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“Spotlight on Design: Insight” features an in-depth look at the latest technology breakthroughs impacting mobility. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. As global concerns about the negative consequences of greenhouse gases on the environment increase, regulatory agencies around the world are taking serious steps to address the issue of tailpipe emissions In the episode “Fuel Efficiency: Fuel Economy Testing” (12:05), engineers at the EPA’s National Vehicle and Fuel Emissions Laboratory demonstrate how different vehicles are tested for emissions, and AVL’s technical team shows how accurate tailpipe emissions can be measured and reported.

This SAE Aerospace Information Report (AIR) describes procedures, required continuous sampling conditions, and instrumentation for the measurement of non-volatile particle number and mass concentrations from the exhaust of aircraft gas turbine engines. Procedures are included to calculate sampling loss performance. This AIR is not intended for in-flight testing, nor does it apply to engine operating in the afterburning mode.

This Aerospace Information Report (AIR) is a historical technical record describing procedures, required continuous sampling conditions, and instrumentation for the measurement of non-volatile particle number and mass concentrations from the exhaust of aircraft gas turbine engines. Procedures are included to calculate sampling loss performance. This AIR is not intended for in-flight testing, nor does it apply to engine operating in the afterburning mode. This Aerospace Information Report is a historical technical record of the initial document detailing the measurement of non-volatile particle emissions at the exit plane of aircraft gas turbine engines. This methodology was adopted by ICAO into Annex 16 Vol II and updated into Aerospace Recommended Practice ARP6320. Future updates of this document may include explanations of the reasoning and assumptions used to develop this measurement methodology.

Abstract This study discusses the experimental investigation on WEDM of combustor material (i.e., nimonic 263). Experimentation has been executed by varying pulse-on time (Ton), pulse-off time (Toff), peak current (Ip), and spark gap voltage (Sv). Material removal rate (MRR), surface roughness (SR), and wire wear rate (WWR) are employed as process performance characteristics. Experiments are designed as per the box-Behnken design technique. Parametric optimization has also been performed using response surface methodology. Besides this, field-emission scanning electron microscope (FE-SEM) and an optical microscope are utilized to characterize WEDMed and worn-out wire surfaces. It is observed that both surfaces contain micro-cracks, craters, spherical droplets, and a lump of debris. Furthermore, the mechanism of recast layer formation has been critically evaluated to apprehend a better understanding of the technique. The key features of the experimental procedure are also highlighted.

Abstract The preliminary gas turbine combustor design process uses a huge amount of empirical correlations to achieve more optimized designs. Combustion efficiency, in relation to the basic dimensions of the combustor, is one of the most critical performance parameters. In this study, semi-empirical correlations for combustion efficiencies are examined and correlation coefficients have been revised using an experimental air-blasted tubular combustor that uses JP8 kerosene aviation fuel. Besides, droplet diameter and effective evaporation constant parameters have been investigated for different operating conditions. In the study, it is observed that increased air velocity significantly improves the atomization process and decreases droplet diameters, while increasing the mass flow rate has a positive effect on the atomization—the relative air velocity in the air-blast atomizer increases and the fuel droplets become finer.

This SAE Aerospace Recommended Practice (ARP) provides guidance to develop and assure validation and verification of IVHM systems used in autonomous aircraft, vehicles and driver assistance functions. IVHM covers a vehicle, monitoring and data processing functions inherent within its sub-systems, and the tools and processes used to manage and restore the vehicle’s health. The scope of this document is to address challenges and identify recommendations for the application of integrated vehicle health management (IVHM) specifically to intelligent systems performing tasks autonomously within the mobility sector. This document will focus on the core aspects of IVHM for autonomous vehicles that are common to both aerospace and automotive applications. It is anticipated that additional documents will be developed separately to cover aspects of this functionality that are unique to each application domain.

This document addresses many of the issues and challenges related to obtaining high quality measurements at the designated Aerodynamic Interface Plane (AIP) necessary to characterize the flow field. The intent is to consolidate information needed to understand the requirements, and techniques for obtaining quality measurements, and provide lessons learned from previous test programs. This document applies to Ground (wind tunnel and engine test) and Flight testing for inlet recovery and distortion for air vehicles.

This Aerospace Information Report (AIR) is a historical technical record describing procedures, required continuous sampling conditions, and instrumentation for the measurement of non-volatile particle number and mass concentrations from the exhaust of aircraft gas turbine engines. Procedures are included to calculate sampling loss performance. This AIR is not intended for in-flight testing, nor does it apply to engine operating in the afterburning mode.

This Aerospace Information Report is a historical technical record of the initial document detailing the measurement of non-volatile particle emissions at the exit plane of aircraft gas turbine engines. This methodology was adopted by ICAO into Annex 16 Vol II and updated into Aerospace Recommended Practice ARP6320.

Future updates of this document may include explanations of the reasoning and assumptions used to develop this measurement methodology.

To inform users on proper use, procedures and common errors when using electronic compensation for tooling on horizontal and vertical balancing machines

This Aerospace Informational Report (AIR) provides guidance on using environmental, electrochemical, and electrical resistance measurements to monitor environment spectra and corrosivity of service environments, focusing on parameters of interest, existing measurement platforms, deployment requirements, and data processing techniques. The sensors and monitoring systems provide discrete time-based records of 1) environmental parameters such as temperature, humidity, and contaminants; 2) measures of alloy corrosion in the sensor; and 3) protective coating performance in the sensor. These systems provide measurements of environmental parameters, sensor material corrosion rate, and sensor coating condition for use in assessing the risk of atmospheric corrosion of the structure.

Provide guidance on how balance machine vector data is captured and reported. Provide an understanding of how to transform balance machine vector data to alternate locations. Provide guidance on how vector imbalances may be used to evaluate and diagnose balance process performance.

This SAE Aerospace Information Report (AIR) provides technical information regarding Engine Control Systems Interdependencies strategies and/or functions. This concerns aircraft with multiple power sources: at least two engines, whatever the nature of the power source is (electrical motor or gas turbine engine). Within this document the aircraft stands for fixed-wing aircraft as well as rotorcraft. The term EECS or FADEC is used for the engine electronic control system, whereas the term EEC is used for the electronic unit itself. The scope includes civilian aircraft powered by turbofan, turboprop, turboshaft and electrical engines equipped with electronic engine controls. Military aircraft is taken into consideration, however restricted topics that change the operational behaviors are not discussed.

This is an initial release of an Aerospace Information Report to provide methods for Engine Suppliers to follow to execute their in house performance models to generate datasets that are provided to airframe customers early in the conceptual design phase of an aircraft program. This AIR provides some general guidance for execution order and input settings to be used to execute the model.

This document will address techniques or methods that have been used within the industry to address the problem of engine stability margin accounting when combinations of distortion types exist in an aircraft installation. Its focus is combining temperature, planar wave, and swirl distortion with time-variant spatial total pressure distortion. Example methodologies will be presented along with example cases where co-existing distortions have been evaluated. It will also address the areas where the industries' knowledge base is lacking (experimental data or computational methods) and the future work that is needed for methodology development in these areas. This document is viewed to be updated every five years as more information (data either experimentally or analytically) becomes available.

Set forth dimensions and specifications for Nickel Alloy N07718 100 deg csk 0.114” to 0.3750” diameter screws with AS6305 recess.

This document establishes process parameters for gas turbine rotor balancing. Adherence to the recommendations made herein will facilitate attainment of the usually high degree of accuracy and precision required for jet engine rotor balance.

The E-36 committee is requested to develop a standard or recommended practice for Control System Fault Accommodation to provide guidance on the fault detection and accommodation strategies and robust validation toward certification to FAA Control System regulation 33.28. FAA has written an issue paper on this outlining the risks and vulnerabilities in fault detection/ accommodation based on industry/agency experience over many years; and suggested means of compliance in terms of tests, analyses, simulations. The E-36 is requested to factor in the issue paper and build on the guidance content into an SAE document for reference by the industry. In this endeavor, it is recommended that the SAE standard/ARP consider conventional gas turbine controls as well as emerging architectures such Hybrid and Electric Propulsion Systems.

The scope of these standards will relate to single-axis moment scales only. Topics covered include dimensional characteristics of single-axis moment scale interfaces, general tooling requirements, scale and tooling accuracy, and display instrument accuracy requirements. Additionally, general guidelines for qualification of equipment and tooling are included, as are general requirements for single-axis blade distribution software.

The SAE E-32 Committee is requested to develop standards for Commercial Aircraft Engine Monitoring to support the Continued Airworthiness of aircraft in general, with particular emphasis on the ETOPS (Extended Operations) to support the regulations. 14CFR A33.3 (c) ETOPS Requirements. For an applicant seeking eligibility for an engine to be installed on an airplane approved for ETOPS, the Instructions for Continued Airworthiness must include procedures for engine condition monitoring. The engine condition monitoring procedures must be able to determine prior to flight, whether an engine is capable of providing, within approved engine operating limits, maximum continuous power or thrust, bleed air, and power extraction required for a relevant engine inoperative diversion. For an engine to be installed on a two-engine airplane approved for ETOPS, the engine condition monitoring procedures must be validated before ETOPS eligibility is granted.

The ARP shall cover the objectives and activities of Verification & Vallidation Processes required to assure high quality and/or criticality level of an IVHM Systems and Software.