly, we conducted on-road measurements of two sedan-type vehicles passed by a truck. Their aerodynamic drag estimated from the base pressure measurements showed different increment when passed by the truck. This result raised the possibility of reducing the drag increase by a modification of the local geometry. Then, we conducted wind tunnel measurements of a simplified one-fifth scale vehicle model in quasi-steady state, in order to understand the flow mechanism of the drag increase systematically.

A road vehicle’s cornering motion is known to be a compound motion composed mainly of forward, sideslip and yaw motions. But little is known about the aerodynamics of cornering because little study has been conducted in this field. By clarifying and understanding a vehicle’s aerodynamic characteristics during cornering, a vehicle’s maneuvering stability during high-speed driving can be aerodynamically improved. Therefore, in this study, the aerodynamic characteristics of a vehicle’s cornering motion, i.e. the compound motion of forward, sideslip and yaw motions, were investigated. We also considered proposing an aerodynamics evaluation method for vehicles in dynamic maneuvering. Firstly, we decomposed cornering motion into yaw and sideslip motions. Then, we assumed that the aerodynamic side force and yaw moment of a cornering motion could be expressed by superposing linear expressions of yaw motion parameters and those of sideslip motion parameters, respectively.

Coating the heat insulation materials on the combustion chamber walls is one of the solutions to reduce the cooling loss of internal combustion engines. In order to examine the coatings, the evaluation of the heat transfer coefficient and the analysis of the heat transfer phenomena on the heat insulated walls are important. Firstly, the highly-responsive wall temperature sensor is developed, and the instantaneous wall heat flux is measured to evaluate the heat transfer coefficient on the heat insulated walls. The results show that the Nusselt number on the heat insulated walls is less influenced by the Reynolds number variation than that on the metal walls. Secondly, the high speed µ-PIV is employed to analyze the various turbulent flow characteristics. The results show that the turbulent dissipation on the heat insulated walls is smaller than that on the metal walls.

Experimental and computational studies were carried out to characterize the spray development and evaporation processes of multi-hole injector for direct injection spark ignition (DISI) engines. The main injector parameter to be investigated in this study is a diverging angle between neighboring two holes. In the experimental study, the influence of the diverging angle on evaporation process of fuel spray from two-hole injector was investigated using Laser Absorption Scattering (LAS) measurement. Smaller diverging angle causes larger spray tip penetration because the momentum of the spray from one hole emphasizes another, when two spray merge to one. Moreover, spray tip penetration decreases at certain diverging angle due to the negative pressure region between two sprays. Mechanisms behind the above spray behaviors were discussed using the detailed information on the spray and ambient gas flow fields obtained by the three dimensional computational fluid dynamics (CFD).

An experimental and numerical study was conducted on the spray and mixture properties of a hole-type injector for direct injection (D. I.) gasoline engines. The Laser Absorption Scattering (LAS) technique was adopted to simultaneously measure the spatial concentration distributions and the mass of the liquid and vapor phases in the fuel spray injected into a high-pressure and high-temperature constant volume vessel. The experimental results were compared to the numerical calculation results using three-dimensional CFD and the multi-objective optimization. In the numerical simulation, the design variable of the spray model was optimized by choosing spray tip penetration, and mass of liquid and vapor phases as objective functions.

In this report, we proposed an objective evaluation method of the seat lateral support according to the mechanisms to create the performance differences that we reported previously [1]. First, we showed an effect of scrutinizing Seat Pressure Distribution's change during vehicle turn to gain a quantitative index for explaining subjective evaluation results. Second, we showed the examples of the differences of the results according to the subjects and selected the best-correlated subject among them with a market survey result. Then, we contrived a loading condition to SAE manikin to reproduce the subject's Seat Pressure Distribution. Final, by a specific calculation of the Seat Pressure Distribution, the method to indicate the performance rating that had strong correlation with market survey was clarified.

Seat lumbar support is thought to be essential for seating comfort as it plays important role in the driver's fatigue during long term driving. We tried to evaluate the lumbar support performance objectively with Seat Pressure Distribution. First, the tolerance in the measurement was eliminated by application of ASPECT manikin that reproduced a human seating torso posture [1, 2]. Second, an analysis method to visualize the seat support balance on the human back was developed. Third, a hypothesis for the optimal support balance to minimize the fatigue was proposed according to the fatigue growing mechanisms. Examining the deviation of each seat result from the optimal support, the performances were quantitatively evaluated. In addition to that, the effect of the lumbar support adjuster was taken into consideration to predict the market evaluation more precisely.

In the previous study of the authors, it was found that some benefits for the mixture preparation of DI gasoline engines can be offered by splitting the fuel injection, such as the phenomenon of high density liquid phase fuel piling up at the leading edge of the spray can be circumvented. In a further analysis, the vapor quantity in the “stable operating” range (equivalence ratio of vapor ϕv in a range of 0.7≤ϕv≤1.3) was significantly increased by the split injection compared to the single injection. In this work, the mechanism of the effect of the split injection on the mixture formation process was studied by combining the laser-sheet imaging, LIF-PIV and the LAS (Laser Absorption Scattering) technique. As a result, it is found that the spray-induced ambient air motion can help the formation of the more combustible mixture of the split injection whereas it played a minus role of diluting the spray by the single injection.

Mixture formation processes play a vital role on the performance of a D.I. Gasoline engine. Quantitative measurement of liquid and vapor phase concentration distribution in a D.I. gasoline spray is very important in understanding the mixture formation processes. In this paper, an unique laser absorption scattering (LAS) technique was employed to investigate the mixture formation processes of a fuel spray injected by a D.I. gasoline injector into a high pressure and temperature constant volume vessel. P-xylene, which is quite suitable for the application of the LAS technique, was selected as the test fuel. The temporal variations of the concentration distribution of both the liquid and vapor phases in the spray were quantitatively clarified. Then the effects of injection pressure and quantity on the concentration distributions of both the liquid and vapor phases in the spray were analyzed.

In-cylinder flow and fuel behaviors in the piston cavity of a direct injection SI engine were measured by using PIV and LIF. The effect of the cavity wall on the mixing process was the focus in this study. The optical prism was installed inside piston to observe air flow and fuel behavior on a horizontal plane of the cavity combustion chamber in the piston. The fuel spray mainly impinged on the cavity bottom surface and rolled up along the cavity wall near the spark plug by it's own momentum. Then it was evaporated and diffused by swirl flow. The effect of fuel injection timing on the mixing process was also investigated. Earlier injection timing made fuel momentum small up to the time of impingement. Therefore, the fuel vapor was considerably diffused by swirl flow in the piston cavity and fuel vapor concentration near the spark plug was low.

To investigate NO formation in a combustion flame, PLIF (Planar Laser-Induced-Fluorescence) technique was applied to measure the NO fluorescence distribution in a constant-volume combustion chamber and in a sparkignition engine. The NO fluorescence distribution was taken by an image intensified CCD camera. In the constant-volume combustion chamber, the high NO fluorescence intensity was concentrically observed in the thin flame zone along the flame front. In postflame gas behind the flame zone, the NO fluorescence was widely distributed with weak intensity. In the case of the engine, the fluorescence was distributed in the broad flame zone. The fluorescence intensity had high value near the flame front, and decreased from the flame front to the postflame gas. As the equivalence ratio was changed, the fluorescence intensity reached maximum value at slightly lean condition.

The power output performance of the rotary engine can be improved when the dynamic effects of intake and exhaust systems are utilized. Previous studies have shown that one-dimensional gas exchange process simulations are effective in developing these systems. However, this type of simulation is difficult to apply to the peripheral port type rotary engine because of the simultaneous gas exchange between one port and two combustion chambers. To account for this, a boundary model connecting the pipe and plenum chambers was developed. This study shows the validity of this new model and the successful application of the simulation to the engine.

The sequential fuel injection, in which fuel is injected into swirl being generated for mixture stratification, was used to pursue the potential of a lean burn engine for its performance improvement. As a result, it has been found that the most effective method to increase thermal efficiency while reducing NOx emission level is to combine a high-compression compact combustion chamber located on exhaust valve side in cylinder head with DICS (Dual induction Control System). This method was used to build a high-compression lean burn concept vehicle, which was evaluated for compliance to various emission standards. Testing showed that the concept vehicle can improve fuel economy by 10.5% on the Japanese 10-mode cycle, by 8.3% on the ECE mode cycle, and by 6.3% on the U.S. EPA test mode cycle while meeting respective emission standards.