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Technical Paper

Automated Park and Charge: Concept and Energy Demand Calculation

2024-07-02
2024-01-2988
In this paper we are presenting the concept of automated park and charge functions in different use scenarios. The main scenario is automated park and charge in production and the other use scenario is within automated valet parking in parking garages. The automated park and charge in production is developed within the scope of the publicly funded project E-Self. The central aim of the project is the development and integration of automated driving at the end-of-line in the production at Ford Motor Company's manufacturing plant in Cologne. The driving function thereby is mostly based upon automated valet driving with an infrastructure based perception and action planning. Especially for electric vehicles the state of charge of the battery is critical, since energy is needed for all testing and driving operations at end-of-line.
Technical Paper

Frequency Response Analysis of Fully Trimmed Models using Compressed Reduced Impedance Matrix Methodology

2024-06-12
2024-01-2947
As vibration and noise regulations become more stringent, numerical models need to incorporate more detailed damping treatments. Commercial frameworks, such as Nastran and Actran, allow the representation of trim components as frequency-dependent reduced impedance matrices (RIM) in frequency response analysis of fully trimmed models. The RIM is versatile enough to couple the trims to modal-based or physical components. If physical, the trim components are reduced on the physical coupling degrees of freedom (DOFs) for each connected interface. If modal, the RIMs are projected on the eigenmodes of the connected component. While a model size reduction is achieved compared to the original model, most numerical models possess an extensive number of interfaces DOFs, either modal or physical, leading to large dense RIM which triggers substantial memory and disk storage.
Technical Paper

Development of a Hybrid-Electric Medium-HD Demonstrator Vehicle with a Pent-Roof SI Natural Gas Engine

2024-06-12
2024-37-0026
In response to global climate change, there is a widespread push to reduce carbon emissions in the transportation sector. For the difficult to decarbonize heavy-duty (HD) vehicle sector, lower carbon intensity fuels can offer a low-cost, near-term solution for CO2 reduction. The use of natural gas can provide such an alternative for HD vehicles while the increasing availability of renewable natural gas affords the opportunity for much deeper reductions in net-CO2 emissions. With this in consideration, the US National Renewable Energy Laboratory launched the Natural Gas Vehicle Research and Development Project to stimulate advancements in technology and availability of natural gas vehicles. As part of this program, Southwest Research Institute developed a hybrid-electric medium-HD vehicle (class 6) to demonstrate a substantial CO2 reduction over the baseline diesel vehicle and ultra-low NOx emissions.
Technical Paper

Synergizing Efficiency and Silence: A Novel Approach to E-Machine Development

2024-06-12
2024-01-2914
Traditionally, Electric Machine design has primarily focused on factors like efficiency, packaging, and cost, often neglecting the critical aspects of Noise, Vibration, and Harshness (NVH) in the early decision-making stages. This disconnect between E-Machine design teams and NVH teams has consistently posed a challenge. This paper introduces an innovative workflow that unifies these previously separate domains, facilitating comprehensive optimization by seamlessly integrating NVH considerations with other E-Machine objectives, such as electromagnetic compatibility (EMC). This paper highlights AVL's approach in achieving this transformation and demonstrates how this integrated approach sets a new standard for E-Machine design. The presented approach relies on AI-driven algorithms and computational tools.
Training / Education

Reconstruction and Analysis of Rollover Crashes of Light Vehicles

2024-06-03
For automotive engineers involved in crash reconstruction and analysis, a knowledge of basic accident reconstruction principles and techniques is essential, but often insufficient to answer all of the questions posed by design engineers, regulators, and lawyers. This course takes participants beyond the basics of accident reconstruction to physical models and analysis techniques that are unique to the reconstruction of single-vehicle rollover crashes.
Standard

OnQue Digital Standards System - Standards

2024-05-15
/onque-digital-standards
Now Available from SAE International, SAE OnQue is a revolutionary digital standards solution that optimizes the way automotive and aerospace engineers access standards.
Journal Article

Exploration of the Heterogeneity among Elderly Drivers by Analyzing Traffic Crash Data: A Case Study in Pennsylvania, USA

2024-05-07
Abstract With population aging and life expectancy increasing, elderly drivers have been increasing quickly in the United States and the heterogeneity among them with age is also increasingly non-ignorable. Based on traffic crash data of Pennsylvania from 2011 to 2019, this study was designed to identify this heterogeneity by quantifying the relationship between age and crash characteristics using linear regression. It is found that for elderly driver-involved crashes, the proportion leading to casualties significantly increases with age. Meanwhile, the proportions at night, on rainy days, on snowy days, and involving driving under the influence (DUI) decrease linearly with age, implying that elderly drivers tend to avoid traveling in risky scenarios. Regarding collision types, elderly driver-involved crashes are mainly composed of angle, rear-end, and hit-fixed-object collisions, proportions of which increase linearly, decrease linearly, and keep consistent with age, respectively.
Technical Paper

Anti-Rollover Control for All-Terrain Vehicle Based on Zero-Moment Point

2024-04-30
2024-01-5055
To investigate the rollover phenomena experienced by all-terrain vehicles (ATVs) during their motion caused by input from the road surface, a combined simulation using CarSim and Simulink has been employed to validate an active anti-rollover control strategy based on differential braking for ATVs, followed by vehicle testing. In the research process, a nonlinear three-degrees-of-freedom vehicle model has been developed. By utilizing a zero-moment point index as a rollover warning indicator, this approach could accurately detect the rollover status of the vehicle, particularly in scenarios involving low road adhesion on unpaved surfaces, which are characteristic of ATV operation. The differential braking, generating a roll moment by adjusting the amount of lateral force each braked tire can generate, was proved as an effective method to enhance rolling stability.
Technical Paper

Mathematical Model for the Rotation of a Door Including Vehicle Inclination

2024-04-17
2024-01-5045
The analysis presented in this document demonstrates the mathematical model approach for determining the rotation of a door about the hinge axis. Additional results from the model are the torque due to gravity about the axis, opening force, and the door hold open check link force. Vector mechanics, equations of a plane, and parametric equations were utilized to develop this model, which only requires coordinate points as inputs. This model allows for various hinge axis angles and door rotation angles to quickly be analyzed. Vehicle pitch and roll angles may also be input along with door mass to determine the torque about the hinge axis. The vector calculations to determine the moment arm of the door check link and its resulting force are demonstrated for both a standard check link design and an alternate check link design that has the link connected to a slider translated along a shaft.
Journal Article

Evaluation of DAMAGE Algorithm in Frontal Crashes

2024-04-17
2023-22-0006
With the current trend of including the evaluation of the risk of brain injuries in vehicle crashes due to rotational kinematics of the head, two injury criteria have been introduced since 2013 – BrIC and DAMAGE. BrIC was developed by NHTSA in 2013 and was suggested for inclusion in the US NCAP for frontal and side crashes. DAMAGE has been developed by UVa under the sponsorship of JAMA and JARI and has been accepted tentatively by the EuroNCAP. Although BrIC in US crash testing is known and reported, DAMAGE in tests of the US fleet is relatively unknown. The current paper will report on DAMAGE in NCAP-like tests and potential future frontal crash tests involving substantial rotation about the three axes of occupant heads. Distribution of DAMAGE of three-point belted occupants without airbags will also be discussed. Prediction of brain injury risks from the tests have been compared to the risks in the real world.
Technical Paper

Ducted Fuel Injection: Confirmed Re-entrainment Hypothesis

2024-04-09
2024-01-2885
Testing of ducted fuel injection (DFI) in a single-cylinder engine with production-like hardware previously showed that adding a duct structure increased soot emissions at the full load, rated speed operating point [1]. The authors hypothesized that the DFI flame, which travels faster than a conventional diesel combustion (CDC) flame, and has a shorter distance to travel, was being re-entrained into the on-going fuel injection around the lift-off length (LOL), thus reducing air entrainment into the on-going injection. The engine operating condition and the engine combustion chamber geometry were duplicated in a constant pressure vessel. The experimental setup used a 3D piston section combined with a glass fire deck allowing for a comparison between a CDC flame and a DFI flame via high-speed imaging. CH* imaging of the 3D piston profile view clearly confirmed the re-entrainment hypothesis presented in the previous engine work.
Technical Paper

Developing an Automated Vehicle Research Platform by Integrating Autoware with the DataSpeed Drive-By-Wire System

2024-04-09
2024-01-1981
Over the past decade, significant progress has been made in developing algorithms and improving hardware for automated driving. However, conducting research and deploying advanced algorithms on automated vehicles for testing and validation remains costly, especially for academia. This paper presents the efforts of our research team to integrate the newest version of the open-source Autoware software with the commercially available DataSpeed Drive-by-Wire (DBW) system, resulting in the creation of a versatile and robust automated vehicle research platform. Autoware, an open-source software stack based on the 2nd generation Robot Operating System (ROS2), has gained prominence in the automated vehicle research community for its comprehensive suite of perception, planning, and control modules. The DataSpeed DBW system directly communicates with the vehicle's CAN bus and provides precise vehicle control capabilities.
Technical Paper

A Survey of Vehicle Dynamics Models for Autonomous Driving

2024-04-09
2024-01-2325
Autonomous driving technology is more and more important nowadays, it has been changing the living style of our society. As for autonomous driving planning and control, vehicle dynamics has strong nonlinearity and uncertainty, so vehicle dynamics and control is one of the most challenging parts. At present, many kinds of specific vehicle dynamics models have been proposed, this review attempts to give an overview of the state of the art of vehicle dynamics models for autonomous driving. Firstly, this review starts from the simple geometric model, vehicle kinematics model, dynamic bicycle model, double-track vehicle model and multi degree of freedom (DOF) dynamics model, and discusses the specific use of these classical models for autonomous driving state estimation, trajectory prediction, motion planning, motion control and so on.
Technical Paper

Energy Dissipation Characteristics Analysis of Automotive Vibration PID Control Based on Adaptive Differential Evolution Algorithm

2024-04-09
2024-01-2287
To address the issue of PID control for automotive vibration, this paper supplements and develops the evaluation of automotive vibration characteristics, and proposes a vibration response quantity for evaluating the energy dissipation characteristics of automotive vibration. A two-degree-of-freedom single wheel model for automotive vibration control is established, and the conventional vibration response variables for ride comfort evaluation and the energy consumption vibration response variables for energy dissipation characteristics evaluation are determined. This paper uses the Adaptive Differential Evolution (ADE) algorithm to tune the PID control parameters and introduces an adaptive mutation factor to improve the algorithm's adaptability. Several commonly used adaptive mutation factors are summarized in this paper, and their effects on algorithm improvement are compared.
Technical Paper

Research on the Pollutant Reduction Control for P2.5 Hybrid Electric Vehicles

2024-04-09
2024-01-2376
The strategy for emission reduction in the P2.5 hybrid system involves the optimization of engine torque, engine speed, catalyst heat duration, and motor torque regulation in a coordinated manner. In addition to employing traditional engine control methods used in HEV models, unique approaches can be utilized to effectively manage emissions. The primary principle is to ensure that the engine operates predominantly under steady-state conditions or limits its load to regulate emissions levels. The main contributions of this paper are as follows: The first is the optimization of catalyst heating stage. During the catalyst heating stage, the system divides it into one or two stages. In the first stage, the vehicle is driven by the motor while keeping the engine idle. This approach stabilizes catalyst heating and prevents fluctuations in air-fuel ratio caused by speed and load changes that could potentially worsen emissions performance.
Technical Paper

Optimization of BEV and FCEV Storage Design Based on Automated Packaging and Vehicle Simulation

2024-04-09
2024-01-2178
Electrified vehicles represent mobility’s future, but they impose challenging and diverse requirements like range and performance. To meet these requirements, various components, such as battery cells, electric drives, fuel cells, and hydrogen vessels need to be integrated into a drive and storage system that optimizes the key performance indicators (KPI). However, finding the best combination of components is a multifaceted problem in the early phases of development. Therefore, advanced simulation tools and processes are essential for satisfying the customer´s expectation. EDAG Engineering GmbH has developed a flat storage platform, which is suitable for both, BEV and FCEV. The platform allows for the flexible and modular integration of batteries and hydrogen vessels. However, package space is limited and the impact of the design choices regarding the vehicle’s KPI need to be considered.
Technical Paper

Influence of Microstructure on CFD Simulation of Water Removal in a PEM FC Channel

2024-04-09
2024-01-2181
Water removal from Proton Exchange Membrane (PEM) Fuel Cell (FC) mainly involves two phenomena: some of the emerging droplets will roll on the Gas Diffusion Layer (GDL), others may impact channel walls and start sliding along the airflow direction. This different behaviour is linked to the hydrophobic/hydrophilic nature of the surface the water is moving on. In this paper, the walls of the channel of a FC were characterized by applying optical techniques. The deposition of droplets on the channel wall led to an evaluation of the proper range for Contact Angle Hysteresis (CAH = 55° - 45°), and due to the high wettability of the surface, droplets dimension was defined with a dimensionless parameter B/H. Under high crossflow condition (15 m/s) a sliding behaviour was observed. The channel features determined through image processing were used as boundary conditions for a 2D CFD two phase simulation employing the Volume of Fluid (VOF) model to keep track of the fluids interface.
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