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Inside the cell walls The high cost of lithium-ion batteries is a prison that has largely kept electric vehicles off the street; the keys to their release are more effective—but not more expensive—cell chemistries.

Easy to control Designers grab a range of technologies to create controls that are simpler for operators to use. Designing quiet off-highway equipment OEMs and suppliers are using new materials and innovative designs to reduce NVH for both vehicle operators and the environment. Using FEA in off-highway design The process of considering weld redundancy in virtual simulation is a complex way of ensuring that weldment design is robust enough to prevail over accidental weld redundancy that might occur during manufacturing. Efficient and effective leadership Frank O. Klegon, a 30-year SAE member and former product development VP at Chrysler, begins term as chief elective officer of SAE International. Making battlefield targets disappear The use of 'smart' special materials has the potential to radically alter the way military platforms are defended, and used.

Biofuel opportunities and pitfalls Annual growth in biofuels has been strong but is expected to slow in the near future. User interfaces going mainstream Off-highway HMIs use consumer technologies to add functions, simplify tasks. Reducing the environmental impact of hydraulic systems OEMS and their suppliers are creating new hydraulic systems and components, using new fluids and remanufacturing to save energy and reduce the environmental impact of off-highway equipment. Multiple controllers add to EV complexity Model-based design has revolutionized the way products are developed, with design shifting from parts to the whole.

Editorial Bill Visnic: Expect the unexpected The Navigator Sam Abuelsamid: Separating illusion from magic in AV deployment The Road to Automobility The era of electrified, self-driving vehicles is upon us. Engineers are key to the transformation - with much hard work still to be done. Far and Away: Remote Drivers Monitor Autonomous Vehicles Remote operators are helping autonomous shuttles and other AVs navigate through complex situations. Mapping Canada - Centimeter by Centimeter A Montreal-based company leverages artificial intelligence to take on the task of developing high-definition maps of Canada. You've Lost That Queasy Feeling… Transcontinental research aims to understand the complex nature of motion sickness to help improve the automated-vehicle experience. 3D Sonar Sees Objects Overlooked by Costlier Sensors A dream of robotic fish inspires inexpensive automated-driving sensing technology that works for the critical areas close to the vehicle.

Battery of issues surrounds large-vehicle electrification Converting heavy-duty vehicles to battery power will require advances in weight reduction and thermal management. Autonomy kicks up some dust Machines that move, haul and plow earth can capitalize on autonomous systems today via increased safety and productivity in the field and significant cost savings. Digitalizing to deliver actionable data Mobile hydraulics expert details key trends in controls and IoT connectivity to improve machine design and end-user operations.

Editorial Making Safety Standard The Navigator Sensor Monoculture is a Terrible Idea 3D-printed Radar Rises Toward Production Lunewave's unique Luneburg-lens technology aims to simplify vehicle radar arrays - and deliver better ADAS and AV performance. Accelerating Automotive Radar NXP's new, fifth-generation chipsets unleash 16-nm FinFet technology to the ADAS and AV markets. Autonomy's Computing Backbone Cloud-computing networks are speeding AV development and preparing to manage tomorrow's data-reliant AV fleets. Get in Line Evolving truck-platooning techniques are paving unique paths to high-level commercial vehicle autonomy. Ford in 'No-hands' Land BlueCruise hands-free driver-assist is available later this year for the Mustang Mach-E and F-150 pickup. ADAS-equipped Trucks Save Bucks Bosch research finds one specific driver-assistance feature may reduce costs associated with property damage by up to 35% for Class 7 and 8 trucks.

Editorial As Argo taps out, the AV industry resets The Navigator 2022 a mixed bag for the AV sector Volvo's New Sensor Sweet A Luminar Iris lidar in the 2024 EX90 is engineered to enhance both automated driving and safety. Inner Visions Automated-driving and ADAS functionalities continue to influence some of the latest cabin safety and materials trends. The Olfactory Factor in AV Interiors Aryballe Technology's unique sensors-on-a-chip solution aims to end the subjectivity of the human nose while neutralizing vehicle cabin odors. AV Life After Argo AI Every new industry sector goes through a consolidation process where the strongest survive, and so it is with automated and autonomous driving technologies. Robotic ADAS Testing Bridges the Sim Gap ASI's Swarming technology allows collision-avoidance and other tests at high speeds on vehicles that human drivers find hard to match. New Tools & Technologies

Transforming the cab Digital displays, networks provide more info in less space. What regulators take away, engineers have to put back better A marriage of electronic control and hydraulic power is helping OEMs and end-users maintain traditional diesel efficiency while meeting ever more stringent emissions requirements. Top technologies of 2006 A look back at some of the most significant technological innovations during the past year. Smooth operators New technology allows engineers to create innovative seat and cab suspension designs that no longer just control vibration, but manage vibration.

Electronics invade the cab Joysticks and displays lead the transitions from mechanical links. Developing alternatives According to Ford Power Products, hydrogen-powered engines can be a reality, but while waiting for them to be economical with a developed infrastructure, other alternatives to diesel and gasoline are available. Optimization of structural components Researchers from Dana present a new design methodology to develop structural components using computer-aided engineering tools.

Testing in the field Hardened data-acquistion modules benefit companies conducting off-highway testing in harsh environments. Continuing to advance technology With close to $1 billion spent on R & D in 2004 alone, Caterpillar is taking a lead role in the push to move the commercial-vehicle industry forward. Testing trends This special section highlights some of the latest equipment used by engineers to evaluate new technologies. The forgotten compact engine Though heavy-duty engines have gotten most of the industry attention lately, smaller engines are out there working hard, with seemingly little respect. Productivity drives future agricultural technologies SAE 100 Future Look: Despite the tremendous rate of change in the agricultural equipment industry, one common theme has led the technological advances in agricultural equipment.

Executive Viewpoints: Check Corp - Economic trends drive seat heater growth Executive Viewpoints-Vehicle Development Insights from Industry: Driving Factors for Future Innovation - Economic trends drive seat heater growth. Executive Viewpoints: Cummins - Doing more with less Executive Viewpoints-Vehicle Development Insights from Industry: Driving Factors for Future Innovation - Doing more with less. Executive Viewpoints: Dana - Systems integration in the off-highway world Executive Viewpoints-Vehicle Development Insights from Industry: Driving Factors for Future Innovation - Systems intergration in the off-highway world. Executive Viewpoints:Delphi - Making the right connection Executive Viewpoints-Vehicle Development Insights from Industry: Driving Factors for Future Innovation - making the right connection.

Saving space To address packaging constraints in off-highway equipment, engineers developed a fuel vaporizer catalyst that makes for a more compact aftertreatment system. Steering toward safety A look at new technology concepts to overcome design issues inherent in adapting steering angle for heavy-duty applications. A fluid performance Researchers have developed a procedure to measure a fluid's effect on the degree to which mechanical power is efficiently converted to hydraulic power in pumps typical of off-highway applications.

The man challenges of Tier 4 engineering Cutting and controlling emissions are the surface goals, but designers must also manage to cut and control costs, while adding complexity. A cool look at heat protection CFD is used to predict flow and thermal fields within the engine compartment both at steady state and transient conditions. Hushing hydraulics Researchers from the Georgia Institute of Technology put their energies into novel, compact devices for reducing fluid-borne noise.

Simulating air-conditioning performance A computer program developed by Modine Climate Systems and Modelogics helps determine and optimize air-conditioning system performance. Reduced mass haul-truck design concepts Liebherr Mining trucks adopted a reduced structural mass approach to convert unladen weight directly into payload, while simultaneously incorporating state-of-the-art driveline technology. Optimizing a tractor frame for improved cabin NVH To address an aging agricultural workforce and modern ergonomic guidelines, researchers at Doshisha University and Kubota modeled medium- and large-sized agricultural tractors to reduce vibration and noise and increase comfort. Applying 3d-CAD to turbocharger development Ishkawajima-Harima Heavy Industries has developed a 3d-CAD system for turbochargers. satisfying requirements for digital mockup development.

Tying it all together Networks link control modules to bring more features and functions to the job site. Collaboration tools spread a wide net PLM suppliers are offering new tools that aid collaboration, expanding on core offerings in PDM, CAD, and CAE. The drive toward a hybrid transmission In-wheel hydraulic motors, hydraulic transformers, and a common pressure rail with accumulators put new meaning in the word drivetrain. A deep dive into metallurgical failure Even with the best engineering processes and quality planning, deviations can occur with the incoming material, things can go wrong during the manufacturing process, and service conditions can be different than expected. Standards and 'coopetition' In the heavy-duty vehicle arena, adoption of standards for networking benefits everyone.

Taking control Improved displays and software give operators better insight into hydraulic systems. Making sense for electronic engines Sensors help engines boost performance while meeting emissions requirements.

Making sense of engines Heavy-duty equipment is known for its ruggedness in harsh environments, but vehicles are not neglecting their sensitive side. The world's fastest digger gets closer JCB's Dieselmax goes 350 mph and teaches engineers much about engine capability, extreme testing, and program management. The whole system, and nothing but the system Properly implemented, an electrohydraulic system can add a great deal of automatic control, advanced performance, advanced diagnostics, and remote monitoring to a mobile application. Regenerative hydraulics The use of multiple hydraulic pumps can satisfy the needs of various circuits in off-highway equipment. The gas is greener Biofuels promise to help reduce petroleum cinsumption and CO2 emissions, but much of the potential depends on production and infrastructure investments. Material returns Effective use of materials information is important to engineers in development of parts and components.

Komastu produces in Peoria Advanced heavy-duty robotic frame welding technology, new factory-based transportation systems, and major changes to factory layout combine to improve quality and reduce product cycle times for Komastu at its Peoria, IL, plant. Readers' Choice: Top Technologies of the Year Readers have selected the ten most interesting stories in SAE Off-Highway Engineering during the past year. They appear in shortened form. Results are based on reader-response choices following feature articles and shorter technology items. E-business evolves What follows is an update of the year's off-highway Internet-based activities intended to streamline operations along the supply chain and speed engineering product development. Manufacturing in the computer age Today's high-tech products require high-tech processes.

Top technologies of 2003 A review of the 10 most significant stories published in SAE Off-Highway Engineering over the past years, as selected by the magazine's readers and editors. manufacturing gets a makeover Supply-chain management and automation add efficiency to the process. Simulation goes off road The off-highway industry is using computer modeling to reduce cost and save time in a variety of ways. Full-throttleflexibility Design, engineering, supply-chain management, and other factors pave the way for "manufacturing-that-can-turn-on-a-dime" capability at Oshkosh Truck Corp. High-speed-hauling system The global market for articulated dump trucks continues to be increasingly competitive with a seemingly endless stream of new model introductions.

Lightpipe design According to Breault Research Organization, any off-highway instrument or control that needs illumination is a candidate for a lightpipe to take light from where it is generated to where it is needed. The biodiesel choice Experts from the Natural Biodiesel Board believe it is time to consider alternatives to the current fuel structure. One solution to rising fuel prices is the pursuit of biodiesel fuels. Understanding machining difficulties in gray iron Bosch Braking Systems' engineers look more closely than usual at iron brake rotor samples to give new insights into critical characteristics of the material. Caterpillar mining for customers With commodity prices low, Caterpillar wants to make mining as productive an enterprise as possible for customers.